pl 60 series - dugard · pl 60 series 10 11 smart one, global one machine dimensions unit : mm pl...
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Smart One, Global One
•1988 - Started as Samsung Heavy Industries Machine Tools Business
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
SMEC Company Engineering Machine Tools Samsung
- 45 degree torque tube type bed to support heavy duty turning
- Significantly reduced non-cutting time and efficient turning
- Low-center of gravity reducing vibration, thermal deformation and improving rigidity
Strongest in class with superb structural design
Simultaneous heavy duty and precision turning
PL 60/60M/60X/60XMPL 60L/60LM/60XL/60XLM
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High Accuracy, High Rigidity Spindle
One Body Spindle and Headstock Construction for Minimal Thermal Expansion
The main spindle motor(45kW) speed is
reduced to 2.5:1 and its power is delivered
to the spindle through a three-speed
geared headstock to provide powerful
torque(560.7kg.m)
Main Spindle Motor and Geared Headstock
The main spindle motor(45kW) speed is reduced to 2.5:1 and its power is delivered to the
spindle through a three-speed geared headstock to provide powerful torque(560.7kg.m)
Spindle Power & Torque Diagram SL65, 65MC(24"Chuck)
6050
40
30
20
10
54
3
2
POWER [kW]
20
1500470613
90523130230678
102 272
804
30 50 100 300 500 1000 20001500
SPINDLE SPEED[rpm]
Torque=5499.3 N.m
Torque=4216.1 N.m
Torque=3466.6 N.m
Torque=1859.1 N.m
Torque=1425.3 N.m
Torque=1117.1 N.m
Torque=914.9 N.m
Torque=701.4 N.m
Torque=576.7 N.m
45kW30Min. S3 60% 37kW
S3 25%
(Continuous)
Highly Reliable and Rigid Structural Design
· One piece Meehanite casting with heavily ribbed torque tube design
·Rigid bed supports for powerful cutting
·Excellent vibration dampening and thermal displacement design
PL 60 seriesHORIZONTAL TURNING CENTER
Highly Reliable and Rigid Structural Design
Max. Turning Length
Max. Turning Diameter
Spindle motor(30min/cont.)
45/37 kWSpindle speed
1,500 rpm
Rapid traverse(X/Z)
12/18 m/min (PL 60/60M/60XL/60XLM)12/15 m/min (PL 60X/60XM)12/10 m/min (PL 60L/60LM)
Feed motor(X/Z)
4/9 kW
Max. machining length
1,000 mm (PL 60/60M)2,070 mm (PL 60X/60XM)3,200 mm (PL 60L/60LM)5,050 mm (PL 60XL/60XLM)
Max. machining diameter
900 mm
An innovative high precision, heavy duty CNC Lathe,integrated with all of SMEC's advanced technology - PL 60 series
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PL 60 (High Speed Servo Index Hydraulic Turret)
PL 60M (BMT High Speed Turret)
High Speed, Heavy Duty Servo Turret
Driven by a high torque servo motor, the 12-station heavy -duty turret can accept tools on
both left and right side of each station. Turret indexing (repeatability ± 0.01) is non-stop,
bi-directional with a fast 0.25 second next station index time. Large diameter (Ø287) precision
Curvic coupling with 18,225kgf clamping force enables precision as well as heavy-duty cutting.
BMT Milling Turret (M Type)
PL60M is equipped with standard 12-station BMT turret capable of accepting rotary tools at
any station, providing flexible machining thru various machining operations in just one set-up.
Each BMT holder is securely tightened by 4 screws, allowing the turret to perform heavy-duty
cutting, milling and drilling operations. Turret indexing is non-stop, bi-directional with a fast
0.25 second next station index time.
Indexing Time
0.25 secNumber of tool positions
12 stations
Indexing Time
0.25 secNumber of tool positions
12 stations
Turret Torque Diagram
Milling Spindle Speed
3,000 rpmTool Holder
BMT 85
150.12N.m
11kWS3 25%
30Min. S3 60%
7.5kW
20 180
300020001000700750
150
120
90
60
30
10
5
Continuous
140.11N.m
POWER [KW]
TORQUE [N.m]
SPINDLE SPEED [rpm]
95.53N.m
Centralized Operation Panel
The centralized operation panel with its 10.4 inch
color TFT LCD monitor is able to swivel 90 degrees,
providing operators with easy access to the control
panel while working on the machine.
90°
PL 60 seriesHORIZONTAL TURNING CENTER
Programmable
Tailstock(Carriage
direct-coupled) [Std.]
The programmable tailstock
body mounted is on wide
guide ways to ensure rigid
work piece support.
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Rigid 45 degree Slant Bed
45 degree slant torque tube design bed and wide guide slide way ensure long term rigidity
and machining accuracy.
