plant integrate it - process expo 2019 · solution ii: plant integrate it ... “paperless plant”...
TRANSCRIPT
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© 2018 ProLeiT AG
System presentation
Plant Integrate iT
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2Plant Integrate iT
Smart Factory
Integration of all data?
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4Plant Integrate iT
Manufacturing Execution System
Plant Integrate iT
▪ Plant Integrate iT
▪ Manufacturing Information System (MIS)
▪ Web-based reporting & analytics dashboards
▪ Some advantages
▪ Increasing Performance
▪ Increasing Quality
▪ Extend availability
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5Plant Integrate iT
Manufacturing Execution System
Solution II: Plant Integrate iT
▪ Plant Integrate iT Workflow
▪ Manufacturing Execution System (MES)
▪ Workflow management
▪ Some advantages
▪ Optimized Services / Processes
▪ “Paperless plant”
▪ Visualization / Status of Business Processes
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11Plant Integrate iT
Plant Integrate iT
Technical set-up: system overview
SSIS components
Plant iT connect
Interface (e.g. ERP)
MES (Interface)
Configuration Tool
Operation Manager
SSIS components
Plant iT connect
Interface (e.g. ERP)
Plant Liqu iT
Plant iT material
Plant iT Acquis iT
Plant iT Batch iT
Plant iT interface
Plant iT Workflow
Plant iT web portal
Plant iT Reports SSRS Reports
Analytics Dashboards
Batch Tracking
Batch Cockpit
Pla
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iT W
ork
flow
Serv
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Pla
nt
iT
Pro
cess D
ata
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Pla
nt
iT
Wo
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Data
ba
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Pla
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iT
An
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Plant Integrate iT
Data transmission with ODS
▪ How is data transferred from PLC into MES database?
▪ Parameterizable (no programming necessary)
▪ Via the Operation Manager user interface
▪ Procedure
▪ Source system:
• Data migration of existing parametrization of the Configuration Manager
• All files to be transferred will be selected, categorized (e.g. order, quality & recipe data) and
specified (e.g. thresholds) within Operation Manager
▪ Target system:
• Classification of data import within Operation Manager
• Specification of data files and data attributes within a translation table for third party systems
▪ Administration
• Parameterization of classifications and categories within Operation Manager
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Plant Integrate iT
Web Portal: Reports overview
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Plant Integrate iT
Track & Trace: Batch Tracking
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Plant Integrate iT
Screen recording example:
Batch selection & limit value violation
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Plant Integrate iT
Screen recording example:
Batch selection & limit value violation
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19Plant Integrate iT
Plant Integrate iT
Screen recording example:
Batch selection & limit value violation
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20Plant Integrate iT
Plant Integrate iT
Screen recording example:
Batch selection & limit value violation
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21Plant Integrate iT
Plant Integrate iT
Screen recording example:
Batch selection & limit value violation
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25Plant Integrate iT
Plant Integrate iT
Example: Golden Batch
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Plant Integrate iT
MIS-Solution for Dairies & Beverages
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Plant Integrate iT
▪ All data, collected from the most different sectors, are clearly displayed “on demand“ and in “real time”
▪ Data analysis via Visual Analytics enables the recognition of correlations which are not obviously, which are only to
be presumed or which are only theoretically calculated.
Data value-added chain
Data management Data preparation Data analysis Reporting
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ProLeiT Corp
1801 W. Warner Ave, Chicago, IL 60613
E-mail [email protected]
Internet www.proleit.com
Phone +1 (224) 880 6536
ProLeiT AG
Einsteinstr. 8
91074 Herzogenaurach
Germany
Phone +49 91 32 777 0
Fax +49 91 32 777 150
E-mail [email protected]
ProLeiT Group
Herzogenaurach/DE - Chicago/US –
Enschede/NL – Kiev/UA – Monterrey/MX –
Moscow/RU – Piracicaba/BR –
Seville/ES – Shanghai/CN –
Sofia/BG – Vienna/AT
“Our process control systems Plant iT and
brewmaxx are now used in over
1,600 production plants in more than
100 countries.”