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Planetary gearboxes Economy Series PGE for Servomotors

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Page 1: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

Planetary gearboxes

Economy Series PGE

for Servomotors

Page 2: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

2

Z F - D u o p l a n 2 K

T w o - s p e e d G e a r b o x e s

Z F - T i r a t r o n

H y s t e r e s i s B r a k e s

C u s t o m e r s p e c i f i c

G e a r b o x e s

Z F - E c o l i f t

E l e v a t o r G e a r b o x e s

Z F - S e r v o p l a n P G

S e r v o g e a r b o x e s

S e r v o p l a n W T

R i g h t A n g l e g e a r b o x e s

Page 3: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

Z F - S e r v o p l a n P G ES e r v o g e a r b o x e s E c o n o m y

3

Precision in movement

our company is able to offer you a wide

range of machine drives, brakes and clutches

for applications in mechanical engineering

as well as customer specif ic drive solutions.

Our development and production activities

are focused on servo-assisted drives for

automation technology, two-speed drive

gearboxes for machine tools as well as

customer-specif ic drives, such as for

printing machines, robot applications and

elevator gearboxes.

Our innovative standard products range

from low backlash servogearboxes

(ZF-Servoplan), and robust two-speed

gearboxes (ZF-Duoplan) to hysteresis

clutches and brakes for non-contact web

control (ZF-Tiratron).

Page 4: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

4

I n a d d i t i o n t o r i g h t a n g l e

g e a r b o x e s a n d t h e E c o n o m y

S e r i e s P G E w e a l s o o f f e r

p l a n e a r y g e a r b o x e s w i t h l o w

b a c k l a s h e s p e c i a l l y f o r

a u t m a t i o n a n d p o s i t i o n i n g

p u r p o s e .

The ZF-Servoplan planetary gearbox Economy series has been designed for direct mounting onto servomotors. The availa-

ble wide range of sizes and the use of a modular system allows the application in almost any f ield of automation.

Principle of Operation

The combination of servomotors with ZF-Servoplan planetary gearboxes constitutes a coaxial drive unit. The servomotor

output shaft is connected to the sun gear of the gearbox by using a compression coupling. The sun gear drives three planeta-

ry gears inside the planetary carrier, which rotate inside the internal ring gear.

We feature a compact design with high power density thanks to equal force distribution among three planetary gears and

robust performance due in part to hardened gears.

Servogea rboxes

Page 5: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

5

Page 6: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

P lane ta r y Gea rboxes

6

1. Easy motor mounting with modular adapter flange system.

2. Our input pilot ensures proper gearbox alignment to motor shaft, preventing shortenedbearing life due to improper preloading.

3. High flexibility by using proven input coupling system.

4. Motor shaft / gearbox connection with compression coupling, ensuring a slip free andnon-wearing power transmission.

5. Integrated axial length compensation system absorbing thermal growth of motor shaft.

6. High efficiency and low running noise thanks to high gearing quality, cageless needle bearings in planetary gears andhigh-grade lubricant.

7. High torsional rigidity and acceleration torques permitted due to robust design and optimized gearing geometry.

8. Six available gearbox sizes for output torques from 4 to 300 Nm.

9. Available ratios from i = 3 to 100 ( up to: 1000 on request)

10. Maintenance free with lifetime grease lubrication.

11. For use in any installation position.

Page 7: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

7

12

3

4

5

6

Page 8: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

P lane ta r y Gea rbox , one -s tage

PGE25/1

PGE50/1

PGE100/1

PGE200/1

1314161514

3545454335

85901109080

160250270270160

3942484536

96129135129102

225240300270180

315480480480300

2528322825

7088908670

160180210160160

290375405405290

6 000 5 000 5 000 3 600

3 000 2 6003 0003 000

10 10 1012

4.81.60.4 3410

3 5601 9801 135615

3 1201 630925530

20 00020 00020 00020 000

97% 96%96%96%

12.562.61.3

≤ 70 ≤ 70≤ 70≤ 70

PGE12/1

-44.54.54*-1213.513.512*

-8887*

6 000

3 000

20

230

155

20 000

96%

0.4

≤ 70

Surface protectionInstallation positionOperating temperatureDirection of rotationDegree of protection

Moments of inertia 3)

Nominal outputtorquerelating ton1 = 3000 [rpm]

Emergencystop torque 1)

Max. accelerationtorque 2)

Max. input speed

Nominal input speed

Backlash

Torsional rigidity

Max. axial force

Max. radial force 4)

Lifetime

Efficiency

Weight ca.

