pilz pnoz overview

PNOZ Safety Relays

The optimum safety solution for every requirement.

Safety relays and modular safety systemsfor monitoring plant and machinery

2

11

11

11

11

2

10

10

9

9

8

8

7

6

4

5

2

+3

2

Enq.no.*

* Please use the form on the last page to request further information.

Control andmonitoringtechnology(Electricalsafety toIEC 60 204-1)

Electronicmonitoring relays

S-Range VoltagePhase sequenceCurrentEarth faultTrue powerThermistorStandstill/faultvoltagemonitoring

Commandand signal

E-STOP pushbutton PIT ES

Sensortechnology

Safety switches Non-contactsafety switch

PSEN

Safe controltechnology(Functionalsafety toEN 954-1)

Safety relays Compact PNOZclassicPNOZ XPNOZelog

Modular PNOZmultiPNOZpowerPNOZplus

Software

Programmablesafety systems

Safetysystems

PSS

Software

Safe bus systems Safetysystems

SafetyBUS p

Software

Operatingand monitoring(operator terminals)

Text displays PX

Line-basedoperator terminals

PXT

Graphicstouchscreen terminals

PMI

Software

Services(Concepts andsolutions)

Consulting Safety adviceRisk analysisSafety conceptsSafety check

Engineering System supplier andproject managementApplication supportServiceTechnical SupportTraining andeducation, etc.

PNOZ safety relays guarantee economy and s

3Contents

PNOZ safety relaysguarantee economy andsecurity of investment .............................. 2

PNOZ safety relays The standard in safe controltechnology ................................................ 4

PNOZ product range The optimum safety solutionfor each application .................................. 6

PNOZelog electronic safetyrelays Solid-state safety ........................ 8

PNOZelog Technical details .................. 12

PNOZ X safety relays Customised safety for eachapplication ................................................ 16

PNOZ X Technical details ...................... 19

PNOZpower modular safety system Switching high loads safely ................... 24

PNOZpower Technical details ............... 27

PNOZmulti modular safety system Many functions one solution ................. 30

PNOZmulti Technical details ................. 32

Safety technology made simple ............... 34

S-Range electronic monitoring relays Taking control of every situation .............. 36

Safety technology Furtherinformation ................................................ 38

Request for information andconsultation .............................................. 39

It pays to use safety technology

The protection of man andmachine through the targetedcontrol of hazardousmovements, immense costsavings thanks to feweraccidents, reduced downtimesand fewer production losses these are real benefits that youcan enjoy when you use safecontrol technology from Pilz.

The PNOZ-range of safety relaysis one of the cornerstones ofsafe automation at Pilz. It wasback in 1987 that Pilz developeda product to protect both manand machine: the firstemergency stop relay PNOZ the synonym for safety relays.Other applications followed, andthe combination of technicalexpertise and innovative ideasproduced safety relays to coverall technical safety requirementseconomically. In addition to theclassic E-STOP function, Pilzcan now supply units to monitorsafety gates, light barriers, two-hand controls, pressure mats,muting functions and muchmore.

Controlling plant and machinery

safely and economically.

security of investment

4PNOZ safety relays The standard in safe co nEconomical safety is ourstrength

Pilz offers a universal conceptfor safety solutions that can beapplied right across industry. Forsimple applications, safetyrelays from the PNOZ X andPNOZelog-ranges are

Pilz offers a

universal concept

for safety-related

solutions.

guaranteed to be cost-effective.For safety applications ofmedium complexity, the modularsafety system PNOZmulti is themost economical solution. ThePNOZmulti covers the areabetween 4 and 14 safetyfunctions perfectly, i.e. if youhave more than 4 safety

functions to perform, thePNOZmulti is the mosteconomical solution. On morecomplex or distributed plants,PSS-range programmable safetysystems and the safe, open bussystem SafetyBUS p can beused.

PNOZ X

PNOZelog

PNOZmulti

PSS

144 Complexity/safety functions

Economy/costs

1

5ntrol technology

The standard

EN 954-1 is

currently being

revised by ISO and

is expected to be

published at

the end of 2003

as DIN EN

ISO 13894-1.

Details

will be available

from 2004 at

www.pilz.com.

PNOZ safety relays Certifiedworldwide

When using PNOZ safety relays,the aim is to keep the risk toman and machine as low aspossible. Internationally co-ordinated statutory instrumentshave been introduced to ensurethat the same level of protectionis guaranteed in all countries.Our safety relays comply withthese international standardsand regulations. The PNOZsafety relay has been approvedby BG and many other notifiedbodies and offers usersconsiderable benefits. Longservice life and high availabilityensure it is cost-effective to use.

Safety assessment inaccordance with EN 954-1

According to the standardEN 954-1, safety-relatedrequirements in controltechnology can be dividedinto five categories, gradedaccording to the severity ofinjury, exposure time to thehazard and the possibilityof avoiding the hazard.

The current status

of approvals is

available in the

corresponding data

sheets, available at

www.pilz.com.

Example risk assessment.

Safety assessment inaccordance with EN 954-1

S. Severity of injury

S1 Slight(normally reversible) injury(i.e. cut or bruise)

S2 Serious (normally irrever-sible) injury

F. Frequency and/orexposure time to hazard

F1 Seldom to quite often

F2 Frequent to continuous

P. Possibility of avoiding thehazard(generally related to thespeed and frequency withwhich the hazardous partmoves and to the distancefrom the hazardous part)

P1 Possible under specificconditions

P2 Scarcely possible

1 2 3 4B

P1

P2

P1

P2

F1

F2

S2

S1

Categories

Starting point forrisk estimation

1 2 3 4B

P1

P2

P1

P2

F1

F2

S2

S1

Save yourself the laboriousprocess of wiring contactorswhen constructing your safety-related circuit and still enjoymaximum safety, up to andincluding category 4 inaccordance with EN 954-1.

Other safety

requirements

Standards and

categories

Applications

Technical details

Approvals

Cat

.

Cat

.

Cat

.

6PNOZ product ranges The optimum safety sMore than automation safe automation

For us, safety is more than just aproduct. Safe control technologyis based on experience and

innovation. We have constantlyexpanded our product range inconsultation with our customers.Based on their different featuresand functionalities, our safetyrelays can be divided into the

following product ranges inother words, Pilz provides theoptimum safety solution for eachapplication.

PNOZpower

High loads from8 A to 16 ASwitch motorloads safelyModular outputcontacts

PNOZelog

LinkableNon-wearingExtended diagnostics

PNOZmulti

Freely configurableMultifunctionalModular safety system

PNOZclassic

The originalPNOZ

PNOZ X

Customised safety foreach functionElectromechanical, volt-freeAC/DC versions

7

1.2

1.1

2.1

2.2

3.2

3.1

PNOZmulti PNOZelog PNOZ X PNOZpower

solution for each application

1. Number of safety functions

1.1 You require four or moresafety functions, which youwish to cover in yourapplication. It does notmatter whether the safetyfunctions you need to coverare identical or different.

1.2 You require less than4 safety functions.

2. Outputs that can be linkedlogically versus volt-freeoutputs

2.1 Outputs that can be linkedare particularly useful in yourapplication because logicAND/OR connections enableyou to connect as many unitsas necessary in series andyou also save the additionalwiring at the output.

2.2 You require volt-free outputsfor your application / youneed to switch AC loads.

3. Compact safety relays versusmodular output contacts

3.1 Compact safety relays aremore appropriate for yourapplication if you only needto cover a limited number ofsafety functions.

3.2 Modular output contacts canbe adapted flexibly to yourrequirements. If necessary itis easy to expand the numberof contacts required. So youonly pay for what youactually need and you reduceyour costs.

PNOZ safety

relays always the

right solution!

Your application our solution

The Pilz Navigator will help you choose.

8PNOZelog electronic safety relays Solid-state sLinkable, maintenance-free andlong-lasting

The innovative PNOZelogproduct range, electronics-basedand in a compact design,combines the classic,electromechanical PNOZ safetyrelay with the benefits of modernelectronics. Wear-resistance,safety, long service life and highavailability ensure it is cost-effective to use. Whats more,the PNOZelog can be linkedthrough logic AND/ORoperations. The reduction in theamount of wiring involved is ahuge advantage.

