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Pipeline Rehabilitation

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Page 1: Pipeline Rehabilitation - Applus+ Velosi Rehabilitati… · Business Center, New Salata, C Ring Road, ... +971 2550 2601 Regional Offices ... 3/2/2015 3:02:53 PM

Pipeline Rehabilitation

Page 2: Pipeline Rehabilitation - Applus+ Velosi Rehabilitati… · Business Center, New Salata, C Ring Road, ... +971 2550 2601 Regional Offices ... 3/2/2015 3:02:53 PM

Global Reach, Local Service

Profile

The Velosi Group was formed in 1982 and has grown to become one of the world’s most trusted

specialists in Asset Integrity and HSE Solutions providing a comprehensive range of professional

services including: Asset Integrity, HSE Consultancy, Project Verification and Certification,

Quality Control and Certification, Training, Recruitment, Engineering, Sub-Sea Services,

Construction and Maintenance Support Services.

Applus+ Velosi operate globally through 7 regional headquarters in the Americas, Africa , North

Europe & Caspian, Mediterranean, Middle East, East Asia, Oceania. In July 2011 the Velosi Group

was acquired by Applus+ with the combined group now operating from 70 offices in more than 40

countries worldwide.

The Applus+ Velosi group are recognized world leaders in Asset Integrity, Health and Safety

Services and Engineering, with a long history of supporting the oil and gas, production,

manufacturing and processing industries amongst others. As a full-service engineering and

consulting firm, we provide complete and comprehensive turnkey services including planning,

feasibility studies, RBI studies, H&S studies, permitting, engineering design, integrity testing, and a

host of operation and maintenance services.

Applus+ are focused on assessing and suggesting improvements in the fields of Quality, Safety and

Environment concerning the design, construction and performance of premises, infrastructure

and services. The Applus+ Velosi group have extensive experience relating to inspection, testing,

engineering and consulting for mechanical and electrical infrastructures along with civil and

buildings construction.

Our Services can be applied either independently or integrated in a modular approach – to enable

tailored solutions to suit your requirements; our services include:

Velosi Certification LLC

Qatar Commercial

Registration No. 18031

Address

Ahmed Bin Ali

Business Center,

New Salata, C Ring

Road, PO Box 3408,

Doha, Qatar.

Country Manager

Mr. Terry Armes

Contact:

Tel: (+974) 443 52850/55

Fax: (+974) 443 52819

Email: [email protected]

• Pipeline Rehabilitation

• Vendor Surveillance

• Local Third Party Inspection & Certification

• Supply of Specialist Personnel

• Management Systems Certification

• Project Quality Management

• Advanced & Conventional Non Destructive

Testing (NDT)

• Rig Inspection & Commissioning

• Remote Visual Camera/CCTV Inspection Services

• HSE Training & Consultancy

• Lifting Equipment Inspection, Including Operator

& Rigger Training, & Certification

• Training for all Scaffolding Categories &

• Scaffolding Inspections

• Rope Access

• 3D Laser Scanning & As-built Modeling

• MEP Commissioning Management and

HVAC TAB Services

• Qualifying of Welders and Welding Procedures

• Pipeline Cleaning

• CCTV Inspection

• CIPP, GRP/UV Technology

• Patch Repair

• Manhole Rehabilitation

• Robotic Cutting

• Pipe Bursting

• Close-fit Lining

• Lateral Rehabilitation

• International SALEM

• Pavement Management

• Building & Civil Works

• Environmental Services

• Instrumentation & Monitoring

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Applus+ Velosi is one part of the A+ Group of companies. Applus+ is a leading European-based provider

of Health & Safety, Quality and Environmental solutions focused on our global areas of expertise: Quality

Assurance and Quality Control, Risk Management and Engineering Consultancy. Amongst others the

combined group provides services in Oil & Gas, Process, Power, Renewables, Transport, Construction,

Real Estate, Consumer Goods, Agriculture, Electronics, Information Technologies and Telecommunication

Industries and for Government organizations. Applus+ operate a multidisciplinary laboratories focused

on Consumer and Industrial Products, Products and System Certification (including Electrical Safety)

and Metrology. Combined Applus+Velosi offers global resources and local solutions. In addition we hold a

number of worldwide accreditations. Currently there are almost 400 professionals in the Velosi Qatar

operations and more than 19,000 globally with revenue in excess of $1.5 Billion.

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Profile

Pipe Cleaning

CCTV

CIPP - GRP Lining/UV Technology

Patch Repair

Pipeline Robots

Manhole Inspection and Rehabilitation

Pipe Bursting

Close FIt Lining

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6

8

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Index

Page 4: Pipeline Rehabilitation - Applus+ Velosi Rehabilitati… · Business Center, New Salata, C Ring Road, ... +971 2550 2601 Regional Offices ... 3/2/2015 3:02:53 PM

Pipe Cleaning

High Pressured Water Jetting with Vacuum

Applus+ Velosi cleaning trucks are a combined high pressure water jetter with

vacuum. The jetter will remove all debris including sand, silt, roots, scale and

grease from inside the pipelines. The vacuum will lift all these debris from the

manholes into the waste tank.

Adjustable water pressures and cleaning nozzles can be used that will be suitable

for all pipes.

