plant operation emcs upgrade-2012...plant operation emcs upgrade-2012 4 | page the phase 1 buildings...

Plant Operation EMCS Upgrade-2012

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ATTN: Silas Biggin, Kim King CC: Toby Walker, Tim Kohberger, TNS User Support FROM: Scott Ventuleth – Telecom Contact Friday, March 09, 2012 Attached are the Phase 1 and high priority phase 2 details for moving the existing campus EMCS to utilize the campus area network. The remaining buildings have also been documented via walkthrough but the pathway drawings have not been completed, but will be completed before July 1, 2012. This document will be used to not only plan the project but also document the project and is subject to frequent change. Let me know if I can better explain any of this. Cheers, Scott Ventuleth Network Analyst [email protected] 707-826-6313


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Table of Contents:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::: Project Drivers and Phase Methodology Building Map…………………………………………………………..Page 05

Departmental Responsibilities…………………………………………Page 06 Network Design IP addressing…………………………………………………………..Page 03 Network Security………………………………………………………Page 03 Phase 1 Building Pathway Details: Wildlife and Fisheries (Building 11) ……………………………… ….Page 07 Phase 2 Building Higher Priority Pathway Details:

Library (Building 41) …………………………………………………Page 09 Behavioral and Social Sciences (Building 89) …………………….….Page 11 Kinesiology and Athletics (Building 24F) ……………………………Page 14 Founders Hall (Building 06) ………………………………………….Page 16 Siemens (Building 01) …………………………………….………….Page 18 Harry Griffith Hall (Building 04) …………………………………….2 Student Health center (Building 42) ………………………………….Page 26 Forestry (Building 05) ………………………………………………..Page 28 Gist Hall (Building 23) ……………………………………………….Page 33 Natural Resources (40)………………………………………………..Page 36 Theater Arts (10)……………………………………………………....Page 38

Phase 2 Buildings remaining: Nelson Hall (Building 14)…………………………………………......Undefined University Center (Building 45) ……………………………….……. Undefined Music B &Art B (Building 2B & 8B) ………………………….……. Undefined Art A (Building 2A) ………………………..…………………….……Undefined Van Matre Hall (Building 26) ………………………………………...Undefined Jenkins Hall (Building 07) …………………………………………….Undefined Science Complex (Buildings 3A, 3B, 3C, 3D, 3E) ……………………Undefined Forbes Complex (Buildings 24A, 24D) ……………………………….Undefined Plant Operations (Building 46) ………………………………………..Undefined

One-Time Estimated Costs: Physical Pathway Infrastructure…………………………………………Page 42 Networking Services…………………………………………………….Page 42

Telecommunications Services………………………………………..…Page 42 Ongoing Estimated Costs: Ethernet Services MRCs……………………………………………..….Page 42 Total Project Costs Phase 1………………………………………………………………….Page 43

Phase 2………………………………………………………………….Page 43 Overall………………………………………………………………….Page 43


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Project Drivers & Phase Methodology

In order to take advantage of advances in more modern networking technologies since 1992, the EMCS system will be slowly shifting EMS host machines in each building connected to a control pack (and in the future a third party EMS partner).The new system will replace a fiber point to point model utilizing fiber optic hubs operating in a single collision domain over 10Mbps half duplex. The existing campus standard for data service is a 10/100Mbps fully switched Cisco VTP domain utilizing VLANs and routers to isolate collision domains and route traffic among buildings. The new system will fully support future options in enabling campus to vendor via encrypted tunnels through the Internet otherwise known as virtual private networks (VPNs). This project aims to replace the outdated EMS network with a phased approached contingent upon available funding and business needs. This Scope of work document outlines all details required to implement Phase 1 of the upgrade which includes initial setup and then the activation of the Wildlife building, which currently has an active contractor with an EMS vendor, EnerNOC. Phase 2 will comprise the remaining buildings and be carried out over the course of FY 2012/2013. This document also includes pathway details and estimated costs to complete Phase 2. IP addressing:

Since the existing EMS equipment and design is being phased out to support modern grid interactive EMS/Utility designs, the new EMS network will require Internet access but also enhanced security. For this reason the network will utilize no RFC1918 IP address yet will be located behind a campus protected secondary (server farm) firewall. This termination point will allow for easy VPN creation to and from future EMS devices and appropriate vendors. This scope of work operates using the best guessed IPv4 needs at 5 devices per building plus existing EMS controllers. 50*5 = 250 IP addresses required. The IP range used initially will be a /24 subnet at 137.150.136.0 which can be expanded into 137.150.137.0 if needed in the future by adding another subnet to the FW zone or by changing the subnet mask from /24 to /23. Once Phase 1 is completed, the EMS network will be protected from the Internet and campus network by using the new design and also a 1:1 NAT router between the old and new network, maintaining a more secure environment while still providing access to the Internet.

Network Security:

Only specific hosts excepted will be able to initiate a connection to an EMS host, all inbound initiated traffic will be denied by default. This means that other users of the campus network will be unable to forward packets to the EMS network to do anything, unless the IP address they are using has a rule allowing them. The EMS hosts will continue to have full access to the Internet, provided the EMS host itself initiates the connection. Additionally, a VPN can be terminated within this zone allowing one-hop access to an EMS vendor.


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The Phase 1 buildings are as follows: 1. Wildlife and Fisheries (Building 11) (Plus Network Design) The Higher Priority Phase 2 buildings are as follows: 2. Library (Building 41) 3. Behavioral and Social Sciences (Building 89) 4. Kinesiology and Athletics (Building 24F) 5. Founders Hall (Building 06) 6. Theater Arts & Music A (Building 10 & 2A) 7. Siemens (Building 01) 8. Forestry (Building 05) 9. Student Health center (Building 42) 10. Harry Griffith Hall (Building 04) 11. Gist Hall (Building 23) 12. Natural Resources (Building 40) Remaining Phase 2 buildings: 13. Nelson Hall (Building 14) 14. University Center (Building 45) 15. Music B &Art B (Building 2B & 8B) 16. Art A (Building 2A) 17. Van Matre Hall (Building 26) 18. Jenkins Hall (Building 07) 19. Science Complex (Buildings 3A, 3B, 3C, 3D, 3E) 20. Forbes Complex (Buildings 24A, 24D) 21. Plant Operations (Building 46) 22. Student Business Services (Building 100)


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In Scope Building Map:

Color shaded buildings are include within total project scope. Buildings with Numbers are higher priority

06

11

01

23

04

05

89

24F

42

41

10

40


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Departmental Responsibilities: Information Technology Services:

Project Prioritization for scope of work document and Scoring, TNS resource scheduling.

ITC involvement in hardware and host network configurations Telecom & Network Services:

Provide plant operations with pathway design scope of work Provide plant operations with quotation for TNS costs associated with this

project (in phases). Coordinate and design EMS cut-over plan, communicate status Create new Vlan, trunk, configure switches involved, update database

records. Update campus mini-plans Coordinate parties and resources involved

Facilities Management: Issuing campus building permit Final Inspection & Documentation

Plant Operations: Fund Project cost Provide Electricians for pathway installation , including parts/labor Providing access to facilities Testing EMS operations post cut-over


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Pathway Details: Wildlife and Fisheries (Building 11): The EMS computer is located on the first floor mechanical room 114B. Wildlife will be much easier, considering the infrastructure is mostly in place already. TNS can complete this without plant operations involvement, since an existing pathway exists.

011-1-0061009

011-1-1501092 1093

1094

011-1-1481088 1089

1090

011-1-0041007

011-1-153

1098 1102

011-1-156-1101hsu-wl-flr1-0108-ap1 (Coiled in ceiling)

EMS workstation Area

Telecom Room


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Inside the Telecom room (106) the old cables terminate here:

Other Notes: The new conduit must be a minimum of ¾ inches and must not have any more than (2) 90 degree turns without a pull box. A pull string shall be left by the electrician for TNS. Really any way the electrician can get to an existing cable tray will work, but the bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the jack.

