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Planetary Gearboxes GTSfor Mounting to AC Motors

Project Planning Manual

DOK-GEAR**-GTS********-PR06-EN-P

mannesmannRexroth

engineering

IndramatRexroth

7=78)1��

About this Documentation Projekt Planning Manual


Planetary Gearboxes GTS

for Mounting to AC Motors

Project Planning Manual


• Document Number: 120-1200-B301-06/EN

This documentation assists

• in the selection of a GTS planetary gear box

• in the clarification of technical data

• in the mechanical integration of the gearbox into the maschine

• when organizing order information

Description ReleaseDate

Notes

209-0069-4389-00 1995 1st edition

209-0069-4389-01 02.96 MKD motors added

DOK-GEAR**-GTS********-PRJ2-EN-P 06.97 MHD motors added

DOK-GEAR**-GTS********-PRJ3-EN-P 08.98 Availability changes

DOK-GEAR**-GTS********-PR04-EN-P 01.99 New: S1 mode

DOK-GEAR**-GTS********-PR05-EN-P 03.99 Revision

DOK-GEAR**-GTS********-PR06-EN-P 12.99 Revision

1999 Rexroth Indramat GmbH

Copying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design (DIN34-1).

All rights are reserved with respect to the content of this documentationand the availability of the product.

Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telephone 09352/40-0 • Tx 689421 • Fax 09352/40-4885

http://www.rexroth.com/indramat

Dept. ECM3, ECM5 (WS,SK)

This document has been printed on chlorine-free bleached paper..

Title

Type of Documentation

Document Typecode

Internal File Reference

Purpose of Documentation

Record of Revisions

Copyright

Validity

Published by

Note

Projekt Planning Manual Contents I


Contents

1 Product Introduction 1-1

2 Dimensioning and Selecting 2-1

2.1 Dimensioning ................................................................................................................................. 2-1

2.2 The Selection Process ................................................................................................................... 2-4

3 Technical Data 3-1

3.1 Ambient Conditions ........................................................................................................................ 3-1

3.2 Mechanical Features...................................................................................................................... 3-5

3.3 Possible Combinations of GTS Planetary Gearboxes with AC Motors ......................................... 3-8

4 Planetary Gearbox GTS 060 4-1

4.1 Technical Data ............................................................................................................................... 4-1

4.2 Allowed Shaft Loads ...................................................................................................................... 4-2

4.3 Sizes............................................................................................................................................... 4-3

4.4 Available versions .......................................................................................................................... 4-4


5.1 Technical Data ............................................................................................................................... 5-1


5.3 Sizes............................................................................................................................................... 5-5



6.1 Technical Data ............................................................................................................................... 6-1


6.3 Sizes............................................................................................................................................... 6-5



7.1 Technical Data ............................................................................................................................... 7-1


7.3 Sizes............................................................................................................................................... 7-5

7.4 Available Versions.......................................................................................................................... 7-6


8.1 Technical Data ............................................................................................................................... 8-1


II Contents Projekt Planning Manual


8.3 Sizes............................................................................................................................................... 8-5



9.1 Technical Data ............................................................................................................................... 9-1


9.3 Sizes............................................................................................................................................... 9-4



10.1 Technical Data ............................................................................................................................. 10-2

10.2 Allowed Shaft Loads .................................................................................................................... 10-3

10.3 Sizes............................................................................................................................................. 10-4

10.4 Available versions ........................................................................................................................ 10-5

11 Order Designations 11-1

12 Service Notes 12-1

12.1 Contacting Customer Service ...................................................................................................... 12-1

12.2 Faulty Report................................................................................................................................ 12-2

13 Index 13-1

14 Kundenbetreuungsstellen - Sales & Service Facilities 14-1

Projekt Planning Manual Product Introduction 1-1


1 Product IntroductionPlanetary gearboxes of the GTS series for mounting to AC motors whenused in conjunction with the relevant Rexroth Indramat drive controllerscreate automation systems that can be used over a wide range ofindustries.

They are especially suited for S5 type operations used in gear racks ortoothed belt drives in handling systems that are characterized by highvelocity and accelerations (e.g., loaders and robots).

They are also suited for S1 type operations generally found in printingmachine industries.

GT

S24

0

GT

S21

0

GT

S18

0

GT

S14

0

GT

S10

0

GT

S07

5

GT

S06

0

4

5

7

10

20

50

0

500

1000

1500

2000

2500

3000

3500

max

. gea

rbox

out

put t

orqu

e

Size

Ratio

DGGTS

Fig. 1-1: GTS planetary gearbox torque

GTS planetary gearboxes offer coaxial inputs and outputs. A couplingcomponent connects the output shaft of the AC servo motor to the sunwheel of the planetary gearbox. This sun wheel propels three planetpinions which unroll on a hollow shaft wheel. The planet pinions are setinto a pinion cage which functions as an output. A balanced load sharingis created by distributing the mesh of the teeth over the three planetpinions, making the construction compact as well.

• Maintenance-free operation due to the use of service-life lubrication(see Planetary Gearbox GTS Service Guidelines).

• Can be used unter adverse environmental conditions because of itscompletely closed housing which has a protection category of IP 65.

Applications

Gradations

Functional principle

Operating reliability

1-2 Product Introduction Projekt Planning Manual


• A gear-tooth system with low backlash due to gear wheel pairs.

• High torsional strength because the load is distributed over threeplanet pinions.

• High degree of efficiency due to the planet pinion principle.

• High dynamics due to favorable torque/inertia ratio.

• Compact construction means light weight.

• Pinions and belt pulleys can be directly mounted onto the shaftbecause the bearing assemlby design makes high radial loadspossible.

• The flange design permits drill holes in the flange as per B5 (DIN42959 Sec. 1, ed. 08.77) with dril holes in flange.

• The output elements can be mounted in two different ways:- force-locked shaft-hub connection with a plain output shaft- form-fitting shaft-hub connection with output shaft with keyway.

High level performance

Easy mounting to the machine

Projekt Planning Manual Dimensioning and Selecting 2-1


2 Dimensioning and Selecting

2.1 Dimensioning

Applications in which GTS planetary gearboxes are advantageously usedcan be broken down into the following typical velocity-time diagrams:

• triangular velocity variation with dead time

• operation with constant velocity and dead time

• operation with trapezoidal velocity variation and dead time

• operation at constant velocity without deadtime (S1)

These characteristic velocity-time diagrams primarily determine thelayout.

Triangular Operation with Dead TimeThis operating mode is typical of all feed movements with high dynamicssuch as is generally found in drum feed mechanisms of the tin, paper,synthetics or packaging industries.

DGdrei

time

velocity v

Fig. 2-1 Velocity/time diagram for triangular operations

This operating mode design is primarily dictated by the required maximumM

max and effective torques M

eff.

2-2 Dimensioning and Selecting Projekt Planning Manual


Constant Velocity with Dead TimeThis mode is typical of all feed movements as commonly seen in windingunits, roller drives and dosage devices in machines used in the tin, paper,synthetics or packaging industries.

DGkons

time

velocity vor speed n

Fig. 2-2: Velocity/time diagram for operation at constant velocity

This design is primarily dictated by the required continuous torque MdNand the mean velocity vmittel or mean speed nmittel.

Trapezoidal Operations with Dead Time

This mode is typical for most feed movements. It is common in loadersand handling systems in all types of industries.

DGtrap

time t


Fig. 2-3: Velocity/time diagram for trapezoidal modes

The criteria for this mode are primarily determined by the maximumtorque Mmax in acceleration phases, the rms torque Meff over the entire

cycle time and the mean velocity vmittel.

Projekt Planning Manual Dimensioning and Selecting 2-3


Constant Velocity without Dead Time (S1)

This is characteristic of printing machine drives.

DGkonsGeschw.fh7

time t


Fig. 2-4: Velocity/time diagram for constant velocity

This layout is determined by the required continuous torque MdN and thevelocity v or speed n.

2-4 Dimensioning and Selecting Projekt Planning Manual


2.2 The Selection Process

Drive-determining VariablesSelecting the drive, i.e., the most suitable motor/gearbox combinationoperated by a drive controller, means determining the relevant variablessuch as

• frictional torque

• weight torque

• processing torque

• acceleration torque

• rms torque

• required speed

• ON time

Layout CriteriaThe motor/gearbox combination operated by a drive controller must beable to meet the following demands:

• it must achieve the required speed

• the continuous torque must be greater than the rms torque

• the short-term operating torque must be greater than the sum offrictional, weight and finishing torques

• maximum torque must be greater than the sum of frictional, weightand acceleration torques

• the required ramp-up time must remain within the limits of the relevantdrive

• the ON time of the GTS must be less than 60% of the technical dataspecified for S5 intermittent operation mode

Note: Also, note the following about the gearbox

• the maximum motor torque must be smaller than the maximum gearinput torque

• and the maximum motor speed must be smaller than maximumallowable gear input speed.