Operating noise at�nan = 3000 [rpm]

Lubrication:

T2N [Nm]

T2Not [Nm]

T2B [Nm]

n1Max [rpm]

n1N [rpm]

[arcmin]

Ct [Nm/arcmin]

I1 [kg cm2]

FA [N]

FR [N]

Lh [h]

m [kg]

Lp [dB(A)]

345710 / 9*

3, 4, 5, 710 / 9*

345710 / 9*

345710 / 9*

3, 4, 5, 710 / 9*

I1 [kg cm2]Moments of inertia 3)

3457109*

3457109*

7.504.703.703.002.70

0.0330.0310.030

0.029

0.1280.0860.0740.0640.059

0.670.490.430.370.34

2.591.901.611.411.32

0.0600.0580.057

0.056

0.3670.3240.3140.3040.299

1.621.441.361.301.27

3.662.972.682.482.39

10.607.806.806.105.80

D6 Ø

≤ 9

D6 Ø

≤ 11

D6 Ø

≤ 14

D6 Ø

≤ 24

D6 Ø

≤ 19

D6 Ø

≤ 11

D6 Ø

≤ 14

D6 Ø

≤ 19

D6 Ø

≤ 32

D6 Ø

≤ 24

8

1 ) M a x . 1 0 0 0 t i m e s d u r i n g g e a r b o x l i f e t i m e .

2 ) A t a m a x i m u m o f 1 0 0 0 c y c l e s p e r h o u r .P e r c e n t a g e o f t h e o v e r a l l r u n n i n g t i m e l e s s t h a n 5 % a n d d u r a t i o n o f t h e i m p u l s e u n d e r 0 . 3 s e c .

3 ) d e p e n d e n t o n m o t o r s h a f t d i a m e t e r ( s e e D 6 ) .

4 ) R e s u l t a n t f o r c e m i d d l e o f o u t p u t s h a f t a t o u t p u t s p e e d 1 0 0 r p m .

* f o r P G E 1 2 / 1 i = 9 a l l o t h e r s i = 1 0

P r i n t e d i n b o l d l e t t e r s : S h o r t e r d e l i v e r y t i m e .

S i z e :

T e c h n i c a l D a t a :R e d u c i o nR a t i o i :

Lifetime grease lubrication, closed systemSteel housing, galvanically treated. Aluminum flanges.Any, including variable orientation.- 10° C to + 90 °Csame as inputIP 64

Page 9: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

PGE12/1

PGE25/1

PGE50/1

PGE100/1

PGE200/1

min.max.

min.

DR DM4 DM5 DM6 DM10 DM16t1 10 12.5 16 22 36D1 (h7) 25 40 55 80 110D2 12 17 25 30 50D3 (k6) 10 14 20 25 40D4 M4 M5 M6 M8 M10D5 33 52 70 100 130D6*(F6) 3 6 9 14 19

11 14 19 24 32D7*,D8*,D9* Adaptations available for all common servomotors, dimensions are variable

D10 40 65 85 120 155

L1 95 127.5 161 196 262L2 23 30 40 50 80L3 6 9 9 11 15L5 27 23 28 31 39L6 min. 14 19 24 27 30

max. 26 30.5 41 51 63L7* 3 4 4.5 5.5 6.5L12 1 1 1 1 1L13* 40 65 85 120 155L14 18 25 32 40 70L15 2 2.5 3 3 5L16 3 5 6 8 12L17 11.2 16 22.5 28 43L22* 3.5 5 5.5 6.5 8.5

* D i m e n s i o n s d e p e n d i n go n m o t o r.

