piston exercise objectives: the purpose of this exercise it to make the user familiar with the...

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Piston Exercise • Objectives: • The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies. • This exercise will cover revolute, translational, inline, and driving motions. • Load the Piston assembly file

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Page 1: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Exercise

• Objectives:• The purpose of this exercise it to make the

user familiar with the process for manually defining constraints on assemblies.

• This exercise will cover revolute, translational, inline, and driving motions.

• Load the Piston assembly file

Page 2: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Exercise

Piston.sldasm

Page 3: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Model Exercise*Make ENGINEBLOCK ground* *Make all other parts moving*

PARTS SHOULD BE DEFINED AS FOLLOWS:

Page 4: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Model ExerciseDefine Revolute Joint for Crankshaft to Ground

Page 5: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Model ExerciseDefine Revolute Joint for Crankshaft to Conrod

1 2

3

Page 6: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Model ExerciseDefine Inline JPrim Joint for Piston to Conrod

1 2

3 4

Page 7: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Model ExerciseDefine Translational Joint for Piston to Engine Block

1 2

3

Page 8: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Model ExerciseDefine 360 Deg/sec Rotary Motion on Crankshaft Revolute

Page 9: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Piston Model ExerciseRun the Simulation (using defaults)

Page 10: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Joint Definition - MotionDepending on the joint type, you can control different freedoms

Can control the displacement, velocity,or acceleration of a joint

You can select from Input Functions:ConstantStepHarmonicSplineExpression

Page 11: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Joint Definition - Motion with Step Function

-1.00 -0.70 -0.40 -0.10 0.20 0.50 0.80 1.10 1.40 1.70 2.00

Time (s)

-22.50

0.00

22.50

45.00

67.50

90.00

112.50

Dis

plac

emen

t (d

eg)

Page 12: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Joint Definition - Motion with Harmonic Function

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

Time (s)

-67.50

-45.00

-22.50

0.00

22.50

45.00

67.50

Dis

pla

cem

en

t (d

eg

)

Page 13: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Joint Definition - Motion with Harmonic Function

With a 0.25-sec time offset only or with a 90 degree phase offset (same result)

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

Time (s)

-33.75

-22.50

-11.25

0.00

11.25

22.50

33.75

Dis

plac

emen

t (d

eg)

Harmonic function with 22.5º average offset (same amount as amplitude)

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

Time (s)

-11.25

0.00

11.25

22.50

33.75

45.00

56.25

Dis

pla

cem

en

t (d

eg

)

Page 14: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Joint Definition - Motion with Data Points

As you cannot have any instantaneous sharp transitions on motion generators, two spline-fitting options are available to smooth out the data. This will have little effect on smooth transitioning functions but will change behavior on functions like that shown below.

-20

0

20

40

60

80

100

0 1 2 3 4

Overshoot

0

20

40

60

80

100

0 1 2 3 4

Data Points

The Data ID allows the user to store several data point functions and select the one they wish to edit or use for a specific motion generator.

Page 15: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Inter Plot Options are available by right clicking on a motion entity. The pop-up menu is entity sensitive so will only show relevant plot options.

Plotting Results in SolidWorks

Page 16: Piston Exercise Objectives: The purpose of this exercise it to make the user familiar with the process for manually defining constraints on assemblies

Plotting Results in SolidWorksMotion Entities can also be dragged directly onto the plot branch. Then the user can select the result and component they wish to display.

Note that Results with a CM at the front are for the Center of Mass location and all other results on parts are measured at the Part Reference Frame origin.

Joint Results for Force are in the global coordinate system. All joint displacement, velocity, and accelerations are in the joint coordinate system.