plansee's fch activities a3ps vienna · 2016. 2. 5. · plansee metal supported cell advanced...

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This document is the property of PLANSEE SE and shall not be communicated to 3 rd parties and/or reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014 Eco-Mobility 2014 Plansee's FCH Activities A3PS Vienna 20.10.2014

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Page 1: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and/or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Eco-Mobility 2014

Plansee's FCH Activities

A3PSVienna

20.10.2014

Page 2: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 1

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Growth OptionFuel Cell

R&D and SOFC Pilotlineat Plansee headquarters (Austria)

� 20 years of experience in SOFC

� 40 people in SOFC core team

� Continuity in R&D and investments

� Experience with industrialization ofproduct lines and technology transfer

� Long ranging (10 years +) cooperations

� Strong scientific network

Page 3: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 2

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Powdermetallurgicalcomponents for SOFC stacks

� ESC stack concept deriving fromforerunner projects with Siemens asbaseline

Activities of Plansee

Page 4: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 3

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Powdermetallurgicalcomponents for SOFC stacks

� ESC stack concept deriving fromforerunner projects with Siemens asbaseline

� Development of suitable processes forthe fabrication of SOFC specificpowdermetallurgical alloys andprocesses for Cr-5(Fe1Y) stackinterkonnects

Activities of Plansee

Page 5: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 4

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Powdermetallurgicalcomponents for SOFC stacks

Activities of Plansee

� ESC stack concept deriving fromforerunner projects with Siemens asbaseline

� Development of suitable processes forthe fabrication of SOFC specificpowdermetallurgical alloys andprocesses for Cr-5(Fe1Y) stackinterkonnects

� (1) 1 kW Micro Combined Heat andPower (CHP) Hexis AG (CH)

� (2) Bloom Energy Systeme 100 / 200kW

1

2

Page 6: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 5

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

� Powdermetallurgical technology for SOFC stack components

� MK 351 stack: From Vision to reality

� Activities for mobile SOFC applications

Overwiew

Page 7: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 6

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Solid Oxide Fuel Cell (SOFC)Mk 351 CFY/ESC Stack components

Interconnects and Cells

� The team Fraunhofer IKTS andPlansee are cooperating since morethan a decade to advance the SOFCtechnology via a so-called CFY/ESCtype stack called Mk351

� Cr-Fe-Y (CFY) interconnects (metal)and Electrolyte Supported Cells ESC(ceramic) and as main stackcomponents

Page 8: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 7

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

MK 351: From Vision to realityPilotline of SOFC stacks at Fraunhofer IKTS

Technology readiness

� Establishing of a robust and sustainablesupply chain for all stack components

� Interconnects

� Electrolytes

� Cells

� Powder and pastes

� Glas

� Establishing of a running pilot line forSOFC-Stacks at Fraunhofer IKTS inDresden up to 1,000 Stacks x 1 kW p.a.

Page 9: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 8

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Mk 351 From Vision to realityPerformance data of Mk351 stack

Mk 351 stack tests in Hot Box

� Stack tests are typically made in acustom designed and made hot boxenvironment that means close to thesystem application

� Longtime power degradation with lessthan 0.7 % / 1,000 h

� Cyclic stability with less than < 0.8 %power degradation after 20 Systemcycles

30 Layer Stack Properties

Power Output ~ 900 W

Dimensions 150 x 130 x 110 mm³

Weight ~ 10 kg

Temperature ~ 820 °C

Fuel Hydro Carbons

Fuel Utilization up to 85 %

Life Time (tested) > 2 years

Page 10: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 9

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

� Powdermetallurgical technology for SOFC stack components

� MK 351 stack: From Vision to reality

� Activities for mobile SOFC applications

Overwiew

Page 11: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 10

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Metal Supported Cell (MSC)Chronology of Plansee´s development

Page 12: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 11

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Metal Supported Cell (MSC)Critical-to-success features

1

ITM Metal substrate

Metal-Ceramic layer compound

Asymmetric Anode

2

Thin Film Electrolyt3

Page 13: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 12

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Metal Supported Cell (MSC)Status of achievements

Summary

� Membrane quality (Electrolyte)of thin film MSC comparable tothat one of full ceramic SOFC

� Proof of significant higherpower density for the case of aMSC SOFC

Page 14: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 13

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Metal Supported Cell (MSC)Status of achievements

Summary

� Membrane quality (Electrolyte)of thin film MSC comparable tothat one of full ceramic SOFC

� Proof of significant higherpower density for the case of aMSC SOFC

� Feasibility of robust stackconcepts for fast heat-up andcool-down

Page 15: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 14

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Metal Supported Cell (MSC)From Cell to System

Advanced MSC Stack ConceptsPlansee Metal Supported Cell

Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

Page 16: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 15

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

Metal Supported Cell (MSC)Future work

Identification of improvements

� Higher quality requirements forfabrication of MSC

� Understanding of aging effectsunder long-term testing

� Development of MSC electrodesdealing with high sulphur dieselfuel

� Establishment of a multi-yearresearch laboratory at RC Jülich(D) & University Vienna (A) tocontinue scientific R&D of MSCtechnology (supported byChistian-Doppler Society (Austria))

Page 17: Plansee's FCH Activities A3PS Vienna · 2016. 2. 5. · Plansee Metal Supported Cell Advanced MSC Stack Concepts Heavy Duty Vehicles Application Testrig @ AVL (Austria) AVL SOFC APU

141020-A3PS-Eco Mobility 2014 . 16

This document is the property of PLANSEE SE and shall not be communicated to 3rd parties and / or

reproduced without prior written agreement. Its contents shall not be disclosed. PLANSEE SE – © 2014

PLANSEE SEA – 6600 Reutte, Austriawww.plansee.com