P l e a s e u s e p a g e 1 7f o r i n q u i r i e s a n d o r d e r s .

9

D i m e n s i o n s [m m ]:

S i z e :

Page 10: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

P lane ta r y Gea rbox , two -s tage

162025283540 / 49*5070100

12, 15, 16, 20, 25,28, 35, 40 / 49*50, 70, 100

PGE25/2

PGE50/2

PGE100/2

PGE200/2

5 000 5 000 3 6006 000

3 000 3 000 3 0003 000

15 15 151562 3713

3 5601 9801 1356153 1201 63092553020 00020 00020 00020 000

94% 94%94%94%

≤ 70

12, 15, 16, 20, 25,28, 35, 40 / 49*50, 70, 100

0.0330.0310.0310.0310.030

0.030

0.0830.0720.0720.0630.0630.059

0.0590.0590.059

555555*

PGE12/2

6 000

3 000

250.5

15520 000

230

≤ 70

94%

≤ 70 ≤ 70

16202528354049*5070100

16202528354049*5070100

0.0600.0580.0580.0580.057

0.057

0.480.420.420.370.370.34

0.340.340.34

0.3210.3120.3110.3030.3030.299

0.2990.2980.298

1.421.351.351.291.291.26

1.261.261.26

1.891.611.601.411.401.33

1.321.321.32

2.962.682.672.482.472.40

2.392.392.39

3.903.303.203.002.902.70

2.702.702.70

7.006.406.306.106.005.80

5.805.805.80

Nominal outputtorquerelating ton1 = 3000 [rpm]

Lubrication:Surface protectionInstallation positionOperating temperatureDirection of rotationDegree of protection

Emergencystop torque 1)

Max. accelerationtorque 2)

Max. input speed

Nominal input speed

BacklashTorsional rigidityMoments of inertia 3)

Max. axial force.Max. radial force 4)

LifetimeEfficiencyWeight ca.Operating noise at�nan = 3000 [rpm]

T2N [Nm]

T2Not [Nm]

T2B [Nm]

n1Max [rpm]

n1N [rpm]

[arcmin]Ct [Nm/arcmin]I1 [kg cm2]

FA [N]FR [N]Lh [h]

m [kg]Lp [dB(A)]

Moments of inertia 3) I1 [kg cm2]

162025283540 / 49*5070100

3.51.7 8.6 170.5

151515151515*

191921212121211716

101010101010*

162025283540 / 49*5070100

555558555855585035

1001001101001101001109585

270270290270290270290290170

575763636363635142

165165174165174165174150105

300300330300330300330285186

510510510510540510600540390

343440404040403229

989810598105981059070

180180210180210180210175160

405405435405435405435435310

≤ 70 ≤ 70

D6 Ø

≤ 9

D6 Ø

≤ 11

D6 Ø

≤ 11

D6 Ø

≤ 14

D6 Ø

≤ 14

D6 Ø

≤ 19

D6 Ø

≤ 19

D6 Ø

≤ 24

D6 Ø

≤ 24

D6 Ø

≤ 32

10

1 ) M a x . 1 0 0 0 t i m e s d u r i n g g e a r b o x l i f e t i m e .

2 ) A t a m a x i m u m o f 1 0 0 0 c y c l e s p e r h o u r .P e r c e n t a g e o f t h e o v e r a l l r u n n i n g t i m e l e s s t h a n 5 % a n d d u r a t i o n o f t h e i m p u l s e u n d e r 0 . 3 s e c .

3 ) d e p e n d e n t o n m o t o r s h a f t d i a m e t e r ( s e e D 6 ) .

4 ) R e s u l t a n t f o r c e m i d d l e o f o u t p u t s h a f t a t o u t p u t s p e e d 1 0 0 r p m .* f o r P G E 1 2 / 1 i = 4 9 a l l o t h e r s i = 4 0

P r i n t e d i n b o l d l e t t e r s : S h o r t e r d e l i v e r y t i m e .