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CCTVApplus+ Velosi has a number of camera systems which range from 80 mm to 1600 mm

pipe diameters.

CCTV surveys determine the condition of the inside of the pipe, we also offer the

following:

1. Pipe deflection (Ovality)

2. Internal pipe measurements

3. Lateral pipe connection measurements

4. Tilt surveys

5. Joint gap measurements

All reports are coded to EN 13508 standard.

Our operators and reporters are certified to MSCC4 (WRC).

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CIPP/GRP Lining

Glass Reinforced Pipe, UV Technology

A cured-in-place pipe (CIPP) is one of several trenchless rehabilitation methods

used to repair existing pipelines. CIPP is a jointless, seamless, pipe-within-a-pipe

with the capability to rehabilitate pipes ranging in diameter from DN 100 to DN

1600. The process is carried out through the manholes, avoiding excavation and

traffic congestion.

There are several different materials and methods of curing, Applus+ Velosi are

lining with glass reinforced liners which are cured using UV technology. The majority

of pipes being rehabilitated using CIPP are sewer and drainage, these lines will have

internal failings and infiltration problems. Once lined these pipes will be good for

another 50 years.

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Patch Repair

Localized Structural CIPP Repair

The patch repair system provides a localized repair within an existing pipeline. It

is quick to install and offers little disruption to property, services and traffic.

The patch is installed through the manhole avoiding any excavation and

replacement costs.

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Pipeline RobotsApplus+ Velosi has several robots that were designed for rehabilitation works

inside sewer pipes ranging from DN 100 to DN 1000.

Various tool attachments permit the sewer robot to perform milling, grinding,

filling and injection operations. Mainly obstacles such as misplaced pipe

connections, roots, encrustations, concrete blockages and deposits, as well as

opening laterals after patch repair and CIPP lining.

Pipeline Rehabilitation

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Manhole Inspection and RehabilitationManholes are becoming increasingly in need of repairs due to infiltration and traffic pounding.

Once the manhole inspection has been carried out a rehabilitation method can be chosen.

The choices are as follows:

1. Cured-in-Place Liners

2. Cementitious Coatings/Grouts

3. Polymer Modified Coatings

Pipeline Rehabilitation

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Pipe Bursting Pipe bursting and pipe splitting are trenchless methods used to replace existing pipelines in the

same alignment without physically removing the existing pipeline. Bursting and splitting by using

the existing alignment to replace a pipe avoids the need to secure additional right-of-way to

install the replacement pipe. Bursting and splitting can be used to upsize the pipeline, increasing

its flow capacity.

Pipe bursting was initially developed in the 1980s to replace small diameter cast iron gas

distribution lines, but has since grown in acceptance as an effective method for replacing

pipelines diverse in size, material type, and functions.

Pipe bursting is used to replace all pipes such as clay, concrete, steel and cast iron through the

application of a static or pneumatic bursting head to fragment the existing pipe. Simultaneously,

a new product pipe attached to the back of the bursting head is installed in the same alignment

as the original pipe.

Pipeline Rehabilitation

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Close Fit LiningClose fit lining is a term used to describe a range of techniques for renovating

pipelines, in which the cross section of the liner is temporarily deformed

before insertion into the carrier pipe. The liner is subsequently restored close

to its original diameter, forming a close fit with the original pipe.

The liner is deformed by either reducing its diameter or changing its shape. To

do this the liner can either be passed through tapered dies, through rollers or

be folded, either on site or in the factory. After insertion into the carrier pipe

the liner is reverted, either by natural relaxation or through the application of

steam or water under pressure. Each close fit lining system uses a different

combination of deformation and reversion methods.

The different types of close fit lining systems that are currently available are:

• Deformed Pipe

• Die drawing

• Rolldown

Pipeline Rehabilitation

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Page 13: Pipeline Rehabilitation - Applus+ Velosi Rehabilitati… · Business Center, New Salata, C Ring Road, ... +971 2550 2601 Regional Offices ... 3/2/2015 3:02:53 PM

Houston: USAT: +1 (281) 8723600F: +1 (281) 8740208

Madrid: SPAINT: +34 900 103 067F: +34 93 567 20 01

QATART: +974 4435 2850F: +974 4435 2819

U.A.ET: +971 2550 2600F: +971 2550 2601

Regional Offices

Middle East Offices

General Enquiries (Middle East)Contact: Niels Ole SoerensenE: [email protected]

Reading: UKT: +44(0)1189 207030F: +44(0)1189 869749

Brisbane: AUSTRALIAT: +61 7 3120 0900F: +61 7 3120 0999

Kuala Lumpur: MALAYSIAT: +603 2284 8178F: +603 2284 8179

KUWAITT: +965 2398 6464 / 2398 6446F: +965 2398 3443

OMANT: +968 2460 7448F: +968 2460 1243

Johannesburg: SOUTH AFRICAT: +27 11 450 3954F: +27 11 455 6948

BAHRAINT: +973 1718 0245F: +973 1718 0246

SAUDI ARABIAT: +966 3 839 4292F: +966 3 839 3671

IRAQ M: +964 7500301633O: +961 25502600

www.applusvelosi.com Copyright © ApplusVelosi. All rights reserved.

To optimally serve our global clients, Applus+ Velosi has established a network of strategic locations to ensure that the right help and advice are always available... when and where you need them.