pipe bending machine 36-48 - crc-evans...pipe bending equipment, end prep equipment, clamps,...

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One source. One proven solution. CRC-Evans is the industry’s largest manufacturer of pipeline construction equipment. Designed in-house to precise customer specifications, our welding machines, pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to complete more than 60,000 miles of pipeline in more than 100 countries. CRC-Evans builds today’s most comprehensive line of onshore and offshore pipeline construction equipment. All equipment is manufactured within a Quality Management System certified to the internationally recognized ISO 9001:2008 standard and CRC-Evans’ own Quality Policy. For pipe from 36” (965mm) to 48” (1,219mm). CRC- Evans state-of-the-art bending machines. Hydraulic controls give one operator complete command of all machine operations from a convenient platform. Hydraulically driven winch moves pipe through the machine. Pipe moves easily on contoured rollers. Calibrated indicator rod allows operator to make consistently uniform bends. Pin-up shoe automatically grips pipe to prevent distortion. Conversion to another pipe size within machine range is made simply by fitting an alternative bending set. Machine is capable of bending all grades of currently available API-5L pipe within its range. Machine frame constructed from high-strength steel to ensure long life without fatigue failure. Unitized construction makes for easy maintenance and repair. Towing eye is attached to hydraulically actuated stiff back and may be raised and lowered to facilitate attachment to towing tractor. Machine may be towed on the right-of-way by a suitable tractor (normally the side boom feeding the pipe to the bending machine). For each pipe size to be bent, a bending set, bending die, mandrel, and bending belt are required. Machines uses two stage pump to increase productivity. Pipe Bending Machine 36-48CRC-Evans Pipeline Equipment

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Page 1: Pipe Bending Machine 36-48 - CRC-Evans...pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to

One source. One proven solution.

CRC-Evans is the industry’s largest manufacturer ofpipeline construction equipment. Designed in-house toprecise customer specifications, our welding machines,pipe bending equipment, end prep equipment, clamps,padding/crushing equipment, weighting systems, andlaybarge equipment have been used to complete morethan 60,000 miles of pipeline in more than 100 countries.

CRC-Evans builds today’s most comprehensive line ofonshore and offshore pipeline construction equipment.All equipment is manufactured within a QualityManagement System certified to the internationallyrecognized ISO 9001:2008 standard and CRC-Evans’own Quality Policy.

For pipe from 36” (965mm) to 48” (1,219mm). CRC-Evans state-of-the-art bending machines.

Hydraulic controls give one operator completecommand of all machine operations from aconvenient platform.

Hydraulically driven winch moves pipe through themachine. Pipe moves easily on contoured rollers.

Calibrated indicator rod allows operator to make

consistently uniform bends.

Pin-up shoe automatically grips pipe to preventdistortion.

Conversion to another pipe size within machinerange is made simply by fitting an alternativebending set.

Machine is capable of bending all grades of currentlyavailable API-5L pipe within its range.

Machine frame constructed from high-strength steelto ensure long life without fatigue failure.

Unitized construction makes for easy maintenanceand repair.

Towing eye is attached to hydraulically actuated stiffback and may be raised and lowered to facilitateattachment to towing tractor.

Machine may be towed on the right-of-way by asuitable tractor (normally the side boom feeding thepipe to the bending machine).

For each pipe size to be bent, a bending set,bending die, mandrel, and bending belt are required.

Machines uses two stage pump to increaseproductivity.

Pipe Bending Machine 36-48”

CRC-Evans Pipeline Equipment

Page 2: Pipe Bending Machine 36-48 - CRC-Evans...pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to

General Data

ENGINE UnitsMfg CAT- PerkinsModel C7.1 ACERT Tier 4Net Power 250/186.4 hp/kWSpeed 2,200 rpmNo of Cylinders 6Bore x Stroke 4.33x5.0/110x127 inch/mmDisplacement 442/7.2 cu.inch/lFuel Tank Capacity 145/548 gal/l

HYDRAULIC UnitsPump Type Fixed Volume,2-Maximum Flow 132/502 gpm/lpmOperating Pressure 3,000/207 psi/BarValve Type ManualNo. Sections 5Relief Valves 5 + 1 Main reliefFiltration 10 MicronHyrd. Tank 250/946 gal/l

HYDRAULIC UnitsOutboardBore 14/356 inch/mmStroke 18/457 inch/mmQty. 4

InboardBore 10/254 inch/mmStroke 6/152 inch/mmQty. 4

Pin UpBore 6/152 inch/mmStroke 51/1,295 inch/mmQty. 1

HYDR. MANDREL CONNECTIONSQty. 4Size 3/4”

WINCH UnitsType PlanetaryDrive HydraulicPulling Force 15,000/66 Lbf/kNCable Diamter 0.563/14 inch/mm

ELECTRICAL UnitsVoltage 24 VDCNo. Batteries 2Total Rating 190 Amp Hr @ 20Alternator 95 Amp Starter 5.5 kW

UNDERCARRIAGEType Track 50 ton

Control Panel 36-48”

Page 3: Pipe Bending Machine 36-48 - CRC-Evans...pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to

Pipe Bending Data [Metric]

914mm - 1,219mm PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS

Based on 85% efficiency and maximum strength.