S i z e :

T e c h n i c a l D a t a :R e d u c i o nR a t i o i :

Lifetime grease lubrication, closed systemSteel housing, galvanically treated. Aluminum flanges.Any, including variable orientation.- 10° C to + 90 °Csame as inputIP 64

Page 11: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

* D i m e n s i o n s d e p e n d i n go n m o t o r.

P l e a s e u s e p a g e 1 7f o r i n q u i r i e s a n d o r d e r s .

PGE12/2

PGE25/2

PGE50/2

PGE100/2

PGE200/2

min.max.

min.

Adaptations available for all common servomotors, dimensions are variable

DR DM4 DM5 DM6 DM10 DM16t1 10 12.5 16 22 36D1 (h7) 25 40 55 80 110D2 12 17 25 30 50 D3 (k6) 10 14 20 25 40D4 M4 M5 M6 M8 M10D5 33 52 70 100 130D6*(F6) 3 6 9 14 19

11 14 19 24 32D7*,D8*,D9*D10 40 65 85 120 155L1 111 151.5 192 232 306L2 23 30 40 50 80L3 6 9 9 11 15L5 27 23 28 31 39

L6 min. 14 18 22 28 30max. 26 30 40 50 60

L7* 3 4 4.5 5.5 6.5L12 1 1 1 1 1L13* 40 65 85 120 155L14 18 25 32 40 70L15 2.5 2.5 4 5 5L16 3 5 6 8 12L17 11.2 16 22.5 28 43L22* 3.5 4.5 5.5 6.5 8.5

11

D i m e n s i o n s [m m ]:

S i z e :

Page 12: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

P lane ta r y Gea rbox , t h ree - s tage (on l y on reques t )

64, 80, 100120140160175200245250343350, 5007007291 000120160, 200250, 350, 5007001 000

120160, 200250, 350, 5007001 000

PGE12/3

PGE25/3

PGE50/3

PGE100/3

PGE200/3

5 000 5 000 3 6006 000

20 20 20305.52.10.6 3812

3 5601 9801 1356153 1201 63092553020 00020 00020 00020 00020 000

90%90% 90%90%90%2010.54.42.20.6

≤ 70≤ 70 ≤ 70≤ 70≤ 70

3 000 3 000 3 0003 000

Lubrication:

Max. axial forceMax. radial force 4)

LifetimeEfficiencyWeight ca.Operating noise at�nan = 3000 [rpm]

FA [N]FR [N]Lh [h]

m [kg]Lp [dB(A)]

Operating temperature

Surface protectionInstallation position

Direction of rotationDegree of protection

Nominal outputtorquerelating ton1 = 3000 [rpm]

Emergencystop torque 1)

Max. input speed

Nominal input speed

BacklashTorsional rigidityMoments of inertia 3)

Max. accelerationtorque 2)

T2N [Nm]

T2Not [Nm]

T2B [Nm]

n1Max [rpm]

n1N [rpm]

[arcmin]Ct [Nm/arcmin]

I1 [kg cm2]

64, 80, 100120140160175200245250343350, 5007007291 000

64, 80, 100120140160175200245250343350, 5007007291 000

5

5

5

5

5

5

21

21

21

21

2119

18

55

55

58

58

5850

35

100

100

100

110

11095

70

170

270

270

290

290290

17015

15

15

15

15

15

63

63

63

63

6357

54

165

165

174

174

174150

105

300

300

300

330

330285

210

450

540

600

600

600540

42010

10

10

10

10

10

40

40

40

40

4038

36

100

100

105

110

11095

70

180

200

200

210

210190

140

310

405

405

435

435435

3106 000

230155

64, 80, 100,140, 175, 245343, 7291201602002503505007001000

0.0300.0300.030

0.0590.0590.0590.0590.0590.0590.0590.059

D6 Ø

≤ 9

D6 Ø

≤ 11

0.340.340.340.340.340.340.340.34

D6 Ø

≤ 14

1.321.321.321.321.321.321.321.32

D6 Ø

≤ 19

2.702.702.702.702.702.702.702.70

D6 Ø

≤ 24

12

1 ) M a x . 1 0 0 0 t i m e s d u r i n g g e a r b o x l i f e t i m e .