Projekt Planning Manual Technical Data 3-1


3 Technical Data

3.1 Ambient Conditions

Maximum Ambient Temperature and Installation Elevation

The performance data specified is achieved under the followingconditions:

Ambient temperature: 0 to +45°

Elevation: 0 to 1000 meters above sea level

Power ratings drop, as can be seen below, under other than thoseconditions. If the ambient temperature is not maintained and installationelevations are higher, then it is necessary to multiply the power ratings bythe two factors.

DGTemp

Load at higherambient temperatures

than 45 °C

Load at installationelevations higher

than 1000 m

load

fact

or f T

load

fact

or f H

ambient temp. in °C install. elev. above sea level1000 2000 3000 4000 5000

0,6

0,8

1

0,6

0,8

1

40 45 50 55 0

Fig. 3-1: Load capacities with higher ambient temperatures and greaterinstallation elevations

3-2 Technical Data Projekt Planning Manual


Protection CategoryAs per DIN VDE 0470 Sec. 1 (ed. 11.92), the AC motor with mountedGTS gearbox is protected by the housing against

• contact with parts carrying voltage or moving parts

• penetration of foreign objects and water.

The protection categories are defined with IP (international protection)and two numbers. The code for AC motors with GTS are

• IP 65 for housing of motor and gearbox

• IP 64 for output shaft of the gearbox

• IP 65 for the power and feedback connections of the motor withcorrect mounting

The first number specifies the degree of protection against contact andpenetration of extrinsic objects. A 6 thus means

• protection against penetration by dust (dust proof)

• complete contact protection.

The second number describes the protection against water. A 5 thusmeans

• protection against a jet of water emitting from a nozzle from alldirections against the machine (housing),

and a 4 means

• protection against water coming from all directions against thehousing.

Gearbox used in areas subject to explosion hazards

Rexroth Indramat assumes neither liability nor guarantee for gearboxesused in areas that are subject to explusion hazards. The manufacturer ofthe installation is responsible for the use in such areas.

The gearboxes supplied by Rexroth Indramat have not been tested tosatisfy standards in such areas. Gearboxes that can be used in areassubject to explosion hazards are not available from Rexroth Indramat.



Housing FinishThe finish is a basic prime coat. An additional coat is possible but may notexceed a max. 40 µm.

The coating is resistant to

• weathering, yellowing and chalking

• and against acids and caustic solutions.

Operating mode S1(Continous operation)

Planetary gearboxes GTS are suited as per DIN VDE 0530 for S1operation.



Operating mode S5(Intermittent mode)

Planetary gearboxes of the GTS type are suited as per DIN VDE 0530 foroperating mode S5 (intermittent mode with decel). ON time may notexceed 60%.

EDT T T

TA B Br

S

=+ +

≤• % %100 60

ED: ON tme in %TA: ramp up in sTB: processing time in sTBr: decel time in sTS: duty cycle in s

The number of cycles must not exceed 1,000 per hour. A cycle is definedas one traversing action consisting of one acceleration and onedeceleration procedure.

DGbetr

time

PV

n

TA TB TBr

Ts

n = speedPV = power lossTA = ramp up timeTB = processing timeTBr = decel timeTs = duty cycle time

chronological power losschronological speed

Fig. 3-2: Operating mode S5 (intermittent mode with electronic braking)

If more than 1,000 cycles per hour are needed, then the following deratingapplies to torque and power data.

DGSPProjLast

1,0

0,5

1000 2000 3000

number of cycles per 1/h

dera

ting

fact

or k

L

4000 5000 6000 7000 80000

Fig. 3-3: Derating with higher number of cycles

Derating with an increasednumber of cycles



3.2 Mechanical Features

Construction, Mounting Orientation

Indramat’s GTS gearboxes are built in B05 form for flange mounting. Asper DIN IEC 34-7 (ed. 12.92) the orientations as illustrated in Fig. 3-4 arepossible.

IM B5

IM V1 IM V3

Allowed mounting orientations as per DIN IEC 34-7

zulEinbau.fh7

Fig. 3-4: Permissible mounting orientations

Note: When mounting the gearbox in the IM V3 orientation itbecomes necessary to prevent liquids collecting at the outputshaft as otherwise these will possibly, over time, penetrate intothe machine.



Lubrication

The amount of oil needed to lubricate the gearbox depends upon themounting orientation. The amount of oil in the gearbox at delivery isadjusted to that orientation which was ordered. It is necessary, therefore,to specify an orientation.

The gearboxes for S5 operations are service-life lubricated with high-quality synthetic oils. Nonetheless, it is recommended to change the allabout every 10,000 operating hours (see document „Planetary gearboxesGTS Service Notes“).

The gearboxes for S1 mode are lubricated for life. Maintenance work isnot necessary.

Output ShaftThe output shaft of the planetary gearbox is available in the followingvariants:

• Plain shaft (standard) for

form-fitting shaft-hub connections.

This achieves excellent smooth running and a backlash-free connectionbetween shaft and hub.

Note: We recommend the use of output shafts with friction-lockedshaft-hub connections.

or

• Output shaft with keyway per DIN 6885, sh. 1, (ed. 08.68) for

form-fitting shaft-hub connections.

This type of connection is suited for less stringent demands and forabsorbing torque from a constant direction. It requires an additional axiallink for the hub. A center bore with winding is situated at the small end ofthe gearbox output shaft for this purpose.

Shaft LoadThe axial and radial shaft loads must be individually checked:

The radial shaft load depends on

• the point of application of force and

• mean speed

This data can be found in the diagrams in the "Technical Data”. Thenominal bearing service life equals about 30,000 operating hours (bearingcalculations based on DIN ISO 281, ed. 12.90).

The axial shaft load is listed in the ”Technical Data”.

Lubrication depends onmounting orientation

Oil changes



Mounting Output Components

The nut for the keyed end used for pre-stressing the gerbox outputbearing may not be used as a limit stop for the output components. Allaxial forces must be conducted directly over the output shaft into thegearbox.

MZanbau

Fig. 3-5: Mounting output components



3.3 Possible Combinations of GTS Planetary Gearboxes withAC Motors

The following table clearly identifies the best combinations of GTSplanetary gearbox and AC motors.

Planetary Motor type

gearbox MAC MKD MHD MDD MKE MHP 2AD ADP ADF

GTS060 2) MKD025 MKE035

MKD041 MHD041 MKE045 MHP041

GTS075 MKD041 MHD041 MKE045 MHP041

MAC063 MDD065

MAC071 MKD071 MHD071 MDD071 MHP071

GTS100 MKD041 MHD041 MKE045 MHP041

MAC063 MDD065



MAC093 MHD093 MDD093 MKE096 MHP093

GTS140 MAC071 MKD071 MHD071 MDD071 MHP071


MAC093 MHD093 MDD093 MKE096 MHP093


MAC115 MDD115 MKE116

GTS180 MAC090 MKD090 MHD090 MDD090 MHP090 2AD100 ADF100

MAC093 MHD093 MDD093 MKE096 MHP093 2AD101

MAC112 MKD112 MHD112 MDD112 MHP112 2AD104 ADP104 ADF104

MAC115 MHD1151) MDD115 MKE116 MHP1151)

GTS210 MAC093 MHD093 MDD093 MHP093 2AD100 ADF100

MAC112 MKD112 MHD112 MDD112 MHP112 2AD101

MAC115 MHD115 MDD115 MKE116 MHP115 2AD104 ADP104 ADF104

2AD132 ADP134 ADF132

2AD134 ADF134

GTS240 2) MAC115 MHD115 MDD115 MHP115 2AD100 ADF100

2AD101


2AD132 ADF132


2AD1601)

2AD1641) ADP164

1) Only single-stage gearboxes

2) Not for S1 continuous operation mode (C version).

Fig. 3-6: Possible gearbox/motor combinations with GTS gearboxes

Note: The AC servo motors must be equipped with a plain outputshaft for mounting the GTS planetary gearboxes.