The PNOZelog product range isdesigned in accordance withfailsafe technology to category 4of EN 954-1. Power-up tests,self-checking and runtime testsguarantee maximum safety.Electronic safety relays areideally suitable for frequentswitching of small and medium-sized loads.PNOZelog uses semiconductortechnology and is thereforeresistant to shock and vibration,making it suitable for use onmobile applications where thereis a lot of vibration, for example.The use of modern electronicsensures the units are durableand maintenance-free. Example: using PNOZelog

safety relays on a

packaging machine.

PNOZ e4.1p

9safetyYour benefits at a glance

Logic function links (AND/OR) mean less wiring.Continuous function test onthe outputs. This increasessafety even on functionsthat are seldom used, e.g.E-STOP.Continuous self-checksprovide the highest level ofsafety. Fault detection isnot interconnected with theswitch on/off cycle.Consistent use ofsemiconductor technologymeans no maintenance isnecessary. No malfunctiondue to contact welding,contamination, bounce orburning.Long service life, even withfrequent operations orcyclical functions.Safe switching operationseven on the smallest ofloads.Safe switching even onmobile applications.

PNOZ e1.1p

PNOZ e3.1p

PNOZ e2.1p

10

A B

BA

B

PNOZelog electronic safety relays

Easy-to-use diagnostics makethe units cost-effective

PNOZelog has extensivediagnostic options. Firstly, viathe simple LED display andstatus output, which enable theeasiest possible on-sitediagnostics, without additionaltools. Secondly, via an integraldiagnostic interface to the PLC.If several PNOZelog units areused, all you need is one PLCoutput and one PLC input foreach unit that you use. Driversare available for all commonPLC systems. The detailedinformation that is gained aboutthe products system statusreduces machine downtimes andenables any potential errorsources to be removedimmediately.

Complete safety functionsthrough logic function links

Units in the PNOZelog productrange can be linked via logicoperations to form completesafety functions. AND/ORoperations are both available.The use of logic functionsmeans that the output requiresno additional wiring. Both

Less wiring because outputs can be linked.

outputs on the PNOZelog unitsare freely available. As manyunits as necessary can beconnected in series, removingthe need for additional devices.

If the E-STOP is operated, motor A is switched off immediately AND motor B

is switched off with a time delay.

If the safety gate is opened, only motor B is switched off, with a time delay.

Input Input

Output Output

Fewer downtimes

thanks to extended

diagnostics.

PLC drivers

11

2 in 1 The bifunctionalPNOZelog

Bifunctional PNOZelog safetyrelays form an extremelycompact safety unit. It ispossible to cover two safetyfunctions simultaneously withjust one unit. The safetyfunctions are already AND-linked internally. Each safetyfunction comes with a separatesignal output. You save onwiring, because you only needone unit for two safety functions.With a width of just 22.5 mm,the space requirement in thecontrol cabinet is reduced to aminimum, while maximumfunctionality is maintained.

Thanks to an internal

AND connection,

two safety functions

can be covered

simultaneously with

just one unit!

A bifunctional

PNOZelog

minimum space,

maximum

functionality.

Input A Input B

Output A Output BInput A Input B

Output A Output B

At the moment, thePNOZ e5.11p andPNOZ e5.13p are available forE-STOP/safety gate or safetygate/safety gate monitoring. Forfurther information please referto the technical details.

12

PNOZelog Technical details

PNOZ e1pEmergency stop relay and safety gatemonitor in accordance with EN 60 204-1(VDE 0113-1), 12/97 and IEC 60 204-1, 10/97

Order numbers:774 130 24 VDC, plug-in terminals withscrew connection784 130 24 VDC, plug-in terminals withcage clamp connection

Accessories:874 130... 1) PLC drivers for PNOZelog,for reading the diagnostic data

Applications in accordance with EN 954-1,07/96, category 2, 3 or 4Monitored or automatic reset can be selectedAuxiliary output can be switched to adiagnostic outputMonitoring of shorts across contacts can beselectedContinuous self monitoring

Supply voltage: 24 VDCOutputs: semiconductor technology, 2 safetyoutputs and 1 auxiliary outputSwitching capability: DC1: 24 V/2 ADimensions (H x W x D): 87 x 22.5 x 121 mm

PNOZ e1.1pEmergency stop relay and safety gatemonitor in accordance with EN 60 204-1(VDE 0113-1), 12/97 and IEC 60 204-1, 10/97



Applications in accordance with EN 954-1,07/96, category 2, 3 or 4Monitored or automatic reset can be selectedAuxiliary output can be switched to adiagnostic outputOne AND and one OR input to AND/OR linkseveral PNOZelog unitsMonitoring of shorts across contacts can beselectedContinuous self monitoring

Supply voltage: 24 VDCOutputs: semiconductor technology, 2 safetyoutputs and 1 auxiliary outputSwitching capability: DC1: 24 V/2 ADimensions (H x W x D): 87 x 22.5 x 121 mm

PNOZelog Compact, electronic safety relays

PNOZ e1vpEmergency stop relay and safety gatemonitor in accordance with EN 60 204-1(VDE 0113-1), 12/97 and IEC 60 204-1, 10/97

Order numbers:774 131 10 s, 24 VDC, plug-in terminalswith screw connection784 131 10 s 24 VDC, plug-in terminalswith cage clamp connection774 132 300 s, 24 VDC, plug-in terminalswith screw connection784 132 300 s, 24 VDC, plug-in terminalswith cage clamp connection


Applications in accordance with EN 954-1,07/96, category 2, 3 or 4Monitored or automatic reset can be selectedDelay time can be setAuxiliary output can be switched to adiagnostic outputOne AND and one OR input to AND/OR linkseveral PNOZelog unitsMonitoring of shorts across contacts can beselectedContinuous self monitoring

Supply voltage: 24 VDCOutputs: semiconductor technology, 2 safetyoutputs delayed/instantaneous, 1 auxiliaryoutputSwitching capability: DC1: 24 V/2 ADimensions (H x W x D): 87 x 22.5 x 121 mm

13

PNOZ e2.1p/PNOZ e2.2pTwo-hand control devices in accordancewith EN 574

Order numbers:PNOZ e2.1p

774 136 24 VDC, plug-in terminals withscrew connection784 136 24 VDC, plug-in terminals withcage clamp connection

PNOZ e2.2p774 135 24 VDC, plug-in terminals withscrew connection784 135 24 VDC, plug-in terminals withcage clamp connection

PNOZ e2.1p:Conforms to EN 574, 11/96 Type III CPNOZ e2.2p:Conforms to Type III A of EN 574, 02/97Auxiliary output can be switched to adiagnostic outputAND and OR input to link several PNOZelogunits logicallyMonitoring of shorts across contacts via 2 testpulse outputsStatus displayFeedback loop for monitoring externalcontactors

Supply voltage: 24 VDCOutputs: semiconductor technology, 2 safetyoutputs, 1 auxiliary outputSwitching capability: DC1: 24 V/2 ADimensions (H x W x D): 87 x 22.5 x 121 mm

PNOZ e3.1pSafety gate monitor in accordance withEN 60 204-1 (VDE 0113-1), 12/97 andIEC 60 204-1, 10/97



Application range in accordance withEN 954-1, 07/96, category 2, 3 or 4: safetygate monitoringEvaluation device for safety sensorsPSEN 2.1p-10 and PSEN 2.1p-11 and forposition switchesMonitored or automatic reset can be selectedAuxiliary output can be switched to adiagnostic outputOne AND and one OR input to AND/OR linkseveral PNOZelog unitsMonitoring of shorts across contacts can beselectedContinuous self monitoring


... 1) When ordering: please state the type of licence you require after the order number

(..B for basic licence, ..K for copy licence, ..G for general licence, ..U for update licence),e.g. 874 130B.