2 ) A t a m a x i m u m o f 1 0 0 0 c y c l e s p e r h o u r .P e r c e n t a g e o f t h e o v e r a l l r u n n i n g t i m e l e s s t h a n 5 % a n d d u r a t i o n o f t h e i m p u l s e u n d e r 0 . 3 s e c .

3 ) d e p e n d e n t o n m o t o r s h a f t d i a m e t e r ( s e e D 6 ) .

4 ) R e s u l t a n t f o r c e m i d d l e o f o u t p u t s h a f t a t o u t p u t s p e e d 1 0 0 r p m .

S i z e :

T e c h n i c a l D a t a :R e d u c i o nR a t i o i :

Lifetime grease lubrication, closed systemSteel housing, galvanically treated. Aluminum flanges.Any, including variable orientation.- 10° C to + 90 °Csame as inputIP 64

Page 13: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

13

* D i m e n s i o n s d e p e n d i n go n m o t o r.

P l e a s e u s e p a g e 1 7f o r i n q u i r i e s a n d o r d e r s .

PGE12/3

PGE25/3

PGE50/3

PGE100/3

PGE200/3

min.max.

min.

Adaptations available for all common servomotors, dimensions are variable

DR DM4 DM5 DM6 DM10 DM16t1 10 12.5 16 22 36D1 (h7) 25 40 55 80 110D2 12 17 25 30 50D3 (k6) 10 14 20 25 40D4 M4 M5 M6 M8 M10D5 33 52 70 100 130D6*(F6) 3 6 9 14 19

9 11 14 19 24D7*,D8*,D9*D10 40 65 85 120 155

L1 122 171 213 256 322L2 23 30 40 50 80L3 6 9 9 11 15L5 22 20 26 31 37L6 min. 11 14 18 24 26

max. 22 27 30 41 52 L7* 3 4 4.5 5.5 6.5L12 1 1 1 1 1L13* 40 65 85 120 155L14 18 25 32 40 70L15 2 2.5 3 3 5L16 3 5 6 8 12L17 11.2 16 22.5 28 43L22* 3.5 4.5 5.5 6.5 8.5

D i m e n s i o n s [m m ]:

S i z e :

Page 14: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

20 000

15 000

10 000

5 000

0600 1 000 1 400 1 800 2 200 2 600 3 000

800400

200100

50

20 000

1 60010 000

5 000

0200 300 400 800700600500 900

800400

200100

50

400800

200100 50

20 000

15 000

10 000

5 000

0500 700 900 1 100 1 300 1 500 1 700

800

20 000

15 000

10 000

5 000

01 500 2 500 3 500 4 500 5 500 6 500

400 200100

50

20 000

15 000

10 000

5 000

050 100 150 200 220

1 600 800400

200100

50

L2

FA

x

FR

Pe rm i t ted sha f t l oads

14

F o r c e ( l o a d ) a p p l i c a t i o n

p o i n t s o n g e a r b o x

o u t p u t s h a f t

F A = p e r m i t t e d a x i a l f o r c e

F R = p e r m i t t e d r a d i a l f o r c e

x = d i s t a n c e

The permissible axial or radial

shaft loads are based on nominal

bearing lifetime, see diagrams

below.

The application point of the

resultant forces is at middle of

output shaft. The values for FR do

not take any axial loads into account.

For cases with combined axial and

radial forces, the force values are

reduced.

If the radial force FR acts on the

output shaft outside its centre, the

permissible force values are reduced

(x > –– ) or increased (x< –– ),

respectively.