Projekt Planning Manual Planetary Gearbox GTS 060 4-1


4 Planetary Gearbox GTS 060

4.1 Technical Data

Designation Symbol Unit GTS 060-MIV

single-stage two-stage

Ratio i - 4 5 7 10 20 50

max. input speed nin,max min-1 6000 6000 6000 6000 6000 6000

max.

input torque 1) Min,max Nm 10.3 8.2 5.9 3.3 2.1 0.8

max. output speed nout,max min-1 1500 1200 857 600 300 120

max. output torque 1) Mout,max Nm 40 40 40 32 40 40

max. output power Pout,max kW 6.28 5.03 3.59 2.01 1.26 0.50

nominal input speed nin,nominal min-1 3300 3300 4000 4000 4400 4800

nominal output torque Mout,nominal Nm 25 25 25 15 25 25

Inertia 2)

when mounted to motors:

025 / 035J kgcm2 0.12 0.12 0.11 0.10 0.13 0.10

Inertia 2)


041 / 045J kgcm2 0.17 0.17 0.16 0.15 0.18 0.15

1) max. 1000 cycles/hoursour

2) moment of inertia of gearbox as relates to input side

Fig. 4-1: Ratio dependent data GTS 060

Designation Symbol Unit GTS 060


Efficiency η % 97 94

Backlash 1) ∆ arcmin ≤ 6 (≤ 4)2) ≤ 8 (≤ 6)2)

Torsional stiffness 3) D Nm/rad 10300

Service life L10h h >30000

Lubricant - - synthetic oil with viscosity of VG 220

allowable ambienttemperature

TUm °C 0...45

Allowed gearboxhousing temperature inthe MIV version

TG °C -10...+90

Noise level Lp dB (A) ≤ 68 4)

Protection category - - IP 65 5)

Weight m kg 1.5 1.8

Mechanicallycombinable withmotor size

025 / 035 / 041 / 045

1) references gear output side at ±2% nominal output torque or gear and fixed gear input side

2) bracket values apply to limited gear backlash

3) Torsional stiffness of gear or gear output side with fixed gear output side

4) at gear input speed of 3000 min-1

5) output shaft leadthrough excepted which is IP 64

Fig. 4-2: General data GTS 060

Ratio dependent data (only forS5 intermittent operation mode

possible)

General data

4-2 Planetary Gearbox GTS 060 Projekt Planning Manual


4.2 Allowed Shaft Loads

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

0 5 10 15 20 25 30x in mm

FR

in N1000

1100

1200

FA

in N

900

800

700

600

500

400

300

200

1,20

1,00

0,80

0,6010 20 30 40 50 60 70

r in mm

corr

. fac

tor

MZWell60

FA

FR

x

r

Load:nout = mean output speed (mean value determined with cycle)FA = allowed axial force

FR = allowed radial force

r = distance of axis force to shaft center

x = distance of radial force to shaft nut

Axial forced allowed in terms of distance x and mean speed nout:

FRFR,erf

3,33

100 min-1

200 min-1

300 min-1

500 min-1

1000 min-1

L10h = 30 000 •

nout

nout

FAFA,erf

3,33

or L10h = 30 000 •

calculation base : 30 000 oper. hrs. as nominal bearing service life L10h ; max. distance of axial force to shaft center r - 48 mm

load limit of output shaft with keywayload limit for plain output shaft

Corrective factor for greater distances of axial force to shaft center

In the event of the above, multiply the axial force FA determined above and radial force FR with the following factor:

For shaft loads that exceed diagram values, nominal bearing service lifecan be calculated as follows:

Limits may not be exceeded.

Higher loads:

Fig. 4-3: Allowed Shaft Loads GTS 060



4.3 Sizes

ø 6

0 g6

ø 3

0

ø16

k6

025035041045

81818181

101101101101

62

5,5

"B"

6

28

2

20

center drill hole perDIN 332, shl. 2, form DRM5 - 12,5

Dim. "A"see size sheet

68Motor

MBGTS60

252 5 h9

18Ø

58,

5

type plate

1

Mounting opening to connect motor and gearbox.After mounting, these openings are closed with a plastic plug thatis flush with the housing.

Oil tapping screws 1 x DIN 906-M6

2

3

3

1

2

3

dim. "B"single

flanged motorsize

dim. "B"two• Concentricity of shaft end,

coaxility and excentricity of conn. flange as per DIN 42955, tolerance class R

• Option: output shaft with keyway

Fig. 4-4: Sizes GTS 060



4.4 Available versions

1. Product group1.1 GTS. . . . . . . . . . . = GTS

2. Size2.1 60 . . . . . . . . . . . . . . . . . = 060

3. Mounting orientation3.1 B5 . . . . . . . . . . . . . . . . . . . . . . . . . = MO3.2 V1 or V3 . . . . . . . . . . . . . . . . . . . . = VO

4. Number of stages4.1 single stage. . . . . . . . . . . . . . . . . . . . . . .= 14.2 two stage . . . . . . . . . . . . . . . . . . . . . . . . = 2

5. Transmission ratio5.1 single stage: 4 5 7 10 e.g., 4 . . . . . . = 0045.2 two stage: 20 50 e.g., 20 . . . . . = 020

6. Driven shaft6.1 with key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A6.2 plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = B6.3 with key, restricted gear reversal. . . . . . . . . . . . . . . . = C6.4 plain, restricted gear reversal. . . . . . . . . . . . . . . . . . . = D

7. Designation of mounted motorMotor

sizeProductgroup

025 035 041 045

7.1 MHD - - 03 -7.2 MHP - - 03 -7.3 MKD 02 - 03 -7.4 MKE - 13 - 14

Illustration example: Planety gearbox

1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305 1 2 3 4 6 7 8 9

405

Example:

Abbrev.Column

G T S 0 6 0 - M O 1 - 0 0 4 A 0 2

Planetary MotorTlgts060.fh7

Fig. 4-5: Available versions of planetary Gearbox GTS 060 in terms of type codes




5.1 Technical Data

Designation Symbol Unit GTS 075-M/V


Ratio i - 4 5 7 10 20 50


max.



max.

output torque 1) Mout,max Nm 100 100 100 80 100 100

max. output power Pout,max kW 15.7 12.5 9 5 3.1 1.26

nominal input speed nin,nom. min-1 2900 2900 3100 3100 3500 3800

nominal output torque Mout,nom. Nm 70 70 70 45 70 70

Inertia 2)


041 / 045 / 063 / 065J kgcm2 0.57 0.49 0.43 0.40 0.52 0.39

Inertia 2)


071J kgcm2 0.63 0.55 0.49 0.46 0.58 0.45

1) with max. 1000 cycles/hours



Ratio dependent data for S5intermittent operation mode



Designation Symbol Unit GTS 075-C


Ratio i - 3 4 5 7 10 20


Nominalinput torque Min,nom. Nm 8.2 9 7,6 5,6 2,5 2,0

nominal output speed nout,nom. min-1 1500 1125 900 642 450 225

nominaloutput torque Mout,nom. Nm 24 35 37 38 24 37

nominal output power Pout,nom. kW 3.8 4.1 3.5 2.5 1.1 0.9

max. input speed 1) nin,max min-1 6000 6000 6000 6000 6000 6000

max. input torque 1) Min,max Nm 13 14 12.2 8.7 3.9 3.1

Inertia 2) J kgcm2 0.82 0.63 0.55 0.49 0.46 0.58

1) for max. 1 s





Efficiency η % ≥ 97 ≥ 94

Backlash 1) ∆ arcmin ≤ 6 (≤ 4)2) ≤ 8 (≤ 6)2)



Lubricant - - synthetic oil with viscosity of VG 220 or greases


TUm °C 0...45

permissible gearhousing temperaturewith MIV-Versionwith S1 mode

TG °C

-10...+90-10...+110



Weight m kg 2.8 3.1


041 / 045 / 063 / 065 / 071/


2) bracket values apply to limited gear backlash, not available in C version (S1 mode)



5) output shaft leadthrough excepted which is IP 64.


Ratio dependent data forContinous operation S1

General data




0 5 10 15 20 25 30x in mm

FR

in N

FA

in N

1,20

1,00

0,80

0,6010 20 30 40 50 60 70

r in mm

corr

ectiv

e fa

ctor

35 40

4000

3500

3000

2500

2000

1500

1000

1600

1400

1200

1000

800

600

400

80 90MZWell75

nout = mean output speed (arithmetic average)

FA = allowed axial force


r = distance of axial force to shaft center


Lastverhältnisse:

Allowed shaft load as dependent on distance x and average speed nout:

FA

FR

x

r

Calculation basis : 30 000 operating hours as nominal bearing service life L10h ; max. distance of axial force to shaft center - 33 mm

limit load for output shaft with keywaylimit load for plain output shaft

FRFR,erf

3,33

100 min-1

200 min-1

300 min-1

500 min-1

1000 min-1

L10h = 30 000 •

nout

nout

FAFA,erf

3,33

or L10h = 30 000 •

Corrective factor with greater distances of axial force to shaft center

Given greater distances of axial force to shaft center multiple above axial force FA and radial force FR with the following factor:

For greater shaft loads determine nominal service life as follows:

Do not exceed limit loads.