14

PNOZelog Technical details

PNOZ e3vpSafety gate monitor in accordance withEN 60 204-1 (VDE 0113-1), 12/97 andIEC 60 204-1, 10/97

Order numbers:774 137 10 s, 24 VDC, plug-in terminalswith screw connection784 137 10 s, 24 VDC, plug-in terminalswith cage clamp connection774 138 300 s, 24 VDC, plug-interminals with screw connection784 138 300 s, 24 VDC, plug-in terminalswith cage clamp connection


Application range in accordance withEN 954-1, 07/96, category 2, 3 or 4: safetygate monitoringEvaluation device for safety sensorsPSEN 2.1p-10 and PSEN 2.1p-11 and forposition switchesMonitored or automatic reset can be selectedDelay time can be setAuxiliary output can be switched to adiagnostic outputOne AND and one OR input to AND/OR linkseveral PNOZelog unitsMonitoring of shorts across contacts can beselectedContinuous self monitoring


PNOZ e4.1pEvaluation device for safety matsin accordance with EN 1760-1 andDIN EN ISO 13 856-1, 08/01


Application range in accordance withEN 954-1, 07/96, category 3For connecting Mayser safety matsType: SM/BKSuitable as an evaluation device for connectionto PSS/SafetyBUS p/PNOZmultiAuxiliary output can be switched to adiagnostic outputOne AND and one OR input to AND/OR linkseveral PNOZelog unitsContinuous self monitoringWith or without reset function



The current status of approvals is available in the correspondingdocumentation at www.pilz.com.

15


PNOZ e4vpEvaluation device for safety matsin accordance with EN 17 60-1 andDIN EN ISO 13 856-1, 08/01

Order numbers:774 181 24 VDC, 10 s, plug-in terminalswith screw connection784 181 24 VDC, 10 s, plug-in terminalswith cage clamp connection

Application range in accordance withEN 954-1, 07/96, category 3For connecting Mayser safety matsType: SM/BKSuitable as an evaluation device for connectionto PSS/SafetyBUS p/PNOZmultiAuxiliary output can be switched to adiagnostic outputOne AND and one OR input to AND/OR linkseveral PNOZelog unitsContinuous self monitoringWith or without reset function


PNOZ e5.11pCombined unit consisting of E-STOP relayand safety gate monitor in accordance withEN 60 204-1 (VDE 0113-1), 12/97 andIEC 60 204-1, 10/97, internal AND link



Applications in accordance with EN 954-1,07/96, category 2 or 32 safety functions in one unit, internal AND-linkMonitored or automatic reset can be selectedAND input to AND link several PNOZelogunitsContinuous self monitoring

Supply voltage: 24 VDCOutputs: semiconductor technology, 2 safetyoutputs and 2 auxiliary outputsSwitching capability: DC1: 24 V/2 ADimensions (H x W x D): 87 x 22.5 x 121 mm

PNOZ e5.13pCombined unit consisting of E-STOP relayin accordance with EN 60 204-1 (VDE 0113-1),12/97 and IEC 60 204-1, 10/97 and safetygate monitor in accordance withEN 60 947-5-3, PDF-M internal AND-link



Applications in accordance with EN 954-1,07/96, category 2 or 32 safety functions in one unit, internal AND-linkEvaluation device for safety sensor from thePSEN 2 seriesMonitored or automatic reset can be selectedAND input to AND link several PNOZelogunitsContinuous self monitoring

Supply voltage: 24 VDCOutputs: semiconductor technology, 2 safetyoutputs and 2 auxiliary outputsSwitching capability: DC1: 24 V/2 ADimensions (H x W x D): 87 x 22.5 x 121 mm

... 1) When ordering: please state the type of licence you require after the order number

(..B for basic licence, ..K for copy licence, ..G for general licence, ..U for update licence),e.g. 874 130B.

16

PNOZ X safety relays Customised safety for ePNOZ X safety relays ProvenX-times over

Safety relays from the PNOZ Xproduct range are proventhrough their reliability androbustness and have developeda wide application range in themost varied of safetyapplications. PNOZ is the mostwidely used safety relay in theworld.Its technical features are basedon voltage-free, electro-mechanical contacts in 2 or3 relay technology. Sizes varyfrom 22.5 to 90 mm, the numberof contacts ranges from 2 to 8.No matter what your safetyrequirement looks like PNOZ Xhas already been proven amillion times over in ruggedeveryday industrial environments and will surely be the rightsolution for you too.

Proven safety that

you can trust!

Example: using PNOZ X safety relays

on a packaging machine.

PMUT X1P

PNOZ X2.7P

PNOZ XV1P

17

each applicationYour benefits at a glance

Can be used universally forall safety functions, suchas monitoring E-STOPs,safety gates, light barriersand much more. Alsoavailable: delayed andinstantaneous expandermodules, safe timers, safemonitoring relaysUnits with plug-interminals, ensuring fastercommissioningHighest level of safety withthe least space requirementExcellent price/performance ratioLow storage costs thanksto universal power supply

P2HZ X4P

PNOZ X2P

PNOZ X2.8P

18

PNOZ X safety relaysPNOZ X safety relays Withuniversal power supply

PNOZ X units are also availablewith a universal power supply.Different supply voltageversions, for example from

24 VAC/DC to 240 VAC/DCare available in a single unit.Voltage swings largely have noeffect. Unusual operatingvoltages such as 110 VDC arealso possible.

Switch over to

lower storage

costs.

A highlight from the PNOZ Xproduct range PMUT X1P formuting functions

Muting is the safe, automaticand temporary suspension of anelectrosensitive protectivedevice. Muting is frequently usedto transport material into and outof a hazardous area. Mutingsensors are used to detect thismaterial safely. In the process,mainly light barriers or lightcurtains are temporarilysuspended, while muting lampssignal their status.The PMUT X1P safety relay hasinputs for all types of mutingsensors, such as inductiveinitiators, proximity switches,

Monitor up to 4

muting sensors

with the

PMUT X1P.

light barriers and mechanicalswitches. On the PMUT X1P,sensor technology can beconnected directly, without usingterminal blocks. It is possible toconnect light curtains of anymake, using contacts orsemiconductor technology.The integral ability to switchmuting lamps automatically

guarantees high availability andsafety, because the PMUT X1Pmonitors the muting lamp. If afault occurs, the unitautomatically switches to asecond lamp. The defective lampcan be exchanged duringoperation.

19

PNOZ X Electromechanical, compact safety relays

PNOZ X Technical details

PNOZ X2PEmergency stop relay and safety gatemonitor in accordance with VDE 0113-1,11/98 and EN 60 204-1, 12/97

Order numbers:777 303 PNOZ X2P: 24 VAC/DC, plug-in terminals with screw connection777 307 PNOZ X2P: 48 ... 240 VAC/DC,plug-in terminals with screw connection787 303 PNOZ X2P: 24 VAC/DC, plug-interminals with cage clamp connection787 307 PNOZ X2P: 48 ... 240 VAC/DC,plug-in terminals with cage clampconnection774 306 PNOZ X2.1: 24 VDC,terminals with screw connection

Category 4, EN 954-1Dual-channel operation with detection of shortsacross contactsSupply voltage 48 ... 240 VAC/DC: input circuitgalvanically isolatedMonitored or automatic reset can be selected

Supply voltage: 24 VAC/DC;48 ... 240 VAC/DCSwitching capability: DC1: 24 V/4 AOutput contacts: 2 safety contacts (N/O)Dimensions (H x W x D): 94 x 22.5 x 121 mm

PNOZ X2.7P/PNOZ X2.8PEmergency stop relay and safety gatemonitor in accordance with VDE 0113-1,11/98 and EN 60 204-1, 12/97

Order numbers:777 305 PNOZ X2.7P: 24 VAC/DC,plug-in terminals with screw connection787 305 PNOZ X2.7P: 24 VAC/DC,plug-in terminals with cage clampconnection777 301 PNOZ X2.8P: 24 VAC/DC,plug-in terminals with screw connection787 301 PNOZ X2.8P: 24 VAC/DC,plug-in terminals with cage clampconnection

Category 4, EN 954-1Dual-channel operation with or withoutdetection of shorts across contactsPNOZ X2.7P: monitored reset buttonPNOZ X2.8P: automatic reset possible

Supply voltage: 24 VAC/DCSwitching capability: DC1: 24 V/0.01 ... 6AOutput contacts: 3 safety contacts (N/O),1 auxiliary contact (N/C)Dimensions (H x W x D): 94 x 22.5 x 121 mm

PNOZ X3PEmergency stop relay and safety gate monitorin accordance with VDE 0113, 11/89,EN 60 204-1, 12/97 and IEC 204-1, 11/98

Order numbers*:777 310 PNOZ X3P: 24 VAC/DC, plug-interminals with screw connection777 313 PNOZ X3P: 24 V ... 240 VAC/DC,plug-in terminals with screw connection787 310 PNOZ X3P: 24 VAC/DC, plug-interminals with cage clamp connection787 313 PNOZ X3P: 24 VAC/DC, plug-interminals with cage clamp connection774 318 PNOZ X3: 230 VAC/DC, plug-interminals with screw connection

Category 4, EN 954-1Monitored or automatic reset can be selected1 semiconductor output (K1/K2)Supply voltage 24 VAC/DC; 24 V ... 240 VAC/DC: input circuit galvanically isolatedSafety gate function with N/C / N/OcombinationDual-channel operation with or withoutdetection of shorts across contacts

Supply voltage: 24 VAC/DC;24 V ... 240 VAC/DCSwitching capability: DC1: 24 V/8 AOutput contacts: 3 safety contacts (N/O),1 auxiliary contact (N/C)Dimensions (H x W x D): 94 x 45 x 122 mm

*Others available on request.