Remove cat 5 and replace with cat6 using old wire as pull string. Change Jack to Cat 6.

NOTE: The old conduit will need to be bonded using min 6AWG


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Library (Building 41): The EMS computer is located in the basement mechanical room 43 (blue shading) and the telecom room is located on the same floor inside room 29 (yellow outline). A new pathway will need to be installed between the mechanical room and the existing cable tray outside room 001.

041-1-0010001 0002

041-1-0020003 0004

041-1-0030005 0006

041-1-0290064 00650066 0199

041-1-030

0067 0068

0197 0198

041-1-0310069 00700071 0072

041-1-0320073 0074

041-1-0340076 0077

0102 01030104

041-1-0480107 0108

041-1-0490109 01100111

041-1-0500112 0113

041-1-0510114 01150116

041-1-0530120 0121

041-1-0650144 01450146 0204

041-1-0660147 01480149

041-1-0680152 0153

041-1-0700156 01570158 0182

041-1-0750163

041-1-0470105 0106

041-1-0520117 01180119

041-1-0690154 0155

041-1-0330075

041-1-???0174

041-1-0670150 01510179 0180

041- 1- 07801770178

041-1-0780181 01820183 0184

In Ceiling

041-1-0840191 01920193

0203

041-1-0930173

041-1-1020212

041-1-1040213 0214

041-1-0900206 0207

041-1-105

0217 02180219 0220

041-1-1030215 0216

041-1-080-0188hs u-l b-f l r0-0000-ap1

Room 43 View of North Wall

New Jack will be installed adjacent (within 2 feet) to the existing EMS computer shown here. Install dual gang box with a single gang metal conversion cover. Use ¾ inch conduit to existing cable tray. Bond conduit to tray using min 6 AWG


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A possible pathway is show below:

041-1-0010001 0002

0004

01820184

041-1-0840191 01920193

041-1-080-0188hsu-lb-flr0-0000-ap1

Other Notes: The new conduit must be a minimum of ¾ inches and must not have any more than (2) 90 degree turns without a pull box. A pull string shall be left by the electrician for TNS. Really any way the electrician can get to an existing cable tray will work, but the bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the cable.

Core drill quick set here

Existing Cable Tray


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Behavioral and Social Sciences (Building 89): The EMS computer is located in the basement mechanical room on the wall as indicated below. The first floor telecom room will service this jack and is almost directly above.

EMS Area

EMS computer box on wall as seen from desk

Install new jack adjacent (within 2 feet) to the existing EMS computer shown above. Install dual gang box with a single gang metal conversion cover. Use ¾ inch conduit to TR above on first floor (room 0T1A).


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A possible conduit pathway is show below:

View from first floor telecom room T-1A

089-1-0861187

TC 1

089-1-0911226122712291230

EMS Area

Looking up from basement to TR, (try to use existing drill point


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Other Notes: The new conduit must be a minimum of ¾ inches and must not have any more than (2) 90 degree turns without a pull box. A pull string shall be left by the electrician for TNS. Really any way the electrician can get to an existing cable tray will work, but the bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the cable. Sharing the pathway with the EMS sensors (shown in the purple conduit) is not an option due to fill capacity and category 6 EMI considerations.


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Kinesiology and Athletics (Building 24F): The EMS computer is located on the third floor mechanical room 372A. K&A will be much easier, considering the infrastructure is mostly in place already. A jack pull back will be required and a short conduit will need to be installed.