Greater loads:




5.3 Sizesø

70

g6

ø 3

8

ø 2

2 k6

041045063065071

100100100100100

126,5126,5126,5126,5126,5

Dim. "B"single

Flanged motorsize

Dim. "B"two

76

6,6

"B"

7

36

2

20

center drill hole perDIN 332, sh. 2, form DRM8 - 19

Dim."A"see motor sizing

• Concentricity of shaft end, coaxiality and excentricty of connecting flange as per DIN 42955, tolerance class R

85Motor

MBGTS75

322 6 h9

24,5

• Option: Output shaft with keyway

Ø 7

4

type plate

1

Mounting opening to connector and gearbox. After mounting,openings are sealed with plastic plug and are flush with housing.

Oil tapping screw 1 x DIN 906-M6 with GTS075-M/V (GTS075-C w/o)

2

3

1

2

3

3





Note:Transmission ratio "003" not available with operating mode "S5 cycle mode"Transmission ratio "050" not available with operating mode "S1 continuous duty"Driven shaft "C" and "D" not available with operating mode "S1 continuous duty"

Permissible combinations

mounting possible transmissions restrictedorientation and single stage two stage gear reversaloperating mode

CO 3, 4, 5, 7, 10 20 No

MO 4, 5, 7, 10 20, 50 Yes

VO 4, 5, 7, 10 20, 50 Yes

1

2

Planetary Motor


2. Size2.1 075 . . . . . . . . . . . . . . . . = 075

3. Mounting orientation and operating mode3.1 S1 continuous duty3.1.1 B5 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.1.2 V1 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.1.3 V3 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.2 S5 cycle mode3.2.1 B5 . . . . . . . . . . . . . . . . . . . . . . . . . = MO3.2.2 V1 or V3 . . . . . . . . . . . . . . . . . . . . = VO


5. Transmission ratio5.1 single stage: 3 4 5 7 10 e.g., 7 . . . . . . = 0075.2 two stage: 20 50 e.g., 50 . . . . . = 050

6. Driven shaft6.1 with key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A6.2 plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = B6.3 with key, restricted gear reversal. . . . . . . . . . . . . . . . = C6.4 plain, restricted gear reversal. . . . . . . . . . . . . . . . . . .= D


sizeProductgroup

041 045 063 065 071

7.1 MAC - - 04 - 057.2 MDD - - - 04 057.3 MHD 03 - - - 057.4 MHP 03 - - - 057.5 MKD 03 - - - 057.6 MKE - 14 - - -

1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305 1 2 3 4 6 7 8 9

405

Example:

Abbrev.Column

G T S 0 7 5 - M O 1 - 0 0 7 A 0 4

1

22

Illustration example: Planetary gearbox

Tlgts.fh7

Fig. 5-6: Available versions of planetary gearbox GTS 075 in terms of type codes




6.1 Technical Data



Ratio i - 4 5 7 10 20 50


max.input torque 1) Min,max Nm 64.4 51.5 36.8 20.6 13.3 5.3


max.output torque 1) Mout,max Nm 250 250 250 250 250 250




Inertia 2)

when mounted to motor size:

041 / 045 / 063 / 065J kgcm2 1.9 1.6 1.3 1.2 1.7 1.1

Inertia 2)


071J kgcm2 2.0 1.7 1.4 1.3 1.8 1.2

Inertia 2)


090 / 093 / 096J kgcm2 2.7 2.4 2.1 2 2.5 1.9









Ratio i - 3 4 5 7 10 20


Nominalinput torque Min,nom. Nm 20.6 22.4 19.4 14.1 5.9 4.8





max. input torque 1) Min,max Nm 31 35 30.2 22.3 9.9 7.6

Inertia 2) J kgcm2 5.3 4.6 4.3 4.0 3.9 4.4

1) for max. 1 s






Backlash 1) ∆ arcmin ≤ 4 (≤ 2)2) ≤ 6 (≤ 4)2)





TUm °C 0...45

permissible gearhousing temperatureMIV-VersionC-Version

TG °C

-10...+ 90-10...+ 110



Weight m kg 6.2 7.1


041 / 045 / 063 / 065 / 071 / 090 / 093 / 096








General data




0 5 10 15 20 25 30x in mm

FR

in N

FA

in N

1,20

1,00

0,80

0,60

r in mm

corr

. fac

tor

35 40

6000

5500

5000

4500

4000

3500

3000

2500

2000

1500

100045 50 55 60

2400

2200

2000

1800

1600

1400

1200

1000

800

600

400

20 30 40 50 60 70 80 90 100 110 120MZWell100

nout = mean output speed (mean value determined with cycle)FA = allowed axial force




Load:


FA

FR

x

r



FRFR,erf

3,33

100 min-1

200 min-1

300 min-1

500 min-1

1000 min-1

L10h = 30 000 •

nout

nout

FAFA,erf

3,33

or L10h = 30 000 •





Higher loads:




6.3 Sizesø

90

g6

ø 5

5

ø 3

2 k6

041045063065071090093096

114114114114114114114114

146,5146,5146,5146,5146,5146,5146,5146,5

dim. "B"single

flanged motorsize

dim. "B"two

101

9

"B"

10

58

2

30

center drill holeper DIN 332,sh. 2, Form DRM12 - 28


• Concentricity of shaft end, coaxility and excentricity of conn. flange as per DIN 42955, tolerance class R

120Motor

MBGTS100

504 10 h9

35


5,5

ø 9

9

type plates

1

Mounting opening for connecting motor and gearbox.After mounting, these openings are sealed with plastic plugs thatare flush with the housing.

Oil tapping screws 3 x DIN 906-M12x1,5 in GTS100-M/V (GTS100-C w/o)

3

1

2

3

4

Oil tapping screws 1 x DIN 906-M8x1

2

4

4





Note:Transmission ratio "003" not available with operating mode "S5 cycle mode"Transmission ratio "050" not available with operating mode "S1 continuous duty"Driven shaft "C" and "D" not available with operating mode "S1 continuous duty"only for motors with liquid coolingonly for motors without liquid cooling



CO 3, 4, 5, 7, 10 20 NoMO 4, 5, 7, 10 20, 50 YesVO 4, 5, 7, 10 20, 50 Yes

3 3

4 4


2. Size2.1 100 . . . . . . . . . . . . . . . . = 100






sizeProductgroup

041 045 063 065 071 090 093 096

7.1 MAC - - 04 - 05 06 06 -7.2 MDD - - - 04 05 06 06 -

07 077.3 MHD 03 - - - 05 06 16 -7.4 MHP 03 - - - 05 06 16 -7.5 MKD 03 - - - 05 06 - -7.6 MKE - 14 - - - - - 06

1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305 1 2 3 4 6 7 8 9

405

Example:

Abbrev.Column

G T S 1 0 0 - M O 1 - 0 0 7 A 0 6

1

234

Planetary Motor

1

22


Tlgts100.fh7





7.1 Technical Data



Ratio i - 4 5 7 10 20 50


max.



max.





Inertia 2)

when mounted to motor size

071J kgcm2 5.0 4.1 3.3 2.8 4.4 2.7

Inertia 2)


090 / 093 / 096J kgcm2 5.7 4.8 4.0 3.5 5.1 3.4

Inertia 2)


112 / 115 / 116J kgcm2 8.4 7.5 6.7 6.2 7.8 6.1









Ratio i - 3 4 5 7 10 20


nominalinput torque Min,nom. Nm 39.5 45.6 37.7 27.7 11.2 9.6


nominaloutput torque Mout,nom. Nm 18.1 175 185 190 110 185



max. input torque 1) Min,max Nm 61.8 53.6 59.2 43.7 17.6 15.1

Inertia 2) J kgcm2 13.8 10.0 9.3 8.3 7.8 9.4

1) for max. 1 s






Backlash 1) ∆ arcmin ≤ 4 (≤ 2)2) ≤ 6 (≤ 4)2)





TUm °C 0...45

permissible gearhousing temperaturewith MIV-Versionwith C-Version

TG °C

-10...+90-10...+110



Weight m kg 11.5 14.5


071 / 090 / 093 / 096 / 112 / 115 / 116





5) Output shaft leadthrough excepted which is IP 64



General data




0 10 20 30x in mm

FR

in N

FA

in N

1,20

1,00

0,80

0,6040 50 60 70

r in mm

corr

. fac

tor

40

9500

8500

7500

6500

5500

4500

3500

2500

1500

80 90

50 60

100 110 120

70 80

3800

3400

3000

2600

2200

1800

1400

1000

600

130 140 150

MZWell140

Load:

FA

FR

x

r






FRFR,erf

3,33

100 min-1

200 min-1

300 min-1

500 min-1

1000 min-1

nout

nout

FAFA,erf

3,33



L10h = 30 000 • or L10h = 30 000 •





Higher loads:

Fig. 7-4: Allowed Shaft Loads GTS140



7.3 Sizesø

130

g6

ø 7

0

ø 4

0 k6

141

11

"B"

12

82

3

30

165Motor

MBGTS140

071090093096112115116

144,5144,5144,5144,5144,5144,5144,5

184,5184,5184,5184,5184,5184,5148,5

705 12 h9

43

3

1 x M8 x 1

ø 1

24

1

3

1

2

3

4

4

2

4

dim. "B"single

flanged motorsize

dim. "B"two

center drill holeper DIN 332,sh. 2, Form DRM12 - 28




type plates







7.4 Available Versions


2. Size2.1 140 . . . . . . . . . . . . . . . . = 140





7. Designation of mounted motor

Motorsize

Productgroup

071 090 093 096 112 115 116

7.1 MAC 05 06 06 - 09 09 -7.2 MDD 05 06 06 - 08 09 -

07 07 097.3 MHD 05 06 16 - 09 - -7.4 MHP 05 06 16 - 09 - -7.5 MKD 05 06 - - 09 - -7.6 MKE - - - 06 - - 09

3 3

34 4

4

1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305 1 2 3 4 6 7 8 9

405

Example:

Abbrev.Column

G T S 1 4 0 - M O 1 - 0 0 7 A 0 6

2

1

2

Note:Transmission ratio “003” not available with operating mode “S5 cycle mode”Transmission ratio “050” not available with operating mode “S1 continuous duty”Driven shaft “C” and “D” not available with operating mode “S1 continuous duty”only for motors with liquid coolingonly for motors without liquid cooling



CO 3, 4, 5, 7, 10 20 No

MO 4, 5, 7, 10 20, 50 Yes

VO 4, 5, 7, 10 20, 50 Yes

1

234


Tlgts140.fh7

Planetary gearbox Motor





8.1 Technical Data



Ratio i - 4 5 7 10 20 50


max.

input torque 1) Min,max Nm 283.5 226.8 162 90.7 58.5 23.4


max.


max. output power Pout,max kW 100.8 80.6 57.6 32.3 23 9.2



Inertia 2)

when mounted to motor size:090 / 093 / 096 / 100 / 101 /104 / 112 / 115 / 116

J kgcm2 30.6 24.9 20 17.4 8.2 6.2








single-stagetwo-

stage

Ratio i - 3 4 5 7 10 20


Nominalinput torque Min,nom. Nm 53.3 58.7 50 36.4 28.1 12.8



nominal output power Pout,nom. kW 21,6 27.1 23 16.8 13 5.8


max. input torque 1) Min,max Nm 86 94.4 79.6 59 44.9 20.3

Inertia 2) J kgcm2 49.3 36.2 30.5 25.6 23.0 9.8

1) for max. 1 s






Backlash 1) ∆ arcmin ≤ 4 (≤ 2)2) ≤ 6 (≤ 4)2)





TUm °C 0...45

permissible gearhousing temperaturewith MIV-Versionwith C-Version

TG °C

-10...+ 90-10...+ 110



Weight m kg 11.5 14.5


090 / 093 / 096 / 100 / 101 / 104 / 112 / 115 / 116








General data




0 10 20 30x in mm

FR

in N

FA

in N

1,20

1,00

0,80

0,6060 70

r in mm

40

13000

12000

11000

10000

9000

8000

7000

6000

5000

4000

3000

2000

80 90

50 60

100 110 120

70 80

130 140 150

5200

4800

4400

4000

3600

3200

2800

2400

2000

1600

1200

800

160 170 180

corr

. fac

tor

MZWell180

FA

FR

x

r

Load:






FRFR,erf

3,33

100 min-1

200 min-1

300 min-1

500 min-1

1000 min-1

L10h = 30 000 •

nout

nout

FAFA,erf

3,33

or L10h = 30 000 •







Higher loads:




8.3 Sizesø

160

g6

ø 9

0

ø 5

5 k6

182

13

"B"

15

82

3

30

215Motor

MBGTS180

090093096

100/101/104112115116

185185185185185185185

203,5203,5203,5203,5203,5203,5203,5

706 16 h9

59

3

ø 1

80

13

1

2

3

4

4

2

4

dim. "B"single

flanged motorsize

dim. "B"two

center drill holeper DIN 332,sh. 2, Form DRM 20-42




type plates








1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305 1 2 3 4 6 7 8 9

405

Example:

Abbrev.Column

G T S 1 8 0 - M O 1 - 0 0 7 A 0 9

1

22

3

34

4

3

4

4

3

5

5

Note:Transmission ratio "003" not available with operating mode "S5 cycle mode"Transmission ratio "050" not available with operating mode "S1 continuous duty"Driven shaft "C" and "D" not available with operating mode "S1 continuous duty"only for motors with liquid coolingonly for motors without liquid coolingonly available with single stage gearbox



CO 3, 4, 5, 7, 10 20 No

MO 4, 5, 7, 10 20, 50 Yes

V1 4, 5, 7, 10 20, 50 Yes

V3 4, 5, 7, 10 20, 50 Yes

1

2345


Planetary Motor

Tlgts180.fh7

3 3

1. Product group1.1 GTS . . . . . . . . . . = GTS

2. Size2.1 180 . . . . . . . . . . . . . . . . . = 180

3. Mounting orientation and operating mode3.1 S1 continuous duty3.1.1 B5 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.1.2 V1 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.1.3 V3 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.2 S5 cycle mode3.2.1 B5 . . . . . . . . . . . . . . . . . . . . . . . . . = MO3.2.2 V1 . . . . . . . . . . . . . . . . . . . . . . . . . = V13.2.3 V3 . . . . . . . . . . . . . . . . . . . . . . . . . = V3



6. Driven shaft6.1 with key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A6.2 plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = B6.3 with key, restricted gear reversal. . . . . . . . . . . . . . . . = C6.4 plain, restricted gear reversal. . . . . . . . . . . . . . . . . . .= D


sizeProductgroup

090 093 096 100 101 104 112 115 116

7.1 2AD - - - 09 09 09 - - -7.2 ADF - - - 08 - 08 - - -7.3 ADP - - - - - 09 - - -7.4 MAC 06 06 - - - - 09 09 -7.5 MDD 06 06 - - 08 08 -

07 07 - - - - 09 09 -7.6 MHD 06 16 - - - - 09 19 -7.7 MHP 06 16 - - - - 09 19 -7.8 MKD 06 - - - - - 09 - -7.9 MKE - - 06 - - - - - 09

Fig. 8-6: Available versions of planetary gearbox GTS 180 using type codes




9.1 Technical Data



Ratio i - 4 5 7 10 20 50


max.

input torque 1) Min,max Nm 490 392 280 157 101 40


max.


max. output power Pout,max kW 124 99 71 40 35 14



Inertia 2) J kgcm2 76 64 53 47 40 28






Ratio i - 3 4 5 7 10 20

nominal input speed nin,Nom. min-1 3000 4000 4500 4500 4500 4500

Nominalinput torque Min,Nom. Nm 89 99.5 85.7 62.7 50 21.4

max. output speed nout,nom. min-1 1000 1000 900 642 450 225


nominal output power Pout,nom. kW 27,2 40.8 39.6 30 22.6 9.9


max. input torque 1) Min,max Nm 137 163.3 134.7 99.1 76.5 33.7

Inertia 2) J kgcm2 106,3 76 64 53 47 40

1) for max. 1 s



Ratio dependent data







Backlash 1) ∆ arcmin ≤ 4 (≤ 2)2) ≤ 6 (≤ 4)2)





TUm °C 0...45

permissible gearhousing temperaturewith MIV versionwith C version

TG °C

-10...+90-10...+110



Weight m kg 45 51


093 / 100 / 101 / 104 / 112 / 115 / 116 / 132 / 134







General data




0 10 20 30x in mm

FR

in N

FA

in N

1,20

1,00

0,80

0,60

r in mm

40

24000

22000

20000

18000

16000

14000

12000

10000

8000

6000

4000

80 90

50 60

100 110 120

70 80

130 140 150

9600

8800

8000

7200

6400

5600

4800

4000

3200

2400

1600

160 170 180

90 100 110 120 130

190 200

corr

. fac

tor

MZWell210

FA

FR

x

r

Load:






300 min-1500 min-1

1000 min-1

FRFR,erf

3,33

L10h = 30 000 •

nout

nout

FAFA,erf

3,33

or L10h = 30 000 •

100 min-1

200 min-1







Higher loads:

Fig. 9-4: Allowed Shaft Loads



9.3 Sizes

ø 1

80 g

6

ø 1

20

ø 7

5 k6

093100/101/104

112115116

207

"B"

17

105

3

Motor

MBGTS210

254

38

212

17

250

907 20 h9

79,5

5,5

dim. "B"single

flanged motorsize

dim. "B"two

center drill hole

per DIN 332,

sh. 2, Form DR

M20-42

Dim. "A" or "L"see size sheet



Oil tapping screws GTS210-M/V(GTS210-C w/o)

132/134 237 284

Fig. 9-5: Sizes GTS210




Planetary Motor


Tlgts210.fh7

1

234

Note:Transmission ratio "003" not available with operating mode "S5 cycle mode"Transmission ratio "050" not available with operating mode "S1 continuous duty"Driven shaft "C" and "D" not available with operating mode "S1 continuous duty"only for motors with liquid coolingonly for motors without liquid cooling



CO 3, 4, 5, 7, 10 20 No

MO 4, 5, 7, 10 20, 50 Yes

V1 4, 5, 7, 10 20, 50 Yes

V3 4, 5, 7, 10 20, 50 Yes

1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305 1 2 3 4 6 7 8 9

405

Example:

Abbrev.Column

G T S 2 1 0 - M O 1 - 0 0 7 B 0 8

1

22

4 4

3 3

3

4


2. Size2.1 210 . . . . . . . . . . . . . . . . = 210

3. Mounting orientation and operating mode3.1 S1 continuous duty3.1.1 B5 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.1.2 V1 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.1.3 V3 . . . . . . . . . . . . . . . . . . . . . . . . . = CO3.2 S5 cycle mode3.2.1 B5 . . . . . . . . . . . . . . . . . . . . . . . . . = MO3.2.2 V1 . . . . . . . . . . . . . . . . . . . . . . . . . = V13.2.3 V3 . . . . . . . . . . . . . . . . . . . . . . . . . = V3





sizeProductgroup

093 100 101 104 112 115 116 132 134

7.1 2AD - 09 09 09 - - - 11 117.2 ADF - 08 - 08 - - - 11 117.3 ADP - - - 09 - - - - 117.4 MAC 06 - - - 09 09 - - -7.5 MDD 06 - - - 08 08 - - -

07 09 097.6 MHD 16 - - - 09 19 - - -7.7 MHP 16 - - - 09 19 - - -7.8 MKD - - - - 09 - - - -7.9 MKE - - - - - - 09 - -

3 3





10.1 Technical Data

Designation Symbol Unit GTS 240-MIV


Ratio i - 4 5 7 10 20 50


max.

input torque 1) Min,max Nm 876 701 501 280 180 72


max.


max. output power Pout,max kW 196 157 112 63 39 16



Inertia 2) J kgcm2 146 120 96 83 49 35







Backlash 1) ∆ arcmin ≤ 4 (≤ 2)2) ≤ 6 (≤ 4)2)



Lubricant - - synthetic oil with viscosity of VG 220


TUm °C 0...45

permissible gearhousing temperaturewith MIV version

TG °C-10...+90



Weight m kg 73 76


100 / 101 / 104 / 115 / 132 / 134 / 160 / 164


2) bracket values apply to limited gear backlash





Ratio dependent data (only forS5 operating mode possible)

General data




0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150x in mm

FR

in N

FA

in N

1,20

1,00

0,80

0,60

r in mm

30000

25000

20000

15000

10000

5000

0

100 110 120 130 140 150

12000

10000

8000

6000

4000

2000

0

160 170 180 190 200 210 220

corr

. fac

tor

MZWell240

FA

FR

x

r

Load:






FRFR,erf

3,33

100 min-1

200 min-1

300 min-1

500 min-1

1000 min-1

L10h = 30 000 •

nout

nout

FAFA,erf

3,33

or L10h = 30 000 •







Higher loads:

Fig. 10-3: Allowable shaft load GTS 240



10.3 Sizesø

200

g6

ø 1

30

ø 8

5 k6

115100/101/104

266266

"B"

20

130

3

Motor

MBGTS240

284284

40

242

17

290

1256 22 h9

90

5,5

dim. "B"single

flanged motorsize

dim. "B"two

center drill hole

per DIN 332,

sh. 2, Form DR

M20-42

Dim. "A" or "L"see size sheet



Oil tapping screws

132/134160/164

266266

314314





3

1

2

3

3

123

1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305 1 2 3 4 6 7 8 9

405

Example:

Abbrev.Column

G T S 2 4 0 - M O 1 - 0 0 7 A 0 9

Planetary Motor

Tlgts240.fh7

1 1

1. Product group1.1 GTS . . . . . . . . . . = GTS

2. Size2.1 240 . . . . . . . . . . . . . . . . . = 240

3. Mounting orientation3.1 B5 . . . . . . . . . . . . . . . . . . . . . . . . . = MO3.2 V1 . . . . . . . . . . . . . . . . . . . . . . . . . = V13.3 V3 . . . . . . . . . . . . . . . . . . . . . . . . . = V3


5. Transmission ratio5.1 single stage: 4 5 7 10 e.g., 7 . . . . . . = 0075.2 two stage: 20 50 e.g., 50 . . . . . = 050

6. Driven shaft6.1 with key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A6.2 plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = B6.3 with key, restricted gear reversal. . . . . . . . . . . . . . . . = C6.4 plain, restricted gear reversal. . . . . . . . . . . . . . . . . . .= D


sizeProductgroup

100 101 104 115 132 134 160 164

7.1 2AD 09 09 09 - 11 11 12 127.2 ADF 08 - 08 - 11 11 - -7.3 ADP - - 09 - - 11 - 127.4 MAC - - - 09 - - - -7.5 MDD - - - 08 - -

- 09 - - - -7.6 MHD - - - 19 - - - -7.7 MHP - - - 19 - - - -

Note:only for motors with liquid coolingonly for motors without liquid coolingonly available with single-stage gearbox



Projekt Planning Manual Order Designations 11-1


11 Order DesignationsThe GTS has to be specified on the order as a subitem of the AC motor.A complete unit made up of the GTS gearbox and AC motor is what isalways delivered.

When ordering the motor it is also necessary to note that the output shaftof the motor must always be a plain shaft

An example of an order:

1 1 AC motor

type: MDD 093B-N-020-N2L-110GB0

1.1 1 Planetary gearbox

type: GTS 140-M01-005B06

mounted to item 1

11-2 Order Designations Projekt Planning Manual


Projekt Planning Manual Service Notes 12-1


12 Service Notes

12.1 Contacting Customer Service

During the conventional office hours, please contact your nearestIndramat service office.

Outside of the conventional hours, Indramat Customer Service can bereached at the following service hotline phone numbers at the specifiedhours:

Phone no. 0172 - 660 040 6 or 0171 - 333 882 6

Monday - Friday 17 00

- 23 00

CET

Saturday 8 00

- 20 00

CET

Sundays and holidays 9 00

- 19 00

CET

To ensure a quick elimination of the problem, please note the followingbefore phoning in:

• the type codes of the controller, motors and gearbox

• the fault

• and any error or diagnostics readings

Note: When returning the gearbox, please enclose the Fault Reportthat can be found in section 12.2. Just copy it and fill it out.

Service Hotline

12-2 Service Notes Projekt Planning Manual


12.2 Faulty Report

oper.mode. S reverse modeambient temperatur: ° Coutput: pinion for rack drive belt pulley own output component other

Name: Co. / Loc. Date

Gearbox:

Motor

Serial no.:

Serial no.:

Machine: Mach. no.: Manufacturer:

Comm. date.: Failure date.: Oper. time

Fault Cause

increased noisegearbox not sealedgears blockedoutput shaft breakother

unknownfaulty usecollisionother

Describe problem:

Operating conditions

TBstör

average operating dur./date: hcyklen/hourmounted: horizontal vertical, output shaft up vertical, output shaft down other

Fig. 12-1: Faulty Report

Projekt Planning Manual Index 13-1


13 Index

AAmbient Conditions 3-1Applications 1-1

CConstant Velocity with Dead Time 2-2Constant Velocity without Dead Time (S1) 2-3Construction, Mounting Orientation 3-5

DDimensioning 2-1Drive-determining Variables 2-4

FFaulty Report 12-2Functional principle 1-1

GGearbox used in areas subject to explosion hazards 3-2

HHousing Finish 3-3

LLayout Criteria 2-4Lubrication 3-6

MMaximum Ambient Temperature and Installation Elevation 3-1Mechanical Features 3-5Mounting Output Components 3-7

OOperating mode S1 (Continous operation) 3-3Operating mode S5 (Intermittent mode) 3-4Operating reliability 1-1Order Designations 11-1Output Shaft 3-6

PPlanetary Gearbox GTS 060 4-1Planetary Gearbox GTS 075 5-1Planetary Gearbox GTS 100 6-1Planetary Gearbox GTS 140 7-1Planetary Gearbox GTS 180 8-1Planetary Gearbox GTS 210 9-1Planetary Gearbox GTS 240 10-2Possible Combinations of GTS Planetary Gearboxes with AC Motors 3-8Protection Category 3-2

13-2 Index Projekt Planning Manual


SSales & Service Facilities 14-1Service Notes 12-1Shaft Load 3-6

TThe Selection Process 2-4Trapezoidal Operations with Dead Time 2-2Triangular Operation with Dead Time 2-1

Projekt Planning Manual Kundenbetreuungsstellen - Sales & Service Facilities 14-1


14 Kundenbetreuungsstellen - Sales & ServiceFacilities

Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!!from abroad: don’t dial (0) after country code!