Also, the Slant Type structure allows for easier access to the workpiece and superb chip
discharge.
Hexahedral Slide Way
Frame (X-axis)
Wide integral way is machined from
the casting, induction hardened and
precision ground to ensure long-
term rigidity, machining accuracy
and heavy-duty machining.
Pre-tensioned and
Double Anchored Ballscrews
All axes ballscrews are pre-tensioned, heat treated and
fixed by double anchors on both ends, providing ultimate
rigidity and minimal thermal growth.
Cross-Section of the Bed
Hexahedral Slide Way Frame
150mm
MT5
Ø180mm
Unit : inchHigh Precision
Standard Accessories
Processing Speed
Automatic Lubricator
Chip Conveyor
Auto Door
Heavy-duty cutting (O.D) <32mm×32mm qualified tool>
Turning Performance (material:SM45C) PL 60L
15 mm
Spindle speed
367 rpmCutting speed
150 m/minDepth of cut
15 mm <Spindle Load 65%>Feedrate
0.4 mm/rev
Surface Roughness
10㎛
RoundnessCutting condition
Tool Diamond tool <nose radius 0.5mm>
Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : PL 60L
2.3㎛ R y12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
0.48㎛(actual result)
Tool Presetter
Programmable Tailstock
Zaxis
Optional Accessories
Steady Rest & Preparation
PL 60 seriesHORIZONTAL TURNING CENTER
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Tooling System
Smart One, Global One
● : Standard Set Numbers
PL 60 / 60X / 60L / 60XL
12st Turret
PL 60 seriesHORIZONTAL TURNING CENTER
Tooling System
● : Standard Set Numbers
PL 60M / 60XM / 60LM / 60XLM
12st Turret(BMT 85)
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Smart One, Global One
Machine Dimensions Unit : mm
PL 60/60M
5,150
6,170
1,012
2,562
2,597
7,400
8,413
1,013
2,760PL 60L/60LM
2,595
6,202.5
7,215 2,760PL 60X/60XM
2,520
1,013
9,281
10,351 2,860PL 60XL/60XLM
2,555
1,070
Work Range Unit : mm
PL 60 seriesHORIZONTAL TURNING CENTER
(Tailstock Stroke)
Ø900(Max. Turing Dia.)
820(X-axis Original Positon)
470(X-axis Stroke)
441.8
8.2
852075 32
155
180
150(Quill Stroke)
150(Quill Stroke)
120
X-axis B/S CenterX-axis B/S Center43082.4 160
220
650 (Z-axis Carriage Stroke)
150(Z-axis Orgin)
A
B C
D
E
(Z-axis Stroke)
30
190
239.6
820(X-axis Original Positon)
470(X-axis Stroke)
430(X-axis Origin)
30
110
10
MAX. Ø34
380
470
82.4 127.9
650 (Z-axis Carriage Stroke)
220 150(Z-axis Orgin)
X-axis B/S CenterX-axis B/S Center
430
(Z-axis Stroke)
(Tailstock Stroke)150(Quill Stroke)
190
45
239.6
A
B
D
C
E
820(X-axis Original Positon)
470(X-axis Stroke)
431.8(X-axis Origin)8.295
30130
82.4 220
20020
650 (Z-axis Carriage Stroke)
150(Z-axis Orgin)
X-axis B/S Center X-axis B/S Center430
(Z-axis Stroke)
120 30
50
(Tailstock Stroke)150(Quill Stroke)
190
239.6
A
B C
D
E
820(X-axis Original Positon)
470(X-axis Stroke)
421.5
48.5
8.5
8.75
113.5
MAX. Ø34
470
477
82.4 295
650 (Z-axis Carriage Stroke)
220 150(Z-axis Orgin)
X-axis B/S Center X-axis B/S Center430
(Z-axis Stroke)
45
(Tailstock Stroke)150(Quill Stroke)
190
239.6
A
B C
D
E
FACE CUT
BORING & RADIAL DRIVEN
BORING CUT
FACE & AXIAL DRIVEN
PL 60 PL 60X PL 60L PL 60XLA 1,050mm 2,050mm 3,270mm 5,100mm
B 900mm 1,900mm 3,070mm 4,900mm
C 150mm 150mm 200mm 200mm
D 1,050mm 2,050mm 3,270mm 5,100mm
E 1,050mm 2,050mm 3,270mm 5,100mm
PL 60M PL 60XM PL 60LM PL 60XLMA 1,050mm 2,050mm 3,270mm 5,100mm
B 900mm 1,900mm 3,070mm 4,900mm
C 150mm 150mm 200mm 200mm
D 1,050mm 2,050mm 3,270mm 5,100mm
E 1,050mm 2,050mm 3,270mm 5,100mm
PL 60 PL 60X PL 60L PL 60XLA 1,050mm 2,050mm 3,270mm 5,100mm
B 900mm 1,900mm 3,070mm 4,900mm
C 150mm 150mm 200mm 200mm
D 1,050mm 2,050mm 3,270mm 5,100mm
E 1,050mm 2,050mm 3,270mm 5,100mm
PL 60M PL 60XM PL 60LM PL 60XLMA 1,050mm 2,050mm 3,270mm 5,100mm
B 900mm 1,900mm 3,070mm 4,900mm
C 150mm 150mm 200mm 200mm
D 1,050mm 2,050mm 3,270mm 5,100mm
E 1,050mm 2,050mm 3,270mm 5,100mm
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Smart One, Global One
Turret Head Interference Unit : mm
PL 60/60X/60L/60XL (STD 12 station)820
Boring Holder Shank Dia.:Ø76.2Ø920(DISC Max. Swing)
Ø312.509
Ø800(Sw
ing Over Carriage)
Ø900(Max. Turning Dia.)