20


PNOZ X Technical details

PNOZ X8PEmergency stop relay and safety gatemonitor in accordance with VDE 0113 part 1,11/98, EN 60 204-1, 12/97 and IEC 204-1,11/98

Order numbers*:777 760 24 VDC, plug-in terminals withscrew connection777 768 230 VAC, plug-in terminals withscrew connection787 760 24 VDC, plug-in terminals withcage clamp connection787 768 230 VAC, plug-in terminals withcage clamp connection

Category 4, EN 954-1Dual-channel operation with or withoutdetection of shorts across contactsMonitored or automatic reset can be selectedDesigned to be driven via semiconductoroutputs2 semiconductor outputs (Fault, K1/K2)

Supply voltage: 24 VDC,others on requestSwitching capability: DC1: 24 V/8 AOutput contacts: 3 safety contacts (N/O),2 auxiliary contacts (N/C)Dimensions (H x W x D): 94 x 45 x 121 mm

PNOZ X9PEmergency stop relay and safety gatemonitor in accordance with VDE 0113 part 1,11/98, EN 60 204-1, 12/97 and IEC 204-1,11/98

Order numbers:777 609 24 VDC, plug-in terminals withscrew connection777 606 24 VDC, 100... 240 VAC,plug-in terminals with screw connection787 609 24 VDC, plug-in terminals withcage clamp connection787 606 24 VDC, 100... 240 VAC,plug-in terminals with cage clampconnection

Category 4, EN 954-1Dual-channel operation with or withoutdetection of shorts across contactsMonitored or automatic reset can be selectedDesigned to be driven via semiconductoroutputs2 semiconductor outputs (Fault, K1/K2)

Supply voltage: 24 VDC,100 ... 240 VACSwitching capability: DC1: 24 V/8 AOutput contacts: 7 safety contacts (N/O),2 auxiliary contacts (N/C)Dimensions (H x W x D): 94 x 90 x 121 mm

PNOZ XV1PEmergency stop relay and safety gatemonitor in accordance with VDE 0113 part 1,11/98, EN 60 204-1, 12/97 and IEC 204-1,12/98

Order numbers:777 601 3 s, 24 VDC, plug-in terminalswith screw connection777 602 30 s, 24 VDC, plug-in terminalswith screw connection787 601 3 s, 24 VDC, plug-in terminalswith cage clamp connection787 602 30 s, 24 VDC, plug-in terminalswith cage clamp connection

Category 4, EN 954-1Dual-channel operation with or withoutdetection of shorts across contactsMonitored or automatic reset can be selected

Supply voltage: 24 VDCSwitching capability: DC1: 24 V/3 AOutput contacts: 1 delayed safety contact(N/O); 2 instantaneous safety contacts (N/O)Dimensions (H x W x D): 94 x 22.5 x 121 mm


21


PNOZ XV3PEmergency stop relay and safety gatemonitor in accordance with VDE 0113part 1, 11/98, EN 60 204-1, 12/97 andIEC 204-1, 12/98

Order numbers*:777 512 3 s, 24 VDC, plug-in terminalswith screw connection777 510 30 s, 24 VDC, plug-in terminalswith screw connection787 512 3 s, 24 VDC, plug-in terminalswith cage clamp connection787 510 30 s, 24 VDC, plug-in terminalswith cage clamp connection

Category 4, EN 954-1Dual-channel operation with or withoutdetection of shorts across contactsMonitored or automatic reset can be selected2 delay-off safety contacts

Supply voltage: 24 VDCSwitching capability: DC1: 24 V/8 AOutput contacts: 2 delayed safety contacts(N/O); 3 instantaneous safety contacts (N/O)Dimensions (H x W x D): 94 x 45 x 121 mm

PNOZ XV3.1PEmergency stop relay and safety gate monitorin accordance with VDE 0113 part 1, 11/98,EN 60 204-1, 12/97 and IEC 60 204-1, 10/97

Order numbers*:777 535 3 s fixed, 24 V ... 240 VAC/DC,plug-in terminals with screw connection777 530 30 s selectable, 24 V ... 240 VAC/DC, plug-in terminals with screwconnection787 535 24 V ... 240 VAC/DC, plug-interminals with cage clamp connection787 530 24 V ... 240 VAC/DC, plug-interminals with cage clamp connection

Category 4, EN 954-1Dual-channel operation with or withoutdetection of shorts across contactsMonitored or automatic reset can be selected2 delay-off safety contactsUniversal power suply 24 ... 240 VAC/DCSupply voltage: 24 VDC

Supply voltage: 24 VDC;24 V ... 240 VAC/DCSwitching capability: DC1: 24 V/6 AOutput contacts: 3 instantaneous safetycontacts (N/O); 1 auxiliary contact (N/C);2 delayed safety contacts (N/O)Dimensions (H x W x D): 94 x 90 x 121 mm

P2HZ X1PTwo-hand control device in accordancewith VDE 0113 part 1, 11/98, EN 60 204-1,12/97 and IEC 204-1, 11/98

Order numbers*:777 340 24 VDC, plug-in terminals withscrew connection787 340 24 VDC, plug-in terminals withcage clamp connection

Conforms to type IIIC in accordance withEN 574 and category 4 in accordance withEN 954-12 semiconductor outputs (POWER, K1/K2)

Supply voltage: 24 VDC, others on requestSwitching capability: DC1: 24 V/0.03 ... 4 AOutput contacts: 3 safety contacts (N/O),1 auxiliary contact (N/C)Dimensions (H x W x D): 94 x 45 x 122 mm


22

PNOZ X Technical detailsPNOZ X Electromechanical, compact safety relays

P2HZ X4PTwo-hand control device in accordance withVDE 0113, 11/98, EN 60 204-1, 12/97 andIEC 204-1, 11/98

Order numbers:777 355 24 VDC, plug-in terminals withscrew connection777 354 24 VAC, plug-in terminals withscrew connection787 355 24 VDC, plug-in terminals withcage clamp connection787 354 24 VAC, plug-in terminals withcage clamp connection

Conforms to type IIIC in accordance withEN 574 and category 4 in accordance withEN 954-1

Supply voltage: 24 VAC/DCSwitching capability: DC1: 24 V/4 AOutput contacts: 3 safety contacts (N/O),1 auxiliary contact (N/C)Dimensions (H x W x D): 94 x 22.5 x 121 mm

PZE X4PContact expander module in accordancewith VDE 0113-1, 11/98, EN 60 204-1, 12/97and IEC 204-1, 11/98, to increase thenumber of safety contacts available


Up to category 4, EN 954-1, depending onbase unitSingle-channel operation

Supply voltage: 24 VDCSwitching capability: DC1: 24 V/4 AOutput contacts: 4 safety contacts (N/O)Dimensions (H x W x D): 94 x 22.5 x 121 mm

PZE 9PContact expander module in accordancewith VDE 0113-1, 11/98, EN 60 204-1, 12/97and IEC 204-1, 11/98, to increase thenumber of safety contacts available

Order numbers:777 140 24 VDC, plug-in terminals withscrew connection777 148 100 240 VAC/DC, plug-interminals with screw connection787 140 24 VDC, plug-in terminals withcage clamp connection787 148 100 240 VAC/DC, plug-interminals with cage clamp connection

Up to category 4, EN 954-1, depending onbase unitDiverse structureDual-channel operation with the ability to detectshorts across contacts

Supply voltage: 24 VAC/DC,100 240 VAC/DCSwitching capability: DC1: 24 V/8 AOutput contacts: 8 safety contacts (N/O),1 auxiliary contact (N/C)Dimensions (H x W x D): 87 x 90 x 121 mm

23


PMUT X1PUnit for the temporary suspension ofsafety functions (muting) in accordance withEN 61 496-1