Degree of protection

The degree of protection is defined

by the designation IP (International

Protection corresponding EN 60529)

and two digits. For our gearboxes

the designation is IP 64.

The f irst digit designates the degree

of protection against contact (screen

protection) and penetration of foreign

bodies.

In this instance, the f irst digit 6 means:

- protection against dust infiltration

(dust-tight)

- complete screen protection.

The second digit designates the degree

of protection against water.

In this instance, the digit 4 means:

- protection against spray water from

all directions.

L22

L22

radial force in centre of shaft (N)

output shaft bearing assembly

serv

ice

life

(h)

PGE 12

n2 = output speed

radial force in centre of shaft (N)

output shaft bearing assembly

serv

ice

life

(h)

PGE 25

n2 = output speed

radial force in centre of shaft (N)

output shaft bearing assembly

serv

ice

life

(h)

PGE 50

n2 = output speed

radial force in centre of shaft (N)

output shaft bearing assembly

serv

ice

life

(h)

PGE 100

n2 = output speed

radial force in centre of shaft (N)

output shaft bearing assembly

serv

ice

life

(h)

PGE 200

n2 = output speed

Bea r ing L i f e t ime i n Re la t i on to Ou tpu t Speed and Rad ia l Fo r ce

n2 n2 n2

n2 n2

Page 15: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

Gearbox Ou tpu t Sha f t

S i z e :

PGE12/112/212/3

PGE25/125/225/3

PGE50/150/250/3

PGE100/1100/2100/3

PGE200/1200/2200/3

Thread DIN 332 M4 M5 M6 M10 M16TA [Nm] 3.4 5.5 9.5 46 190FV [kN] 4.1 6.5 9.5 27 74

The gearbox output shaft is available

in the following designs:

Standard:

Output shaft with key as per DIN 6885 sheet 1 (08.68 issue)

for keyed shaft-hub connections. This type of connection is suitable for

constant direction, where applications, requirements are not as stringent.

This connection type requires additional axial f ixing of the hub.

A centering bore with thread is provided on the face end of the gearbox

output shaft for this purpose (as per DIN 332, sheet 2).

Options: f itted with a half key.

Plain output shaft on special request.

T A = Ti g h t e n i n g t o r q u eF V = P r e t e n s i o n i n g F o r c e

15

Page 16: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

16

Gearbox selection

The quickest and most reliablemethod, to determine the appropriategearbox size for a specif ic application,is a comparison of motor peak torquewith gearbox datas.

Applications are differentiated basedon norm EN 60034-1 as to continuousduty (S1) or intermittent cyclic duty(S4/S5). For intermittent cyclic dutiesthe maximum motor acceleration tor-que is relevant, whereas for continu-ous duties motor nominal torque isused. In case the motor peak torque

Con f igu ra t i on and Se lec t i on

exceeds the permitted gearbox values,a calculation based on the actualapplication specif ic torques is requi-red.

Continuous duty (S1)

T2n ≤ T2N

n1n ≤ n1N

D6min ≤ Dmot≤ D6max

T2b ≤ T2B

n1max ≤ n1Max

D6min ≤ Dmot≤ D6max

Cyclic duty (S4/S5)

ED or EZ as per EN 60034-1

yes

yes

yes

yes

yes

yes

1) For nos. of cycles ≤ 1000 cycles per hour,and percentage of total running time ≤ 5% and duration of impulse less than 0.3 sec.

i from catalogue

T2N from catalogue

T2B from catalogue 1)

T1BMot motor data

T1NMot motor data

n1n motor data

n1N from catalogue

n1max motor data

n1Max from catalogue

yes

no

no

no

no

no

no

no

Nominal motor speed n1N

Motor shaft diameterDMot

Motor nominal torqueT1NMot

Determination of switch-on time (ED)resp. load cycle duration (EZ)

Motor peak acceleration torqueT1BMot

Maximum motor speedn1max

Motor shaft diameter DMot

Gearbox selectioncompleted

ED ≥ 60%or

EZ ≥ 20 min.