W TOILET

376B VEST

376A

BOILER

M-3B

ELEV

000

EL/M-3AELEV MECH

EMS Computer

New Jack will be installed adjacent (within 2 feet) to the existing EMS computer shown here. Install dual gang box with a single gang metal conversion plate. Use ¾ inch conduit to existing conduit above. TNS will pull back the cable assigned Jack number 2154 and re-terminate here. (Cable is looped in boiler room)


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Other Notes: The new conduit must be a minimum of ¾ inches and must not have any more than (2) 90 degree turns without a pull box. A pull string shall be left by the electrician for TNS. Really any way the electrician can get to an existing cable tray will work, but the bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will pull back and re-terminate the cable.

Connect new ¾ inch conduit to existing TIS infrastructure shown here.


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Founders Hall (Building 06): The EMS computer is located inside the basement mechanical room 01A. Fortunately the telecom room is located almost directly above the computer itself. A new pathway using a conduit must be installed that follows the chimney. A core drill will be required.

Conduit will terminate inside the Telecom room 0018 at the ladder rack.

006-1-0561057 1058

006-1-085-1105hsu-fh-flr1-0144-ap1

EMS Area

Connect new ¾ inch conduit to TR above


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The conduit will need to bonded to the ladder rack with 6AWG.

Other Notes: The new conduit must be a minimum of ¾ inches and must not have any more than (2) 90 degree turns without a pull box. A pull string shall be left by the electrician for TNS. Really any way the electrician can get to an existing cable tray will work, but the bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the jack.


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Siemens (Building 01): The EMS computer is located inside the basement floor mechanical room (Room 5F). The Telecom room ins in room 5B

001-1-0100027 00280029

0022

001-1-0200048

001-1-0180045 0046

001-1-0170043 0044

001-1-0150038 0039

001-1-0140036 00370012 0016

001-1-0190047

001-1-0160040 00410042

001-1-0240053 0054 001-1-023

0051 0052

001-1-0120032 0033001-1-0130034 0035

001-1-0210049

001-1-0220050

0004

001-1-0290013 00140015 0017

Courtesty:6862

Courtesty:6901

001-1-0310073 0074

001-1-0250055 0056

001-1-0080021 0022

001-1-0330075

001-1-0360076

001-1-0370072

001-1-0380121 0122

O ctel

H P RackSH Core

Camera 5A

Camera 5B Swi tch

ATT F iber

ATT

There does exist a pathway using raceway, which will not be sufficient given how it is run and where it terminates, and lack of EMI protection. A new conduit will need to be run from the Telecom room 5B to 5F following an existing path that has been used previously. It will be more complicated than other buildings. Path summary shown below...

EMS AREA


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001-1-0210049

001-1-0220050

001-1-0290013 00140015 0017

Courtesty:6901

001-1-033 Here are images of the pathway starting from the TR.

Room 5B

Outside Room 5A


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Wall opposite Room 5A

Inside Mechanical room, north side of fan unit. Pull box here


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Follow existing pathway, then cross fan unit

Now in mechanical room, run conduit to EMS area. Pull box here

Other Notes: The new conduit must be a minimum of ¾ inches and must not have any more than (2) 90 degree turns without a pull box (NOTE This Job will require a few of them). A pull string shall be left by the electrician for TNS. Really any way the electrician can get to an existing cable tray will work, but the bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the jack.


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Harry Griffith Hall (Building 04): The EMS computer is located inside the penthouse on the upper most floor (roof) on the south side (you have to exist to the roof to get to the south room) - one of the more complicated runs.

A new pathway will need to be installed to the location from the second floor Telecom room # 215 and will follow the pathway used for EPAS. This pathway begins inside room 215 in a separate conduit (shown below).


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Conduit then runs to the closet door accessible near the staircase leading up to the penthouse.

Conduit elbow will be installed, continuing to follow existing path of EPAS until it is outside.


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Once outside, run down the metal wall to the wall near EMS equipment.

Really the pathway can best be determined by the conduit installer, this is just a suggestion.