Category 4, EN 954-1Up to 4 muting sensorsMonitors and switches the muting lampsParallel and serial mutingSimultaneity monitoring5 semiconductor outputsLED status indicators

Supply voltage: 24 VDCSwitching capability: DC1: 24 V/8 AOutput contacts: 3 safety contacts (N/O),1 auxiliary contact (N/C)Dimensions (H x W x D): 87 x 90 x 121 mm

PNOZ X1Emergency stop relay and safety gatemonitor in accordance with VDE 0113-1,11/98, EN 60 204-1, 12/97 and IEC 204-1,11/98

Order number:774 300 24 VAC/DC, terminals withscrew connection

Category 2, EN 954-1Single-channel operation3 N/O and 1 N/C with 22.5 mm width

Supply voltage: 24 VAC/DCSwitching capability: DC1: 24 V/4 AOutput contacts: 3 safety contacts (N/O),1 auxiliary contact (N/C)Dimensions (H x W x D): 87 x 22.5 x 122 mm

PNOZ X4Emergency stop relay and safety gatemonitor in accordance with VDE 0113-1,11/98, EN 60 204-1, 12/97 and IEC 204-1,11/98

Order number*:774 730 24 VDC, terminals with screwconnection

Category 4, EN 954-1Manual, monitored or automatic reset can beselectedSingle or dual-channel operation, with orwithout detection of shorts across contacts

Supply voltage: 24 VDC, others on requestSwitching capability: DC1: 24 V/8 AOutput contacts: 3 safety contacts (N/O),1 auxiliary contact (N/C)Dimensions (H x W x D): 87 x 45 x 121 mm

PNOZ X7Emergency stop relay in accordance withVDE 0113 part 1, 11/98, EN 60 204-1, 12/97and IEC 204-1, 11/98

Order number*:774 059 24 VDC, terminals with screwconnection

Category 2, EN 954-1Single-channel operation

Supply voltage: 24 VAC/DC, others on requestSwitching capability: DC1: 24 V/6 AOutput contacts: 2 safety contacts (N/O)Dimensions (H x W x D): 87 x 22.5 x 122 mm



24

PNOZpower modular safety system Switchi nSwitching up to 16 A noproblem

The modular PNOZpower safetysystem is designed formonitoring E-STOPs, safetygates and light barriers.PNOZpower can switch currentsof up to 16 A AC/DC per contact.An overall breaking capacity of40 A is available per module. Ineach case, external contactorsand contactor combinations areno longer required. The basemodule processes the inputs; theoutput modules are specificallymatched to the respective load.The number and capacity of therequired safety contacts can bescaled, depending on theapplication. A maximum of 4modules can be connected tothe base unit. Modules are wiredto the base unit via an internalbus system.

Save costs through

modular output

contacts.

Example: using the PNOZpower

modular safety system on a packaging

machine.

PNOZ po3.3p

25

ng high loads safelyYour benefits at a glance

The removal of externalcontactor combinationsplus their wiring savescosts, space andcommissioning timeDiagnostics via LED:operating and fault statuscan be scanned on eachmodule, resulting in fewerdowntimesPlug-in connectionterminals: pre-wired andeasy to exchange if there isa faultRedundant load switchingScalable and flexiblethrough selection ofappropriate modules. Youonly pay for the functionsthat you actually use

PNOZ p1p PNOZ po3.1p PNOZ po3.2p

26

1 2 3 4 5 6

1 2 3 4 5 6

3 4 1 2 5 6

1

2

3

4

5

6

PNOZpower modular safety systemThe optimum

solution for each

application: base

units and

expander modules

can be freely

combined.

PSS

PNOZ

Max. 4 expander modules,

max. 32 output contacts

Max. 4 expander modules,


Max. 4 delayed

expander modules,


Max. 4 instantaneous

expander modules,


With time delay The PNOZ p1vp base unit

In addition to the functionality ofthe PNOZ p1p base unit, thePNOZ p1vp also has delayedoutput contacts.

Base unit/control module

Expander module PNOZ po3p

Expander module PNOZ po3.1p



Power supply PNOZ pps1p

Scalable output contacts withthe PNOZ p1p base unit

In conjunction with at least oneexpander module, the base unitPNOZ p1p monitors E-STOPs,safety gates and light barriers.The expander modules shutdown valves and motors safelyand signal diagnostic data to astandard PLC.

Volt-free switching with thePNOZ pe1p control module

In conjunction with at leastone expander module, thePNOZ pe1p control modulesafely shuts down motors orsupply voltages on valves andcontactors. The PNOZ pe1p canbe driven via:

PSS-range programmablesafety systemsThe safe bus systemSafetyBUS pSafety relays PNOZelog,PNOZmulti and PNOZ X

27

PNOZpower Modular safety system Switching high loads safely

PNOZpower Technical details

PNOZ p1pBase unit for the PNOZpower modular safetysystem in accordance with EN 60 204-1(VDE 0113-1), 11/98 and IEC 60 204-1, 10/97


Category 4, EN 954-1Dual-channel operation with or withoutdetection of shorts across contactsMonitored or automatic reset can be selectedDesigned to be driven via semiconductoroutputs2 semiconductor outputsMax. 4 expander modules can be connected

Supply voltage: 24 VDCOutput contacts: Switching capability: Dimensions (H x W x D): 94 x 45 x 135 mm

PNOZ p1vpBase unit for the PNOZpower modular safetysystem in accordance with EN 60 204-1(VDE 0113-1), 11/98 and IEC 60 204-1, 10/97

Order numbers:773 950 30 s, 24 VDC, plug-in terminalswith screw connection773 951 300 s, 24 VDC, plug-in termi-nals with screw connection783 950 30 s, 24 VDC, plug-in terminalswith cage clamp connection783 951 300 s, 24 VDC, plug-in termi-nals with cage clamp connection

Category 4, EN 954-1Dual-channel operation with or withoutdetection of shorts across contactsMonitored or automatic reset can be selectedDesigned to be driven via semiconductoroutputs2 semiconductor outputsInstantaneous and delayed control ofexpander modulesMax. 8 expander modules can be connected:max. 4 that are instantaneous and max. 4 witha delay timeDelay time can be selected via rotary switchand potentiometer

Supply voltage: 24 VDCOutput contacts: Switching capability: Dimensions (H x W x D): 94 x 45 x 135 mm

PNOZ pe1pControl module for the PNOZpowermodular safety system in accordance withEN 60 204-1 (VDE 0113-1), 11/98 andIEC 60 204-1, 10/97


Driven via safety contacts or safesemiconductor outputsSingle-channel operation without detection ofshorts across contactsDual-channel operation with or without detec-tion of shorts across contactsOutput that drives the expander modules isconnected to the PNOZpower-BusMax. 4 expander modules can be connected

Supply voltage: 24 VDCOutput contacts: Switching capability: Dimensions (H x W x D): 87 x 22.5 x 121 mm

28

PNOZpower Technical detailsPNOZpower Modular safety system Switching high loads safely

PNOZ po3pExpander module for the PNOZpowermodular safety system in accordance withEN 60 204-1 (VDE 0113-1), 11/98 andIEC 60 204-1, 10/97

Order numbers:773 634 Plug-in terminals with screwconnection783 634 Plug-in terminals with cageclamp connection

Category 4, EN 954-1Dual-channel operation with detection of shortsacross contacts via the base unitLEDs for switch status channel 1/2, supplyvoltage and faultCan only be operated in conjunction with aPNOZpower base unit

Supply voltage: via PNOZpower-BusOutput contacts: 3 safety contacts (N/O);1 auxiliary contact (N/C)Switching capability: AC1: 240 V/4 A;DC1: 24 V/4 ADimensions (H x W x D): 94 x 22.5 x 135 mm

PNOZ po3.1pExpander module for the PNOZpowermodular safety system in accordance withEN 60 204-1 (VDE 0113-1), 11/98 andIEC 60 204-1, 10/97



Supply voltage: via PNOZpower-BusOutput contacts: 8 safety contacts (N/O)Switching capability: AC1: 240 V/8 A;DC1: 24 V/8 ADimensions (H x W x D): 94 x 45 x 135 mm




Supply voltage: via PNOZpower-BusOutput contacts: 4 safety contacts (N/O)Switching capability: AC1: 240 V/16 A;400 V/10 A; DC1: 24 V/16 ADimensions (H x W x D): 94 x 90 x 144 mm