Determination of gearboxoutput peak acceleration

torque T2b = T1BMot * i

Select larger gearbox sizeor different ratio

Determination of gearbox output nominal torque

T2n = T1NMot * i

Select largergearbox size or different ratio

Page 17: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

17

Subject to technical change without notice. For studies, please request installation drawings; only the data contained therein is binding. Please refer also to our homepage: www.antriebstechniken.de

Kindly f ill out below questionnaire for speedy processing and send to:

Fax: +49(0)7546-918-457

E-Mail: [email protected]

Quota t i on Reques t :

Motor manufacturer:

Type:

Motor shaft diameter d1 [mm]:

Flange face distance b1 [mm]:

Motor shaft length b2 [mm]:

Pilot diameter z1 [mm]:

Pcd diameter e1 [mm]:

Fixing hole diameter s1 [mm]:

Flange square f [mm]

Motor nominal torque [Nm]:

Motor maximum torque [Nm]:

ZF-Servoplan size: PGE-

ZF-Servoplan ratio [i]:

Keyed output shaft (yes/no):

Ordering type code (see page 17):

Basis of quotation (batch size):

Projected annual volume:

Motor data:

Gearbox data:

Page 18: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

Output shaft

PlainKeyed

FormCode

01

Backlash

Standard

BacklashCode

A

[mm] [mm] [mm][mm]

[mm]

1 2 3 - 4 5 6 7 8 9 - 10 11 12PGE -

Version0

Size

PGE 12

PGE 25

PGE 50

D7

25.025.030.035.030.030.050.022.022.030.030.036.040.040.040.050.050.050.050.050.050.050.060.060.070.070.070.073.180.022.045.073.180.050.050.050.050.050.050.050.060.060.070.070.073.173.150.050.060.070.070.080.095.095.0

D8

32.063.046.065.546.045.070.043.848.045.046.070.763.063.070.060.065.070.070.080.095.0100.075.090.090.090.090.098.5100.048.065.599.0100.060.065.070.070.080.095.0100.075.090.090.090.098.599.095.0100.099.090.090.0100.0115.0130.0

L6min

15.014.014.014.014.015.018.014.014.019.019.019.019.019.019.019.019.019.019.019.019.019.019.019.021.023.019.019.019.019.019.022.029.024.024.024.024.024.024.024.024.024.026.028.024.024.025.025.024.024.024.024.024.024.0

27.026.026.026.026.027.030.026.026.030.530.530.530.530.530.530.530.530.530.530.530.530.530.530.532.534.530.530.530.530.530.533.540.541.041.041.041.041.041.041.041.041.043.045.041.041.042.042.041.041.041.041.041.041.0

L6max

3.03.03.03.03.03.53.52.53.04.04.04.04.04.04.04.04.04.04.04.04.04.04.04.04.05.54.04.04.04.04.04.07.04.54.54.54.54.54.54.54.54.55.55.54.54.55.55.54.54.54.54.54.54.5

L7

4.53.53.53.53.54.57.53.53.55.05.05.05.05.05.05.05.05.05.05.05.05.05.05.07.09.05.05.05.05.05.08.015.05.55.55.55.55.55.55.55.55.57.59.55.55.56.56.55.55.55.55.55.55.5

L22 Flange-Code

AAABACADAEAHAIAJAKAAABACADAEAFAGAHAIAJAKALAMANAOAPAQARASATAUAVAWAXAAABACADAEAFAGAHAIAJAKAMANAOAPARASATAUAVAW

-

Size

PGE 12/1, PGE 12/2, PGE 12/3PGE 25/1, PGE 25/2, PGE 25/3PGE 50/1, PGE 50/2, PGE 50/3PGE 100/1, PGE 100/2, PGE 100/3PGE 200/1, PGE 200/2, PGE 200/3