Ø920.79
Ø892Ø760
Ø740
170
31.75
370330 450
Spindle Center
40 20470(X-Axis Stroke)
132
490.8
132
40
6695
135170
132
132
Ø382.961
Ø76.2
8
77
820
Ø315.405 Ø913.41
Ø800(Sw
ing Over Carriage)
Ø900(Max. Turning Dia.)
Max. Ø34
Spindle Center
370330 45040 20
470(X-Axis Stroke)
490.8
Max. Ø34132
58.3
95
Ø876.04
Ø76011231.75
Ø360.02
8.02
78.5
113.5
145
170
132
31.75
Ø308.709
Ø954.61(MC DISC Max. Swing)
Ø315.405
Ø383.465
Ø920
Ø76.2
112
9580
132
Ø740
Ø308.709
66 95
Ø76.2Boring Holder Shank Dia.
PL 60M/60XM/60LM/60XLM (BMT 75)
Major Specifications
※Figures in inches are converted from metric measurements.
PL 60 seriesHORIZONTAL TURNING CENTER
DESCRIPTION PL 60 PL 60M PL 60X PL 60XM
Capacity
Swing over the bed mm 1,030 1,030 1,030 1,030
Swing over the cross slide mm 800 800 800 800
Recom. turning diameter mm 530 530 530 530
Max. turning diameter mm 900 900 900 900
Max. turning length mm 1,000 1,000 2,070 2,070
Bar working diameter mm 139.5 139.5 139.5 139.5
TravelsX axis travel mm 470 470 470 470
Y axis travel mm 1,050 1,050 2,000 2,000
Main Spindle
Max. spindle speed rpm 1,500 1,500 1,500 1,500
Chuck size inch 21" 21" 21" 21"
Spindle nose ASA A2-15 A2-15 A2-15 A2-15
Spindle through hole diameter mm Ø152 Ø152 Ø152 Ø152
Min. spindle indexing angle(C-Axis) deg 0.001 0.001 0.001 0.001
Turret(STD.)
Number of tool stations [option] ea 12(STD) 12(STD) 12(STD) 12(STD)
Shank size for square tool mm □ 32 □ 32 □ 32 □ 32
Shank diameter for boring bar mm Ø80 Ø80 Ø80 Ø80
Turret(MC)
Number of tool stations [option] ea 12(BMT85) 12(BMT85) 12(BMT85) 12(BMT85)
Shank size for square tool mm ㅁ32 ㅁ32 ㅁ32 ㅁ32
Shank diameter for boring bar mm Ø80 Ø80 Ø80 Ø80
Indexing time sec 0.25 0.25 0.25 0.25
Rotary tool spindle speed rpm 3,000 3,000 3,000 3,000
FeedRate
Rapid traverse (X/Z) m/min 12 / 18 12 / 18 12 / 18 12 / 18
Feed per revolution mm/rev 0.0016~500 0.0016~500 0.0016~500 0.0016~500
Motor
X axis feed motor kW 7 7 7 7
Z axis feed motor kW 6 6 6 6
Spindle drive motor(cont./30min) kW 37 / 45 37 / 45 37 / 45 37 / 45
Rotary tool spindle motor(cont./30min) kW 7.5 / 11 7.5 / 11 7.5 / 11 7.5 / 11
Tailstock
Tailstock travel mm 1,050 1,050 2,050 2,050
Quill diameter mm Ø180 Ø180 Ø180 Ø180
Quill bore taper MT MT-6 (BUILT-IN) MT-6 (BUILT-IN) MT-6 (BUILT-IN) MT-6 (BUILT-IN)
Quill travel mm 150 150 150 150
ELECTRIC POWER SUPPLY kVA/V 65(69) 65(69) 65(69) 65(69)
REQUIRED FLOOR SPACE(L×W) mm 5,158×2,564 5,158×2,564 6,203×2,760 6,203×2,760
MACHINE WEIGHT kg 16,500 16,500 19,000 19,000
CONTROLLER
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Smart One, Global One
Major Specifications
- Hard Jaw 1 set
- TURRET HOLDER
- LEVELLING BLOCK
- PROGRAMMABLE TAILSTOCK
- Spindle ORIENTATION
- DOOR INTERLOCK
- CHIP CONVEYOR WITH BUCKET
- Steadyrest : SLU-5 ZS, SLU-5.1
- Dual Steadyrest : SLU-5 ZS, SLU-5.1
- Auto Door(L type, L/R type)
- High pressure Coolant (6,10,15 bar-60Hz)
- OIL SKIMMER
- COOLANT GUN
- AIR BLOWER
- TRANSFORMER
- Patrol Lamp
Standard Accessories Optional Accessories
※Figures in inches are converted from metric measurements.