29

PNOZpower Modular safety system Switching high loads safely



Category 4, EN 954-1Dual-channel operation with detection of shortsacross contacts via the base unitDesigned to safely switch loads with utilisationcategory AC3 (e.g. motor)External start/stop input for non-safety-relatedswitching of a loadLEDs for switch status channel 1/2, supplyvoltage and faultMust be operated in conjunction with a baseunit or the control module PNOZ pe1p

Supply voltage: via PNOZpower-BusOutput contacts: 3 safety contacts (N/O)Switching capability: AC1: 240 V/16 A; 400 V/10;500 V/8 A; AC3: 240 V/3 kW; 400 V/5.5 kW;500 V/4000 W; DC1: 24 V/16 ADimensions (H x W x D): 94 x 90 x 144 mm

PNOZ pps1pPower supply for the PNOZpower modularsafety system

Order numbers:773 200 100 ... 240 VAC/DC, plug-interminals with screw connection783 200 100 ... 240 VAC/DC, plug-interminals with cage clamp connection

Output voltage 24 VDC

Supply voltage : 100 ... 240 VAC/DCOutput contacts: Switching capability: Dimensions (H x W x D): 94 x 45 x 121 mm


30

PNOZmulti modular safety system Many fun cConfiguration rather than wiringwith the PNOZmulti Configurator

PNOZmulti is a multifunctional,freely configurable and modularsafety system.Unlike the other PNOZ safetyrelays, with PNOZmulti thesafety circuit can be generatedeasily on the PC using agraphics configuration tool. Themotto is Configuration ratherthan wiring. Up to 14 differentsafety functions can be coveredwith the base unit.

Low storage

costs thanks to

multifunctionality

in one unit.

PNOZmulti is as simple to useas all the safety relays in thePNOZ product range. Thestandard PNOZ functionalitiesare extended by anexchangeable memory in theform of a chip card, which canbe written and copied as manytimes as you like. Theconfiguration created on the PCis written to the chip card, whichis then inserted into the baseunit. The base unit is thenattached to the top hat rail andsimply wired up ready.

Example: using the PNOZmulti

modular safety system on

a packaging machine.

4

1

2

31

Configuration is created simply on

the PC.

Download to a chip card via a

reading device or directly via cable.

Insert the chip into the base unit

the configuration can be implemented.

Print-out can be used as

documentation.

ctions one solutionYour benefits at a glance

Inputs and outputs arecompletely configurableusing the graphicsconfiguration toolSubsequent configurationchanges can be made atany time.No need to draw complexcircuit diagrams: simplyprint out your configuration.Configuration is childsplay, no programmingknowledge required.Chip card for data transferis a safe, simple memorymedium; easy copyfunction is of particularinterest to series users.Covers the area between 4and 14 safety functionsperfectly, helping to savecosts by reducingstockholdings.Simple wiring enablesshort commissioning times.User-friendly diagnosticoptions guarantee shortdowntimes and high plantavailability.Economical throughadaptation of hardware andlower logistics costs.Scalable through selectionof appropriate modules.

Diagnostics Always in thepicture

The configuration can beimplemented as soon as the chipcard has been inserted. No PC isrequired directly on the machine.High availability is guaranteedthanks to easy-to-use diagnosticoptions: separate status LEDsare provided on each terminal,

Connection to bus

systems is in

progress.

displaying operating and faultstatuses. The signal modulePNOZ mc1p is available to sendsignals to a PLC.

1

2

3

4

3

32

PNOZmulti Technical detailsPNOZmulti Modular safety system

PNOZ m1pBase unit

Application range:In accordance with EN 954-1, 12/96, up tocategory 4: E-STOP, two-hand buttons,safety gate, light curtain, scanner, enableswitch, PSEN, operating mode selector switch

Order number:773 100 24 VDC, no terminals

Accessories:783 100 1 set of plug-in cage clampterminals793 100 1 set of plug-in screw terminals779 100 Tool Kit PNOZmulti779 200 Chip card set

20 freely configurable inputs4 test pulse outputs, 1 auxiliary outputConfigurable using PNOZmulti Configuratorvia chip card or RS 232 interfaceExchangeable program memoryDiagnostic interfaceMax. 8 expander modules can be connected

Supply voltage (UB): 24 VDCSwitching capability of semiconductor outputs:24 VDC/max. 2 A/max. 48 WSwitching capability of relay outputs:DC1: 24 V/6 ASemiconductor outputs: 2 for EN 954-1, 12/96,Cat. 4 or 4 for EN 954-1, 12/96, Cat. 3Relay outputs: 1 for EN 954-1, 12/96,Cat. 4 or 2 for EN 954-1, 12/96, Cat. 2Dimensions (H x W x D): 94 x 135 x 121 mm

PNOZ mi1pInput module

Application range:In accordance with EN 954-1, 12/96, up tocategory 4: E-STOP, two-hand buttons,safety gate, light curtain, scanner, enableswitch, PSEN, operating mode selector switch

Order number:773 400 No terminals

Accessories:783 400 1 set of plug-in cage clampterminals793 400 1 set of plug-in screw terminals

8 inputsMax. 8 input modules can be connected to thebase unitConnection to base unit via jumper on the backof the unit

Supply voltage (UB): 24 VDC via base unitSwitching capability: Semiconductor outputs: Dimensions (H x W x D): 94 x 22.5 x 121 mm

PNOZ mo1pSemiconductor output module

Application range:In accordance with EN 954-1, 12/96, up tocategory 4: switching 24 V actuators


Accessories:783 400 1 set of plug-in cage clampterminals793 400 1 set of plug-in screw terminals

Max. 6 semiconductor output modules canbe connected to the base unitConnection to base unit via jumper on the backof the unit

Supply voltage (UB): 24 VDC via base unitSwitching capability: 24 VDC/max. 2 A/max. 48 WSemiconductor outputs: 2 for EN 954-1, 12/96, Cat. 4 or 4 for EN 954-1, 12/96, Cat. 3Dimensions (H x W x D): 94 x 22.5 x 121 mm


33

1) When ordering: please state the type of licence you require after the order number (..B for basiclicence, ..K for copy licence, ..G for general licence, ..U for update licence), e.g. 773 000B.

PNOZmulti Modular safety system

PNOZ mo2p/PNOZ mo4pRelay output module

Application range:In accordance with EN 954-1, 12/96, up tocategory 4: volt-free switching of actuators

Order numbers:773 520 PNOZ mo2p, no terminals773 536 PNOZ mo4p, no terminals

Accessories:On request

Max. 6 relay output modules can beconnected to the base unitConnection to base unit via jumper on theback of the unit

Supply voltage (UB): 24 VDC via base unitSwitching capability: DC1: 24 V/6 ARelay outputs:PNOZ mo2p: 1 for EN 954-1, 12/96, Cat. 4 or2 for EN 954-1, 12/96, Cat. 2;PNOZ mo4p: 2 for EN 954-1, 12/96, Cat. 4 or4 for EN 954-1 12/96, Cat. 2Dimensions (H x W x D): 94 x 22.5 x 121 mm

PNOZ mc1pSignal module

Application range: status messageto PLC


Accessories:783 700 1 set of plug-in cage clampterminals793 700 1 set of plug-in screwterminals

16 auxiliary outputs using semiconductortechnologyMax. 8 signal modules can be connected to thebase unitConnection to base unit via jumpers on theback of the unit

Supply voltage (UB): 24 VDC via base unitSwitching capability: Auxiliary outputs: 16Dimensions (H x W x D): 94 x 45 x 121 mm

PNOZmulti Software

PNOZmulti ConfiguratorConfiguration software

Order number:773 000...1)

Runs under Windows 98/2000 and Windows

NT 4.0Project configuration, configuration generation,documentation, commissioningData transfer via chip cardGraphic configuration of safety circuit

PNOZmulti Accessories

PNOZmulti Tool Kit

Order number:779 100

Accessories*:779 230* Chip card reader779 200* Chip card set310 300* Configuration cable773 000B* Documentation folder withsingle-user licence for PNOZmultiConfigurator on CD-ROM773 050* Technical cataloguePNOZmulti

*For use only with subsequent orders.