Vertriebsgebiet Mitte SALES

Germany Centre Service

Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 297816 Lohr am Main

Telefon: +49 (0)9352/40-0Telefax: +49 (0)9352/40-4885

Vertriebsgebiet Mitte SALES

Germany Centre Service

Mannesmann Rexroth AGGesch.ber. Rexroth IndramatLilistraße 14-1863067 Offenbach

Telefon: +49 (0) 69/82 00 90-0Telefax: +49 (0) 69/82 00 90-80

Vertriebsgebiet Ost SALES

Germany East Service

Rexroth Indramat GmbHBeckerstraße 3109120 Chemnitz

Telefon: +49 (0)371/35 55-0Telefax: +49 (0)371/35 55-333

Vertriebsgebiet Ost SALES

Germany East Service

Mannesmann Rexroth AGGB Rexroth Indramat GmbHHolzhäuser Str. 12204299 Leipzig

Telefon: +49 (0)341/86 77-0Telefax: +49 (0)341/86 77-219

Vertriebsgebiet Süd SALES

Germany South Service

Rexroth Indramat GmbHRidlerstraße 7580339 München

Telefon: +49 (0)89/540138-30Telefax: +49 (0)89/[email protected]

Gebiet Südwest SALES

Germany South-West Service

Mannesmann Rexroth AGVertrieb Deutschland – VD-BIGeschäftsbereich Rexroth IndramatRegionalzentrum SüdwestRingstrasse 70 / Postfach 114470736 Fellbach / 70701 Fellbach

Tel.: +49 (0)711/57 61–100Fax: +49 (0)711/57 61–125

Vertriebsgebiet Nord SALES

Germany North Service

Rexroth Indramat GmbHKieler Straße 21222525 Hamburg

Telefon: +49 (0)40/85 31 57-0Telefax: +49 (0)40/85 31 57-15

Vertriebsgebiet Nord SALES

Germany North Service

Mannesmann Rexroth AGVertriebsniederlassung Region NordGesch.ber. Rexroth IndramatWalsroder Str. 9330853 Langenhagen

Telefon: +49 (0) 511/72 66 57-0Telefax: +49 (0) 511/72 66 57-93

Vertriebsgebiet West SALES

Germany West Service

Mannesmann Rexroth AGVertrieb DeutschlandRegionalzentrum WestBorsigstrasse 15D - 40880 Ratingen

Telefon: +49 (0)2102/409-0Telefax: +49 (0)2102/409-406

SERVICE - Hotline - 7 Tage / 24h -

H E L P D E S KMO – FR - von 7 – 17 UhrTelefax +49 (0)9352/40-4941Telefon +49 (0)9352/40- Bernard A. -4894 Kolb R. -4922 Pfeffermann O. -4808 Roeper P. -4359 Scheiner W. -4921

AU S S E R H ALB dieser Zeit:Telefon: +49 (0)172/660 04 06oder/orTelefon: +49 (0)171/333 88 26

ERSATZTEIL - Hotline

♦ nur an Werktagen

♦ von 15 -18 Uhr

Tel. +49 (0) 93 52/40 42 22

Kundenbetreuungsstellen in Deutschland - Service agencies in Germany

14-2 Kundenbetreuungsstellen - Sales & Service Facilities Projekt Planning Manual


Europa – Europe vom Ausland: (0) nach Landeskennziffer weglassen, 0 nach Landeskennziffer mitwählen!from abroad: don’t dial (0) after country code, dial 0 after country code!

Austria SALES Service

Mannesmann Rexroth Ges.m.b.H.Gesch.ber. Rexroth IndramatHägelingasse 3A - 1140 Wien

Telefon: +43 (0)1/9852540-400Telefax: +43 (0)1/9852540-93

Austria SALES Service

Mannesmann Rexroth G.m.b.H.Gesch.ber. Rexroth IndramatIndustriepark 18A - 4061 Pasching

Telefon: +43 (0)7221/605-0Telefax: +43 (0)7221/605-21

Belgium SALES Service

Mannesmann Rexroth N.V.-S.A.Gesch.ber. Rexroth IndramatIndustrielaan 8B-1740 Ternat

Telefon: +32 (0)2/5830719Telefax: +32 (0)2/5830731

Denmark SALES Service

BEC ASZinkvej 6DK-8900 Randers

Telefon: +45 (0)87/11 90 60Telefax: +45 (0)87/11 90 61

England SALES Service

Mannesmann Rexroth Ltd.Rexroth Indramat DivisionBroadway Lane, South CerneyGB - Cirencester, Glos GL7 5UH

Telefon: +44 (0)1285/863000Telefax: +44 (0)1285/863030

Finland SALES Service

Rexroth Mecman OyRexroth Indramat divisionAnsatie 6SF-017 40 Vantaa

Telefon: +358 (0)9/84 91-11Telefax: +358 (0)9/84 91-13 60

France SALES Service

Mannesmann Rexroth S.A.Division Rexroth IndramatParc des Barbanniers4, Place du VillageF-92632 Gennevilliers Cedex

Telefon: +33 (0)141 47 54 30Telefax: +33 (0)147 94 69 41Hotline: +33 (0)6 08 33 43 28


Mannesmann Rexroth S.A.Division Rexroth Indramat270, Avenue de LardenneF - 31100 Toulouse

Telefon: +33 (0)5 61 49 95 19Telefax: +33 (0)5 61 31 00 41


Mannesmann Rexroth S.A.Division Rexroth Indramat91, Bd. Irène Joliot-CurieF - 69634 Vénissieux – Cedex

Telefon: +33 (0)4 78 78 53 65Telefax: +33 (0)4 78 78 53 62

Italy SALES Service

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatVia G. Di Vittoria, 1I - 20063 Cernusco S/N.MI

Telefon: +39 02/92 36 52 70Telefax: +39 02/92 36 55 12

Italy SALES Service

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatVia Borgomanero, 11I - 10145 Torino

Telefon: +39 011/7 50 38 11Telefax: +39 011/7 71 01 90

Italy SALES Service

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatVia del Progresso, 16 (Zona Ind.)I - 35020 Padova

Telefon: +39 049/8 70 13 70Telefax: +39 049/8 70 13 77

Italy SALES Service

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatVia Mascia, 1I - 80053 Castellamare di Stabia NA

Telefon: +39 081/8 71 57 00Telefax: +39 081/8 71 68 86

Italy SALES Service

Mannesmann Rexroth S.p.A.Divisione Rexroth IndramatViale Oriani, 38/AI - 40137 Bologna

Telefon: +39 051/34 14 14Telefax: +39 051/34 14 22

Netherlands SALES Service

Hydraudyne Hydrauliek B.V.Kruisbroeksestraat 1(P.O. Box 32)NL - 5281 RV Boxtel

Telefon: +31 (0)411/65 19 51Telefax: +31 (0)411/65 14 83e-mail: [email protected]

Netherlands SALES Service

Hydrocare B.V.Kruisbroeksestraat 1(P.O. Box 32)NL - 5281 RV Boxtel

Telefon: +31 (0)411/65 19 51Telefax: +31 (0)411/67 78 14

Norway SALES Service

Rexroth Mecman ASRexroth Indramat DivisionBerghagan 1 or: Box 3007N -1405 Ski-Langhus N -1402 Ski

Telefon: +47 (0)64 86 41 00Telefax: +47 (0)64 86 90 62

Poland SALES Service

Mannesmann Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/85PL - 60-529 Poznan