Pipe Bending Data [Imperial]

36” - 48” PIPE BENDING DATA - ALL DIMENSIONS IN INCHES

Based on 85% efficiency and maximum strength.

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

mm X52 X60 X65 X70 X80 X100 Degree Arc Radius Max degree per (per meter) (meters) 12 meter joint

914 - - - - - - 1.60 35.05 12.95965 - - - - - - 1.60 35.05 12.951,016 - - - - - 46.75 1.60 35.05 12.461,067 - - - - - 42.17 1.60 35.05 12.461,118 - - - - 48.18 38.25 1.60 35.05 12.461,168 - - - 50.38 43.87 34.86 1.60 35.05 12.461,219 - - 49.72 46.05 40.12 31.91 1.60 35.05 12.46

Normal Unbend Tangents

Stiff-Back End Stiff-Back End Pin-Up End Pin-Up End NoWith Pipe Support No Pipe Support With Pipe Support No Pipe Support

inch/cm inch/cm inch/cm inch/cm

PBM 36-48 7'-6"/230 8'-6"/260 7'-0"/215 7'-6"/230

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

inch X52 X60 X65 X70 X80 X100 Degree Arc Radius Max degree per (per foot) (feet) 40 foot joint

36 - - - - - - 0.50 115.00 12.4638 - - - - - - 0.50 115.00 12.4640 - - - - - 1.840 0.50 115.00 12.4642 - - - - - 1.660 0.50 115.00 12.4644 - - - - 1.897 1.506 0.50 115.00 12.4646 - - - 1.983 1.727 1.372 0.50 115.00 12.4648 - - 1.958 1.813 1.580 1.256 0.50 115.00 12.46

A cell marked with a dash [-] represents the ability tobend up to 2.00 inch thick. For Wall thickness greaterthan shown, please contact CRC-Evans.

Figures are recommendations only and do notconstitute a warranty.

All bends shown include the use of CRC-Evansbending mandrels. Figures given are “average” and will vary due to:

The wall thickness of the pipe.

Actual (as opposed to nominal) yield of the pipe.

Skill of the operator handling the bendingmachine and mandrel.

Origin of pipe (pipe mill, plate mill, etc.) andquality of pipe.

Type of die and/or bending set being used (e.g., polyurethane lining or special radius dies).

Notes Bending Tables:

An unbent end (tangent) is produced at each end of the pipe where the pipe contacts the stiff back and pin-up.A pipe support may be required at each end of the pipe on pipe diameters of 48” and larger.

Page 4: Pipe Bending Machine 36-48 - CRC-Evans...pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to

Dimensions and Weights

DIMENSIONS Units

Length 377.2/9.58 inch/meterWidth 165.6/4.21 inch/meterHeight 123.3/3.13 inch/meter

WEIGHT Units

Shipping 132,500/60,089 lb/kgOperating 135,000/61,223 lb/kg

Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100Netherlands: +31-36-711-7500 • www.crc-evans.com

123.3 in3.13 m

165.6 in4.21 m

377.2 in9.58 m

130.1 in3.3 m

32.0 in0.81 m

Available at time of manufacture against additional costs.

Power units to customer specifications Electric motor Detachable power unit Stationary base to replace tracks Cold weather operating kit (-40°C or F) Cabinet Power unit position option Shipping weight reduction facility Extra-wide track pads

Available at time of manufacture against additional costs.

Bending sets for out-of-range pipe Bending sets for specific coating Hydraulic-power takeoffs

Options Extra Attachments

! DisclaimerAlthough great care has been taken in compiling the informationcontained in this catalogue, CRC-Evans does not acceptresponsibility for the consequences of any errors, nor for the effectsof any subsequent changes made by the various sources of data.

Dimensions and weights provided for reference only. Dimensions,specifications and weights can vary depending upon finalconfiguration of the equipment. Please contact CRC-Evans toconfirm final weights and dimensions prior to shipment.