Chip card reader to write and save theconfiguration to a chip cardChip card set consisting of 10 chip cards,including a chip card adapter for rewritingchips removed from the chip cardsConfiguration cable for reading diagnosticdata, configuration download in progressDocumentation folder with the PNOZmultiConfiguratorPNOZmulti technical catalogue: configurationguide with application examples

The Tool Kitcontains theaccessories forstarting withPNOZmulti.

Get to know thePNOZmultiConfiguratorwithout obligation.Request a copyof the freeDemo-CD-ROM.

34

Safety technology made simplePSEN The complete solutionthats safe and approved

The PSEN non-contact,magnetic safety switch is usedfor position monitoring andsafety gate monitoring; inconjunction with the followingevaluation devices it provides asafe, complete solution from Pilz with BG approval inaccordance with EN 60 947-5-3for applications up to Cat. 4 ofEN 954-1. Just one single safetyswitch is required.

Plug-in terminals with cageclamp or screw connection

Units with plug-in terminals offera great advantage in terms ofboth economy and safety. Theuse of plug-in terminals enablesshort commissioning and servicetimes. With plug-in terminals,additional functionalities canalso be implemented in morecompact designs. Smallerhousing sizes mean morecapacity inside the controlcabinet. Coded connectors

ensure that units can beexchanged quickly, withoutproblem and without the risk oferror; they also increasehandling security and thereforereduce downtimes. Cables canalso be pre-prepared.The cost-intensive process oflabelling wires is no longernecessary, as the cables cannotbe inserted incorrectly.

Safe complete

solution for safety

gate monitoring up

to category 4

in accordance with

EN 954-1.

PNOZpowerPNOZ X

PSEN 1.1p-10,

PSEN 1.1-10

Reduced

downtimes thanks

to plug-in

terminals with

cage clamp or

screw connection.

35

Your benefits at a glance

Safe from manipulation dueto evasion protection inaccordance with VDE 0660Insensitive to vibration dueto particularly longswitching distancesIntegrates perfectly into theworking environmentthanks to its small,compact structureDue to the seriesconnection, several safetygates on a plant ormachine may be monitoredusing a single evaluationdeviceDust-tight and waterproofto the high protection typeIP67Insensitive to shock andvibrationLong product service life asit is mechanically non-wearing

The complete solutionsavailable: PSEN safety switchwith

PNOZelog* electronic safetyrelaysPNOZmulti* modular safetyrelaysPNOZ X and PNOZpower*safety relaysPSS* programmable safetysystemsThe safe, open bus systemSafetyBUS p*

*Please refer to the

technical data

sheets for

information on the

exact unit types.

Depending on the series, PSENsafety switches are available inboth a round and a squaredesign, with switching distancesof up to 8 mm.

The multiple interfaces PSEN i1or PSEN ix1 are required if youwish to connect several PSENsto the respective evaluationdevice in series.

PSEN 2.2p-21,

PSEN 2.2-20

PSEN 2.1p-31,

PSEN 2.1-10

PSEN 2.1p-11,

PSEN 2.1-10

PSSPNOZelogPNOZmulti

36

S-Range electronic monitoring relays Taking cReliable electronic monitoringand control of plant andmachinery is at the heart of thePilz range of monitoring relays.The new generation of S-Rangeunits in 22.5 mm slimlinehousing covers up to 70 differentfunctions.In addition to current, voltageand earth fault monitors, therange also includes relays fortrue power, phase sequence, andthermistor monitoring. Quick andeasy installation, practicalterminals, a variety of operatorelements as well as luminousdisplays all help to makecommissioning easier andensure the units are perfectlytailored to the specificapplication.

The S-Range ensures years of

trouble-free operation for your

machine.

S-Range Technical details

S3UMThree-phase AC voltage monitoring for over-voltage and undervoltage, phase sequence/failure and asymmetry

Order numbers*:837 260 24 VDC (UB), 230 VAC (UM)837 270 24 VDC (UB),400/440 VAC (UM)837 280 24 VDC (UB),415/460 VAC (UM)

Monitors supplies with and without a neutralconductorTrip device for undervoltage and overvoltageEvaluates phase sequenceDetects asymmetry and phase failure

Supply voltage (UB): AC: 120, 230 V;DC: 24 VOutput contacts: 1 auxiliary contact (C/O)Measuring voltage (UM): AC: 42, 230, 100/110,400/440, 415/460, 500/550 V, switchableDimensions (H x W x D): 87 x 22.5 x 122 mm

S1PNPhase sequence and phase failuremonitoring on three-phase supplies

Order numbers*:890 200 200-240 V890 210 400-500 V890 220 550-690 V

Measuring voltage up to 690 VACDetects asymmetryMonitors phase sequence, phase failure, fuse

Supply voltage (UB): AC: 200 240, 400 500, 550 690 VOutput contacts: 2 auxiliary contacts (C/O)Dimensions (H x W x D): 87 x 22.5 x 122 mm

37

control of every situationS-Range Technical details

S1IMSingle-phase AC/DC current monitoring formax. current values

Order numbers*:828 040 110 ... 130 VAC (UB), 15 A (IM)828 050 230 ... 240 VAC (UB), 15 A (IM)828 035 24 VDC (UB), 15 A (IM)

12 measuring ranges from 0.002 to 15 A,selectableReaction time can be set to up to 10 secondsOperates to normally energised or normally de-energised modeGalvanic isolation between measuring voltageand supply voltage

Supply voltage: 24, 42 48,110 127, 230 240 V; DC: 24 VOutput contacts: 1 auxiliary contact (C/O)Dimensions (H x W x D): 87 x 22.5 x 122 mm

S1ENInsulation and earth fault monitoring onsingle and three-phase AC/DC supplies

Order numbers*:884 100 24 ... 240 VAC/DC (UB), 50 k884 110 24 ... 240 VAC/DC (UB), 200 k

For DC and AC suppliesNormally energised modeFault latching or automatic resetNormal/test mode

Supply voltage: AC/DC: 24 240 VOutput contacts: 1 auxiliary contact (C/O)Nominal mains voltage (monitored supply):50 k version: AC/DC: 0 240 V200 k version: AC/DC: 0 400 VDimensions (H x W x D): 87 x 22.5 x 122 mm

S1WPMonitors and converts true power,single/three-phase AC/DC supplies, relayand analogue output, overload and under-load monitoring

Order numbers*:890 010 9 A (IM), 24 VDC (UB),0 ... 240 VAC/DC890 020 9 A (IM), 24 VDC (UB),0 ... 415 VAC/DC890 030 9 A (IM), 24 VDC (UB),0 ... 550 VAC/DC

9 different measuring rangesLarge voltage measuring rangeAnalogue output can be switched for currentand voltageRelay output for monitoring overload andunderloadSuitable for use with frequency-controlledmotors

Supply voltage: DC: 24 V,AC/DC: 230 VOutput contacts: 1 auxiliary contact (C/O)Measuring voltage: 3 AC/1 AC/DC: 0 120,0 240, 0 415, 0 550 VDimensions (H x W x D): 87 x 22.5 x 122 mm

S1MSThermistor monitoring for PTC temperaturesensors, protecting motors from overheating

Order numbers*:839 775 24 VAC/DC (UB)839 760 230 VAC (UB)839 770 400 VAC (UB)

For DC and AC suppliesNormally energised modeAutomatic reset

Supply voltage: AC: 48, 110, 120, 230, 400 V;AC/DC: 24 VOutput contacts: 2 auxiliary contacts (C/O)Dimensions (H x W x D): 87 x 22.5 x 122 mm

*Other versions on request.

Order number features: UB = supply voltage; UM = measuring voltage; IM = measuring current;Ron= response value.


38

Safety technology Further informationSeminars and training

Pilz offers training courses andseminars worldwide in thenational language. Furtherinformation on what we can offeris available on the Internet atwww.pilz.com, under Service/Training and Education. You canalso request our trainingdocumentation.

Internet

Current information on ourPNOZ product range is availableat www.pilz.com. Manydocuments are available todownload as pdf files underService/Download:

Data sheetsOperating manualsTechnical cataloguesPromotional literature andmuch more

First-hand

knowledge of

safety.

