plant assessment
TRANSCRIPT
-
7/28/2019 Plant Assessment
1/18
TRACON Partner in Solution with INNOVATION
-
7/28/2019 Plant Assessment
2/18
TRACON Partner in Solution with INNOVATION
PLANT SERVICEDEPT.
PlantAssessment
Plant TurnAround
PlantReactivation &
Relocation
Plant EnergyAudit
Plant Re-Engineering &Modification
Plant
Inspection
Services
Pre-Comm
Commissioning& Start Up
PlantOperation &Maintenance
EquipmentMaintenance
& Repair
PlantMaintenanceManagement
System
-
7/28/2019 Plant Assessment
3/18
TRACON Partner in Solution with INNOVATION
-
7/28/2019 Plant Assessment
4/18
TRACON Partner in Solution with INNOVATION
What is Assessment Process ?
PLANT ASSESSMENT is inspection activity at
production facilities (Plant), either still operating or notoperating
-
7/28/2019 Plant Assessment
5/18
TRACON Partner in Solution with INNOVATION
ASSESSMENT CATEGORY
Non Active PlantAssessment
Overhaul Check
NDT Inspection
etc
Active PlantInspection
Predictive Check
( Vibration, Oil Analysis,
Thermograpy, Temperature,Ultrasound )
History Maintenance Card
etc
-
7/28/2019 Plant Assessment
6/18
TRACON Partner in Solution with INNOVATION
Green, Reliable &Productive Plant
Energy Eficiency
Maintenance
Man, Equipment , DesignASSESSMENT
-
7/28/2019 Plant Assessment
7/18TRACON Partner in Solution with INNOVATION
FUNCTION OF PLANT ASSESSMENT & AUDIT
-
7/28/2019 Plant Assessment
8/18TRACON Partner in Solution with INNOVATION
ASSESSMENT FLOW PROCESS
StartPreparation
PhaseMobilization
Support DataReview &HAZIDS
InspectionPhase
DemobilizationInpectipn DataReview Phase
ReportingPhase
Finish
ContractAward
Kick off
Meeting,
Prepare
Tools,
PrepareEquipment,
Collecting
Support
Data,dll
Mobilizatio
n Man
Power,Tools,
Equipment
to site
Review
PID, PFD,
History
Maintenance, Hazard
Identificatio
n
Inspection
Euipment
& Facility,
Interviewing Plant
Operator/
Maintenan
ce
House
Keeping,Demobiliza
tion To JKT
ReviewingData
Budgetery
& TechnicalReport
Closing
-
7/28/2019 Plant Assessment
9/18TRACON Partner in Solution with INNOVATION
HIGH QUALITY ASSESSMENT REQUIREMENT
Man Power Procedure
Tools Methodology
High Quality of
Assessment
Calibrated,High
Technology
Efficient
Communication, effective
Base on
InternationalStandard
Experienced,
Trained
-
7/28/2019 Plant Assessment
10/18TRACON Partner in Solution with INNOVATION
HIGH QUALITY ASSESSMENT RESULT
HIGH QUALITY ASSESSMENT
OptimumAssessmentCost
High LevelHSE
OptimumDuration
High Quality ofReport
( RESULT )
-
7/28/2019 Plant Assessment
11/18TRACON Partner in Solution with INNOVATION
Static
Pressure vessels(Drums, Columns,Reactors),
Water TubeBoilers,
Fire Tube Boilers,Above GroundStorage Tanks,
Process PipingSystems,
Process Heaters,
Shell and TubeHeat Exchangers,
Fin Tube HeatExchangers,
Plate HeatExchangers,etc
Rotating
Pumps, Compressors,
Reciprocating
Compressor,
Fans,
Blowers,
Gas Turbines,
Steam Turbines,etc.
Electrical
Electric generator Electric Motor
PowerTransformer
Control Panel
Gas CircuitBreaker
Switchgear
Power Cable
etc
Instrumentation
Control Systems,etc.
Other
Industrial Valves -Gate Valve, GlobValve, CheckValve, PlugValves, PressureSafety Valves, etc.
Static Structure
Lifting
etc
-
7/28/2019 Plant Assessment
12/18TRACON Partner in Solution with INNOVATION
-
7/28/2019 Plant Assessment
13/18TRACON Partner in Solution with INNOVATION
1. Project Manager
2. Specialist ( Gas Turbine Generator, laboratory , etc ).
3. Process Engineer
4. Mechanical Rotating Engineer
5. Mechanical Static Engineer
6. Electrical Engineer
7. Instrument Engineer
8. Cost Estimator
9. Supporting Staff
10. Technician
-
7/28/2019 Plant Assessment
14/18TRACON Partner in Solution with INNOVATION
-
7/28/2019 Plant Assessment
15/18TRACON Partner in Solution with INNOVATION
1. Rotating Equipment
2. Static Equipment
3. Electrical
4. Intrumentation
5. System
6. Man
TECHNICAL REPORT, RECOMMENDATION & MATERIALS
1. Failure, Finding
2. Recommendation
3. Material & Sparepart list
4. Tools & Equipments list
5. Man Power Requirement6. Duration of Repair /
Replacement
Report Contents
-
7/28/2019 Plant Assessment
16/18TRACON Partner in Solution with INNOVATION
Accomodation& Meal
Tools &
Equipment
Transport
Chemical &Consumable
Materials &Sparepart
Man Power
BUDGET ESTIMATION
-
7/28/2019 Plant Assessment
17/18TRACON Partner in Solution with INNOVATION
EXPERIENCED
1. Plant Assessment Singa Central Processing Plant & Pagar Dewa MeteringStation-MEDCO EP
2. Site Assessment Plant at Bengkulu SS Mining Service
3. Assessment / Inspection & Telecommunications Tower WTP Pertamina EP
UBEB Jambi
4. Assessment of Letang Tengah gas station for LTRO Project
Conoco PhilipsGrissik Ltd
5. Assessment Gas Metering Gathering Merbau Pertamina EP Region
Sumatera
6. Plant Assessment & Technical Evaluation of Fertilizer Plant in Nigeria
PT.Indorama
7. etc
-
7/28/2019 Plant Assessment
18/18
TRACON Partner in Solution with INNOVATION
MARKETING AREA
1.Power Generation2.Oil & Gas
3.Petrochemical
4.Pulp & Paper5.Steel Mill
6.Cement Industry
7.Agro Industry