Telefon: +48 061/847 67 99Telefax: +48 061/847 64 02

Russia SALES Service

Tschudnenko E.B.Arsenia 22RUS - 153000 IvanovoRußland

Telefon: +7 093/223 96 33oder/or +7 093/223 95 48Telefax: +7 093/223 46 01

Spain SALES Service

Mannesmann Rexroth S.A.Divisiòn Rexroth IndramatCentro Industrial SantigaObradors s/nE-08130 Santa Perpetua de MogodaBarcelona

Telefon: +34 937 47 94 00Telefax: +34 937 47 94 01

Spain SALES Service

Goimendi S.A.División Rexroth IndramatJolastokieta (Herrera)Apartado 11 37E - 20017 San Sebastian

Telefon: +34 9 43/40 01 63Telefax: +34 9 43/39 17 99

Sweden SALES Service

Rexroth Mecman Svenska ABRexroth Indramat DivisionVaruvägen 7S - 125 81 Stockholm

Telefon: +46 (0)8/727 92 00Telefax: +46 (0)8/647 32 77

Slowenia SALES Service

Rexroth Indramatelektromotorji d.o.o.Otoki 21SLO - 64 228 Zelezniki

Telefon: +386 64/61 73 32Telefax: +386 64/64 71 50

Turkey SALES Service

Mannesmann Rexroth Hidropar A..S.Fevzi Cakmak Cad No. 3TR - 34630 Sefaköy Istanbul

Telefon: +90 212/541 60 70Telefax: +90 212/599 34 07

SwitzerlandSALES

-East- Service

Mannesmann Rexroth Schweiz AGGesch.ber. Rexroth IndramatGewerbestraße 3CH - 8500 Frauenfeld

Telefon: +41 (0)52/720 21 00Telefax: +41 (0)52/720 21 11

SwitzerlandSALES

-West- Service

Mannesmann Rexroth Suisse SADépartement Rexroth IndramatRue du village 1CH - 1020 Renens

Telefon: +41 (0)21/632 84 20Telefax: +41 (0)21/632 84 21

Europäische Kundenbetreuungsstellen (ohne Deutschland)European Service agencies (without Germany)

Projekt Planning Manual Kundenbetreuungsstellen - Sales & Service Facilities 14-3


Außerhalb Europa - outside Europe vom Ausland: (0) nach Landeskennziffer weglassen!from abroad: don’t dial (0) after country code!

Argentina SALES Service

Mannesmann Rexroth S.A.I.C.Division Rexroth IndramatAcassusso 48 41/7RA - 1605 Munro (Buenos Aires)

Telefon: +54 (0)11/4756 01 40Telefax: +54 (0)11/4762 6862e-mail:[email protected]

Argentina SALES Service

NAKASEServicio Tecnico CNCCalle 49, No. 5764/66RA - 1653 Villa BalesterProv. - Buenos Aires

Telefon: +54 (0) 11/4768 36 43Telefax: +54 (0) 11/4768 24 13e-mail: [email protected]

[email protected]

Australia SALES Service

AIMS - Australian IndustrialMachinery Services Pty. Ltd.Unit 3/45 Horne STCampbellfield , VIC 3061AUS - Melbourne

Telefon: +61 (0)3/93 59 02 28Telefax: +61 (0)3/93 59 02 86

Australia SALES Service

Mannesmann Rexroth Pty. Ltd.No. 7, Endeavour WayBraeside Victoria, 31 95AUS – Melbourne

Telefon: +61 (0)3/95 80 39 33Telefax: +61 (0)3/95 80 17 33Email: [email protected]

Brazil SALES Service

Mannesmann RexrothAutomação Ltda.Divisão Rexroth IndramatRua Georg Rexroth, 609Vila Padre AnchietaBR - 09951-270 Diadema-SP[ Caixa Postal 377 ][ BR-09901-970 Diadema-SP ]

Telefon: +55 (0)11/745 90 60+55 (0)11/745 90 70

Telefax: +55 (0)11/745 90 50e-mail: [email protected]

Brazil SALES Service

Mannesmann RexrothAutomação Ltda.Divisão Rexroth IndramatR. Dr.Humberto Pinheiro Vieira, 100Distrito IndustrialBR - 89220-390 Joinville - SC[ Caixa Postal 1273 ]

Tel./Fax: +55 (0)47/473 58 33Mobil: +55 (0)47 974 66 45e-mail: [email protected]

Canada SALES Service

Basic Technologies CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8

Telefon: +1 905/335 55 11Telefax: +1 905/335-41 84

China SALES Service

Mannesmann Rexroth (China) Ldt.Shanghai Parts & Service Center199 Wu Cao Road, Hua CaoMinhang DistrictPRC - Shanghai 201 103

Telefon: +86 21/62 20 00 58Telefax: +86 21/62 20 00 68

China SALES Service

Mannesmann Rexroth (China) Ldt.15/F China World Trade Center1, Jianguomenwai AvenuePRC - Beijing 100004

Telefon: +86 10/65 05 03 80Telefax: +86 10/65 05 03 79

China SALES Service

Mannesmann Rexroth (China) Ldt.A-5F., 123 Lian Shan StreetSha He Kou DistrictPRC - Dalian 116 023

Telefon: +86 411/46 78 930Telefax: +86 411/46 78 932

Hongkong SALES Service

Rexroth (China) Ldt.1/F., 19 Cheung Shun StreetCheung Sha Wan,Kowloon, Hongkong

Telefon: +852 22 62 51 00Telefax: +852 27 44 02 78

India SALES Service

Mannesmann Rexroth (India) Ltd.Rexroth Indramat DivisionPlot. 96, Phase IIIPeenya Industrial AreaIND - Bangalore - 560058

Telefon: +91 (0)80/8 39 73 74Telefax: +91 (0)80/8 39 43 45

India SALES Service

Mannesmann Rexroth (India) Ltd.Rexroth Indramat DivisionPlot. A-58, TTC Industrial AreaThane Turbhe Midc RoadMahape VillageIND - Navi Mumbai - 400 701

Telefon: +91 (0)22/7 61 46 22Telefax: +91 (0)22/7 68 15 31

Indonesia SALES Service

PT. Rexroth WijayakusumaJl. Raya Bekasi Km 21PulogadungRI - Jakarta Timur 13920

Telefon: +62 21/4 61 04 87+62 21/4 61 04 88

Telefax: +62 21/4 60 01 52

Japan SALES Service

Rexroth Automation Co., Ltd.Service Center JapanYutakagaoka 1810, Meito-ku,NAGOYA 465-0035, Japan

Telefon: +81 (0)52/777 88 41+81 (0)52/777 88 53+81 (0)52/777 88 79

Telefax: +81 (0)52/777 89 01

Japan SALES Service

Rexroth Automation Co., Ltd.Rexroth Indramat Division1F, I.R. BuildingNakamachidai 4-26-44, Tsuzuki-kuYOKOHAMA 224-0041, Japan

Telefon: +81 (0)45/942 72 10Telefax: +81 (0)45/942 03 41

Mexico SALES Service

Mannesmann Rexroth Mexico S.A.de C.V.Calle Neptuno 72Unidad Ind. VallejoMEX - 07700 Mexico, D.F.

Telefon: +52 5 754 17 11+52 5 754 36 84+52 5 754 12 60

Telefax: +52 5 754 50 73+52 5 752 59 43

e-mail: [email protected]

Korea SALES Service

Mannesmann Rexroth-Seki Co Ltd.1500-12 Da-Dae-DongROK - Saha-Ku, Pusan, 604-050

Telefon: +82 (0)51/2 60 06 18Telefax: +82 (0)51/2 60 06 19

Korea SALES Service

Seo Chang Corporation Ltd.Room 903, Jeail Building44-35 Yeouido-DongYeoungdeungpo-KuC.P.O.Box 97 56ROK - Seoul

Telefon: +82 (0)2/7 80 82 08+82 (0)2/7 80 82 09

Telefax: +82 (0)2/7 84 54 08

South Africa SALES Service

TECTRA Automation (Pty) Ltd.28 Banfield Road,Industria NorthRSA - Maraisburg 1700

Telefon: +27 (0)11/673 20 80Telefax: +27 (0)11/673 72 69

Taiwan SALES Service

Rexroth Uchida Co., Ltd.No.1, Tsu Chiang StreetTu Cheng Ind. EstateTaipei Hsien, Taiwan, R.O.C.

Telefon: +886 2/2 68 13 47Telefax: +886 2/2 68 53 88

Kundenbetreuungsstellen außerhalb Europa - Service agencies outside Europe

14-4 Kundenbetreuungsstellen - Sales & Service Facilities Projekt Planning Manual


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