SizeCode001002005010020

D6

345678910116789101112149101112141516191415161922241922242832

Motor ShaftCode

ABCDEFGHIABCDEFGHABCDEFGHABCDEFABCDE

i

3*457

9** 10*1620252835

40* 49** 50* 70* 100

RatioCode

003004005007009010016020025028035040049050070100

D9

M3M5M4M5M5M3M4 3.5M3M3M4M4M4M5M4M4M5M4M5M5M6M6M5M5M5M5M6M5M6M3M5M6M6M4M5M4M5M5M6M6M5M5M5M5M5M6M6M6M6M5M6M6M8M8

[mm] [mm]

Size

PGE 12

PGE 25

PGE 50

PGE 100

PGE 200

18

Orde r i ng Type Code

* N o t f o r P G E 1 2

* * O n l y f o r P G E 1 2

Page 19: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

Output shaft

PlainKeyed

FormeCode

01

Backlash

Standard

BacklashCode

A

[mm] [mm] [mm][mm] [mm] [mm]

[mm]

1 2 3 - 4 5 6 7 8 9 - 10 11 12PGE -

Version0

Size

PGE 100

PGE 200

D9

M6M6M5M6M5M6M6M8M8M8M8M8M10M6M8M8M6M4

M8M8M8M8M8M8M10M10M6M12M5

D7

50.050.060.060.070.070.080.095.095.0110.0110.0110.0110.080.095.095.095.050.0

95.095.0110.0110.0110.0110.0110.0130.080.0130.070.0

D8

95.0100.075.099.090.090.0100.0115.0130.0130.0130.0145.0165.0100.0115.0115.0115.070.0

115.0130.0130.0145.0145.0145.0165.0165.0100.0215.090.0

L6min

28.028.027.027.027.027.027.027.027.027.038.045.038.045.045.031.027.027.0

30.030.030.030.040.045.030.040.030.030.030.0

52.052.051.051.051.051.051.051.051.051.062.069.062.069.069.055.051.051.0

63.063.063.063.073.078.063.073.063.063.063.0

L6max

6.56.55.55.55.55.55.55.55.55.57.07.07.07.07.07.05.55.5

6.56.56.56.510106.5106.56.56.5

L7

7.57.56.56.56.56.56.56.56.56.517.524.517.524.524.510.56.56.5

8.58.58.58.518.523.58.518.58.58.58.5

L22 Flange-Code

AAABACADAEAFAGAHAIAJAKALAMANAOAPAQAR

AAABACADAEAFAGAHAIAJAK

-

Size

PGE 12/1, PGE 12/2, PGE 12/3PGE 25/1, PGE 25/2, PGE 25/3PGE 50/1, PGE 50/2, PGE 50/3PGE 100/1, PGE 100/2, PGE 100/3PGE 200/1, PGE 200/2, PGE 200/3

SizeCode001002005010020

D6

3456789

10116789

101112149

101112141516191415161922241922242832

Motor ShaftCode

ABCDEFGHIABCDEFGHABCDEFGHABCDEFABCDE

i

3*457

9** 10*1620252835

40* 49** 50* 70* 100

RatioCode

003004005007009010016020025028035040049050070100

Size

PGE 12

PGE 25

PGE 50

PGE 100

PGE 200

Orde r i ng Type Code

* N o t f o r P G E 1 2

* * O n l y f o r P G E 1 2

19

Page 20: Planetary gearboxes Economy Series · PDF filePlanetary Gearboxes 6 1. Easy motor mounting with modular adapter flange system. 2. Our input pilot ensures proper gearbox alignment to

Marzahl Vertrieb GbmH

Ulzburger Straße 528

D-22844 Norderstedt

Telefon: +49(0)40-535-4000

Telefax: +49(0)40-535-40024

e-Mail: [email protected]

Internet: www.antriebstechniken.de

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4172

750

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a & g automation and gears GmbH

Adenauer Str. 1

D-88094 Oberteuringen

Telefon: +49(0)7546-917-847

Mobil: +49(0)1511-734-8098

Telefax: +49(0)7546-918-457

e-Mail: [email protected]

Internet: www.automation-and-gears.de