<space intentionally left blank>


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Here’s the second floor mini plan:

004-2-0132030 2031

004-2-0142032 2033

004-2-0162037 2038

004-2-0152034 20352036

004-2-0402106 21072108 2109

004-2-0392102 21032104 2105

004-2-048

2158

EPAS Equipment to be locatedin data rack

004-2-06921602162

004-2-059-2124

004-2-064-2153

hsu-hg-flr2-0217-am1

Other Notes: The new conduit must be a minimum of ¾ inches and must not have any more than (2) 90 degree turns without a pull box (NOTE This Job will require a few of them). A pull string shall be left by the electrician for TNS. Really any way the electrician can get to an existing cable tray will work, but the bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the jack.

Access to penthouse here:


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Student Health center (Building 42): The EMS computer is located inside the telecom room on the basement level, room 2. A quick conduit can be run from the ladder rack to the EMS machine and we’re in business. Alternatively, the existing conduit can be used, provided that the fiber optics are removed. However this determination would have to be made by a building engineer.

042-1-001

Ladder Rack

EMS Area


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Existing fiber pathway:

Other Notes: The new conduit must be a minimum of ¾ inches and must not have any more than (2) 90 degree turns without a pull box a pull string shall be left by the electrician for TNS. Really any way the electrician can get to an existing cable tray will work, but the bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the jack.


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Forestry (Building 05): The EMS computer is located inside the telecom room on the first floor room 108. An existing conduit that isn’t being used can be modified to work by an electrician rather easily.

The ½ inch existing conduit can be cut and redirected to the EMS computer where a new faceplate and jack will be installed. See next page for how this will work.

EMS Area

EMS A

Telecom Room 109

Existing ½ inch conduit.


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Starting in the Telecom room, the ½ conduit will be cut at the ladder rack right here. It can then be bonded to the rack with min. 6AWG

The conduit passes through the concrete wall to the mechanical room where it will be cut again right here.


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To EMS Computer


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Of course for this to work, the cable inside that conduit will have to be removed first. It appears to be an older thermostat that is no longer being used.



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Gist Hall (Building 23) The EMS computer is located inside the fan room on the first floor (room 113). A new conduit will need to be run from telecom room 2 (117A) to room 113 following an existing TII prepared pathway shown below.

023-2-0011001 1002

023-2-0051011 1012

023-2-0131030 1031

023-2-0121028 1029

023-2-0111026 1027

023-1-1092217

023-2-08610471048

1109

023-1-136-1111hsu-gh- flr 1-0100 -ap2

023-1-1421062

There are numerous elevation changes in the conduit path. Starting with the conduit leaving the TR…

EMS Area


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The pathway transverses room 115 and then passes into the mechanical room.

Changes directions and then goes over a duct.


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Where a pull box will be installed before turning to head south towards the EMS area.



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Natural Resources (Building 40): The EMS computer is located inside the basement mechanical room. A new conduit will need to be installed from the Telecom room in Room 1B to its location.

0 40 -0 -0010 001 0 0020 003

La st Update:

Upd ated By: BAH

6/25/8

0 40 -0 -0020 005

0 0060 007

0 0080 009

0 40 -0 -0040 014 0 0150 016 0 017

0 40 -0 -0030 010 0 0110 012 0 013

0 40 -R -0011 018

0 40 -R -0021 019

0 40 -0 -0050 004

EMS Machine

New 1.25’’ conduit through open space in basement


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Place Jack here:

Conduit will terminate in Telecom room 1A or 1B. Other Notes: The new conduit must be a minimum of 1.25 inches and must not have any more than (2) 90 degree turns without a pull box a pull string shall be left by the electrician for TNS.A bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the jack.


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Theater Arts (Building 10): The main EMS computer in this building is inside the boiler room (7A) and controls old music (Building 8A) as well as the upper fan room mechanical room. Fortunately, there exists a pathway nearby already installed that can be modified to work with minimal labor.

Last Update: 10/17/11

010-1-0020003

010-1-0010001 0002

010-1-0340086

010-1-0350087

Coiled in cei ling

To modify the pathway we will install a junction box on an existing 1.25 conduit and then run a new conduit from room 7 to 7a. No core drilling will be required since there is already an opening for conduits.