- COOLANT SYSTEM
- Built-in Work Light
- SPLASH GUARD
- Hand Tools
- 21" Hydraulic Chuck
- Soft Jaw 3 sets
DESCRIPTION PL 60L PL 60LM PL 60XL PL 60XLM
Capacity
Swing over the bed mm 1,030 1,030 1,030 1,030
Swing over the cross slide mm 800 800 800 800
Recom. turning diameter mm 530 530 530 530
Max. turning diameter mm 900 900 900 900
Max. turning length mm 3,200 3,200 5,050 5,050
Bar working diameter mm 139.5 139.5 139.5 139.5
TravelsX axis travel mm 470 470 470 470
Y axis travel mm 3,270 3,270 5,100 5,100
Main Spindle
Max. spindle speed rpm 1,500 1,500 1,500 1,500
Chuck size inch 21" 21" 21" 21"
Spindle nose ASA A2-15 A2-15 A2-15 A2-15
Spindle through hole diameter mm Ø152 Ø152 Ø152 Ø152
Min. spindle indexing angle(C-Axis) deg 0.001 0.001 0.001 0.001
Turret(STD.)
Number of tool stations [option] ea 12(STD) 12(STD) 12(STD) 12(STD)
Shank size for square tool mm □ 32 □ 32 □ 32 □ 32
Shank diameter for boring bar mm Ø80 Ø80 Ø80 Ø80
Turret(MC)
Number of tool stations [option] ea 12(BMT85) 12(BMT85) 12(BMT85) 12(BMT85)
Shank size for square tool mm ㅁ32 ㅁ32 ㅁ32 ㅁ32
Shank diameter for boring bar mm Ø80 Ø80 Ø80 Ø80
Indexing time sec 0.25 0.25 0.25 0.25
Rotary tool spindle speed rpm 3,000 3,000 3,000 3,000
FeedRate
Rapid traverse (X/Z) m/min 12 / 18 12 / 18 12 / 18 12 / 18
Feed per revolution mm/rev 0.0016~500 0.0016~500 0.0016~500 0.0016~500
Motor
X axis feed motor kW 7 7 7 7
Z axis feed motor kW 6 6 6 6
Spindle drive motor(cont./30min) kW 37 / 45 37 / 45 37 / 45 37 / 45
Rotary tool spindle motor(cont./30min) kW 7.5 / 11 7.5 / 11 7.5 / 11 7.5 / 11
Tailstock
Tailstock travel mm 3,270 3,270 5,100 5,100
Quill diameter mm Ø180 Ø180 Ø180 Ø180
Quill bore taper MT MT-6 (BUILT-IN) MT-6 (BUILT-IN) MT-6 (BUILT-IN) MT-6 (BUILT-IN)
Quill travel mm 150 150 150 150
ELECTRIC POWER SUPPLY kVA/V 65(69) 65(69) 65(69) 65(69)
REQUIRED FLOOR SPACE(L×W) mm 7,400×2,760 7,400×2,760 9,400×2,860 9,400×2,860
MACHINE WEIGHT kg 22,000 22,000 26,000 26,000
CONTROLLER Fanuc Oi-TD (21i-TB)
본사 및 공장
NC Specifications / FANUC SeriesItem Specification 0i-TD
Controlled axis
Max. feed axes 4 AXIS
Feed axes X/Z/(Cs)
Max. simultaneosly controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar cordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation ◯
Rigid tapping ◯
Tool functions
Tool number command T4-Digt / T2-Digt T4-Digt
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs 400EA
Setting and display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i ◯
Ⓒ SMEC 2016.04-NO.1 Design and specifications subject to change without notice.
www.esmec.com
SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com