Your benefits at a glance

Safety relays in the PNOZproduct range offer:

The security and innovativepower of one of the leadingbrands in automationtechnologyThe appropriate safetysolution for eachapplicationFewer downtimes, highplant availability andtherefore cost savingsOptimum cost/performance ratioUnits with plug-interminals, ensuring fastercommissioningHighest level of safetywith the least spacerequirementSimple wiring, fastcommissioning and user-friendly diagnostic optionsA solid partner offering acomprehensive range ofservices, such as safetyadvice, training and muchmoreCertified safety, becauseour products comply withinternational standards andregulations and have beentested and approvedworldwideQuality guarantee,because we are certified toDIN ISO 9001The PNOZ product rangesare continually expanded,so they are geared for thefuture

www.pilz.com

just click on it!

CD-ROM Pilz Guide Company and Products

The latest version of the PilzGuide - Company and Productsprovides comprehensiveinformation on our company andproduct range under the motto:Safe automation. Applicationexamples and data sheets, plusthe ability to dial up the Internetdirectly, make product selectioneasier.

Pilz Service Applications CDwith EPLAN macros

For fast, simple design anddocumentation of your circuits,Pilz has developed a practicaltool with special Pilz productmacros under EPLAN. Themacros are available in Germanand English.

Order number:301 996

or order online in our Pilz Shopat www.pilz.com

39

2-4-

2-2-

008-

04/0

3

Alwaysup-to-date:www.pilz.com

_________________________________________________________________________________________________________Company

Title Mr Mrs/Ms

_________________________________________________________________________________________________Surname

_____________________________________________________________________________________________First name

_____________________________________________________________________________________________Department

___________________________________________________________________________________________________________Street

__________________________________________________________________________________________________________Post code/Town

___________________________________________________________________________________________________________State/County

__________________________________________Country

___________________________________________________________________________________________________________Telephone

______________________________________________________________________Telefax

___________________________________________________________________________________________________________E-Mail

___________________________________________________________________________________________________________Industry

Request for information and consultation

Please copy this section and return thecompleted form to one of the Fax numbers overleaf.

I would like a no-obligation consultation on yourproducts and services. Please call me.

Please send me information on:

Your company Your services, e.g. project management, risk analysis,

safety concepts, etc.

Your training courses and seminarsPlease send me further informationon the following product groups

S-Range control and monitoring technology PIT ES command and signal PSEN sensor technology Compact safety relays PNOZclassic, PNOZ X, PNOZelog Modular safety relays PNOZmulti, PNOZpower, PNOZplus PSS programmable safety systems SafetyBUS p safe bus systems Operating and monitoring PX, PXT, PMI

10

9

8

7

6

5

4

3

2

1

11

AUS

B L

BR

CH

D

TR

DK

E

F

FIN

GB

I

SE

IRL

... www

PRC

ROK

A

J

MEX

NZ

P

NL

USA

In many countries we arerepresented by sales partners.

Please refer to our Homepagefor further details or contact ourheadquarters.

www.pilz.com

Pilz GmbH & Co.Sichere AutomationFelix-Wankel-Strae 273760 Ostfildern, GermanyTelephone: +49 711 3409-0Telefax: +49 711 3409-133E-Mail: [email protected]

2-4-

2-1-

008-

04/0

3 P

rint

ed in

Ger

man

yA

uto

mat

ion

Wo

rkb

ench

,

Pilz

,

PM

I,

PN

OZ

,

PS

S,

Saf

etyB

US

p a

re r

egis

tere

d t

rad

emar

ks o

f P

ilz G

mb

H &

Co

.Te

xt a

nd g

rap

hics

in t

his

leaf

let

are

sim

ply

inte

nded

to

giv

e an

ove

r vie

w o

f th

e sy

stem

. N

o r

esp

ons

ibili

ty a

ccep

ted

fo

r er

rors

or

om

issi

ons

.

Pilz Ges.m.b.H.Modecenterstrae 141030 WienAustriaTelephone: 01 7986263-0Telefax: 01 7986264E-Mail: [email protected]

Pilz AustraliaIndustrial Automation LP.9/475 Blackburn RoadMt. Waverley, Melbourne VIC 3149AustraliaTelephone: 03 95446300Telefax: 03 95446311E-Mail: [email protected]

Pilz BelgiumBijenstraat 49051 Gent (Sint-Denijs-Westrem)BelgiumTelephone: 09 3217570Telefax: 09 3217571E-Mail: [email protected]

Pilz do Brasil Sistemas EletrnicosIndustriais Ltda.Rua rtico, 123 - Jd. do Mar09726-300So Bernardo do Campo - SPBrazilTelephone: 11 4337-1241Telefax: 11 4337-1242E-Mail: [email protected]

Pilz lndustrieelektronik GmbHGewerbepark HintermttliPostfach 65506 MgenwilSwitzerlandTelephone: 062 88979-30Telefax: 062 88979-40E-Mail: [email protected]

Pilz GmbH & Co.Sichere AutomationFelix-Wankel-Strae 273760 OstfildernGermanyTelephone: 0711 3409-0Telefax: 0711 3409-133E-Mail: [email protected]

Pilz Skandinavien K/SEllegaardvej 25 L6400 SonderborgDenmarkTelephone: 74436332Telefax: 74436342E-Mail: [email protected]

Pilz lndustrieelektronik S.L.Cam Ral, 130Polgono Industrial Palou Nord08400 GranollersSpainTelephone: 938497433Telefax: 938497544E-Mail: [email protected]

Pilz France Electronic1, rue Jacob MayerBP 1267037 Strasbourg CedexFranceTelephone: 03 88104000Telefax: 03 88108000E-Mail: [email protected]

Pilz Skandinavien K/SPakilantie 6100660 HelsinkiFinlandTelephone: 09 27093700Telefax: 09 27093709E-Mail: [email protected]

Pilz Automation TechnologyWillow House, Medlicott CloseOakley Hay Business ParkCorbyNorthants NN18 9NFUnited KingdomTelephone: 01536 460766Telefax: 01536 460866E-Mail: [email protected]

Pilz ltalia SrlVia Meda 2/A22060 Novedrate (CO)ItalyTelephone: 031 789511Telefax: 031 789555E-Mail: [email protected]

Pilz Ireland Industrial AutomationCork Business and Technology ParkModel Farm RoadCorkIrelandTelephone: 021 4346535Telefax: 021 4804994E-Mail: [email protected]

Pilz Japan Co., Ltd.Fujika Building 5F2-5-9 Shin-YokohamaKohoku-kuYokohama 222-0033JapanTelephone: 045 471-2281Telefax: 045 471-2283E-Mail: [email protected]

Pilz de Mexico, S. de R.L. de C.V.Circuito Pintores # 170Cd. SateliteC.P. 53100Naucalpan de Juarez, Edo. de MexicoMexicoTelephone: 55 5572 1300Telefax: 55 5572 4194E-Mail: [email protected]

Pilz NederlandPostbus 1864130 ED VianenNetherlandsTelephone: 0347 320477Telefax: 0347 320485E-Mail: [email protected]

Pilz New Zealand3 Kohanga RoadManagere BridgeAucklandNew ZealandTelephone: 09-6345350Telefax: 09-6345350E-Mail: [email protected]

Pilz Industrieelektronik S.L.R. Eng Duarte Pacheco, 1204 Andar Sala 214470-174 MaiaPortugalTelephone: 229407594Telefax: 229407595E-Mail: [email protected]

Pilz China Representative OfficeRm. 302No. 88 Chang Shu RoadShanghai 200040ChinaTelephone: 021 62493031Telefax: 021 62493036E-Mail: [email protected]

Pilz Korea Office402 Samsung Midas Officetel775-1, Janghang-Dong,Ilsan-Gu, Koyang-SiKyungki-Do 411-837KoreaTelephone: 031 8159541Telefax: 031 8159542E-Mail: [email protected]

Pilz Skandinavien K/SEnergigatan 10 B43437 KungsbackaSwedenTelephone: 0300 13990Telefax: 0300 30740E-Mail: [email protected]

Pilz Elektronik Gvenlik rnlerive Hizmetleri Tic. Ltd. ti.Tan i MerkeziKkrtl Caddesi No: 67C-Blok Daire: 116080 BursaTurkeyTelephone: 0224 2360180Telefax: 0224 2360184E-Mail: [email protected]

Pilz Automation Safety L.P.7150 Commerce BoulevardCantonMichigan 48187USATelephone: 734 354-0272Telefax: 734 354-3355E-Mail: [email protected]

pilz pnoz overview

Documents

safety relaysis

coverall technical safety

optimum safety solutionfor

pnoz product

pnoz x technical details

relay pnoz

electronic monitoring

pnozpower technical