EMS Computer:

Existing pathway to gas meter

New Pathway


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The conduit is carrying (2) jack right now, so we will need to pull these cables back to the tray, then cut the conduit and install a pull box. TNS will re-pull these through when we add a new line for the EMS machine. We want these jacks to stay put here for the gas meter outside.

The pull box to intercept the existing conduit can be installed here on the ceiling.


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The new conduit will then pass through this opening in the wall between rooms 7 and 7A to the boiler room. (Image shows view from boiler room)

At this point the conduit just needs to be run next to the EMS machine any way possible. It might be a good idea to have another pull box to additional jacks can be added more easily in the future (i.e. generator control).


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Other Notes: The new conduit must be a minimum of 1.25 inches and must not have any more than (2) 90 degree turns without a pull box a pull string shall be left by the electrician for TNS.A bonded conduit is necessary to shield the low voltage wire from high EMI levels in mechanical rooms. Once the pathway is in place, notify TNS User Support at x5000 and we will install and terminate the jack.


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One-Time Estimated Costs:

Physical Pathway Infrastructure: TNS cannot make this determination, if a formal estimate is required, this document can be forwarded to work control for a work request estimate. Networking Services: A onetime consultation fee for our implementation of the network design may be charged. This is to cover our time and any pro-rated licensing required implementing VPNs through the campus firewalls for this project. Typically with similarly sized projects, this fee would range from 2-3K. \ Telecommunications Services: Operating on decades old policy, state and non state agencies pay different rate for labor, installation and configuration of data Ethernet services. Plant Operations is a state entity which would be applied to the following costs: Per Switch-Port One Time Configuration: $100 New Jack Installation: $75 Labor $35 This means that for each EMS computer we connect to the network, $210 will be charged during the month the work is completed.

Ongoing Estimated Costs: Telecommunications Services: A 4$ per month fee will be charged for each Ethernet line activated for this project. This will be billed at the beginning of every month. Think of this fee as a maintenance fee to ensure that the connection continues working in good order. If the connection develops faults or requires troubleshooting we will respond promptly.


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Total Project Costs by Phase (Excluding Plant Operation Pathway Installation)

Phase 1: Implement Design and Cut-Over Wildlife Building (VPN to EnerNOC) Network Services: Consult Fee of $2000 Telecommunications: Ethernet Add on New Jack $210 Monthly Recurring Charges: Increase by $4/month Total Phase 1: $2210 in OTCs. Additional $4/month MRCs Phase 2: Cut-over remaining EMS computers campus-wide FY 2012/2013 Network Services: No charges. Telecommunications: Ethernet Adds on New Jacks (25 x $210) = $5250 Monthly Recurring Charges: Increase by $100/month Total Phase 2: $5250 in OTCs. Additional $100/month MRCs

Grand Total Project Cost over FY 11/12 & 12/13:

TNS Scope: $7468 in OTCs, $104 increase to MRCs Electricians: $TBD by work Control

~$7,468.00 + Electrician Time & Materials

INTERNET

EMCS NetworkL2 Vlan 925

137.150.136.0/24

HSU

Zone “EMCS”L3 Gateway. IP Address

137.150.136.0/24

VPN termination Zone EMCSDeny Inbound Init.

Permit Outbound Init.Inbound rule set TBD

SH

NR

VM

Route/Switch Core

vpn/fwEnerNOC,

Johnson Controls

Other Vendor

vpn/fw

vpn/fw

Edge FW Cluster Data

CenterCluster

Encrypted VPN Tunnel

EMS Machine

EMS Machine

EMS Machine

EMS Machine

Engineer

Untrust to Trust,Allow VPN connections

from vendors.Inbound rule set TBD

Temporary Static 1:1 NAT RouterBridges Old and New

Networks until project completion

E0: 192.168.1.0/24E1: 137.150.136.5

10Mbps hub

EMS Machine EMS Machine

EMS Machine

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