plasma w&s catalogue

Wear and spare parts for

Contents

Wear and spare parts formechanized plasma torches

PT- 15 XL P. 14 PT- 19 XLS P. 34

PT-24 P. 53 PT- 36, PT- 36R P. 67

PT 37 P 93 PT 600 P 102PT- 37 P. 93 PT- 600 P.102

Plasmaschneidtechnik

Was ist Plasma?Prinzip des Plasmaschneidens

Plasma cutting technologyWhat is plasma? P. 7Principle of plasma cutting P. 8Phases in plasma cutting P. 9 Phasen beim Plasmaschneiden Gase und Gemische in der Plasmaanwendung Plasmaschneidfehler und BeseitigungDefinitionen

Gases and mixtures in the plasma application P. 10 Gas purities in plasma cutting P. 11Plasma cutting errors and correction P. 12Definitions P. 13

PT- 15XL P.14

PT- 15XL torch and hose packages

Wear and spare part setsPT- 15XL repair set O2PT- 15XL repair set Ar/H2

Wear and spare parts PT 15XLWear and spare parts PT- 15XLCarbon steel cutting with O2

- bevel cutting with O2- cutting with ArH2

Aluminium + - cutting with N2 stainless steel - bevel cutting with N2

tti ith A H2- cutting with ArH2

AccessoriesService and interchangeable toolsTest flow metersAir-water curtainAir curtain

Wear and spare parts summary PT- 15XL 3

Contents

PT-19XLS torch and hose packages

Wear and spare parts setPT- 19XLS 200APT- 19XLS repair and accessories set

PT- 19XLS P. 34

p

Wear and spare parts PT- 19XLS Carbon steels – production cutting with air

- production cutting with O2

Aluminium - production cutting with airp g- production cutting with N2

- production cutting with H35

Stainless steel - production cutting with airproduction cutting with N2

- production cutting with H35p gAccessoriesService and interchangeable toolsTest flow metersWater curtain Air curtain Wear and spare parts summary PT- 19XLSp p y

PT- 24 torch and hose packages

Wear and spare parts set

PT- 24 P.53

PT- 24 original equipment setPT- 24 repair and accessories set

Wear and spare parts PT- 24 Carbon steel - cutting with O2

-marking with Ar

Aluminium - cutting with N2

Stainless steel - cutting with air or O2 - cutting with air (CH4)

- cutting with N2- cutting with N2 (CH4)

- marking with Ar AccessoriesService and interchangeable toolsWear and spare parts summary PT- 24

4

Contents

PT- 36, PT- 36R torch and hose packages

Wear and spare parts setPT- 36 200APT- 36 400A

PT- 36, PT-36R P. 67

PT 36 400APT- 36 600APT- 36 H35PT- 36 repair and accessories set

Wear and spare parts PT- 36, PT-36R Carbon steel- production cutting with airCarbon steel production cutting with air

- production cutting with O2- quality cutting with O2

Aluminium - production cutting with airproduction cutting with N2

- production cutting with H35 - quality cutting with N2quality cutting with N2


- production cutting with H35- quality cutting with H35

AccessoriesService and interchangeable toolsService and interchangeable toolsTest flow metersWater curtain Air curtain

Wear and spare parts summary PT- 36, PT- 36R

PT 37 P 93


Wear and spare parts setPT- 37 Start- up KitsPT- 37 Consumables Sets

PT- 37 P. 93

PT 37 Consumables Sets

Wear and spare parts PT- 37 Carbon steels - production cutting with airAluminium - production cutting with air Stainless steel - production cutting with air

Optional AccessoriesTest flow meters

Wear and spare parts summary PT- 375

Contents


Wear and spare parts setPT- 600 original equipment set 200A

PT- 600 P. 102

PT 600 original equipment set 200APT- 600 original equipment set 200A, EPP PT- 600 repair and accessories set

Wear and spare parts PT- 600 Carbon steels - production cutting with airCarbon steels production cutting with air

- production cutting with O2- quality cutting with O2

Aluminium - production cutting with airproduction cutting with N2




AccessoriesAccessoriesService and interchangeable toolsTest flow metersAir-water curtainAir curtain

Wear and spare parts summary PT- 600Wear and spare parts summary PT 600

66

Plasma cutting technologyWhat is plasma?

Definition

Plasma is produced by gas dissociation and ionisation processes. It is a highly heated, electrically conductive gas that consists of positive and negative charge carriers as well as activated and g p g gneutral atoms and molecules. The plasma appears electrically neutral from the outside and has high kinetic energy with great energy density. In physics, plasma is also referred to as the fourth aggregate state of matter. A natural plasma state exists inside the sun and within fixed stars. Lightning bolts are also plasma.

7

Plasma cutting technologyPrinciple of plasma cutting

Plasma torch on the workpiece

ElectrodeCutting gas

Nozzle

ec ode

WorkpieceNegative polePositive pole

Plasma jetPlasma jet

Kerf

Plasma cutting is the thermal arc cutting process in which a constricted plasma jet cuts the workpiece. Temperatures of 30000 K melt the workpiece and partially vaporise it, while the fused material is expelled by the high kinetic energy of the plasma jet. The plasma jet is generated in the torch head by the delivery of the cutting gas and electrical energy. The cutting gas is activated by a high-frequency mixture and ignited with an auxiliary arc. In the processThe cutting gas is activated by a high frequency mixture and ignited with an auxiliary arc. In the process the cutting gas is partially dissociated and ionised, thus becoming electrically conductive. The high energy density and temperature causes the plasma to expand and flow towards the workpiece at up to three times the speed of sound. As the atoms and molecules are recombined on the workpiece surface, the absorbed energy is rapidly released and intensifies the thermal effect of the plasma arc. The steady movement of the torch over the workpiece produces the kerf.

8

Plasma cutting technologyPhases in plasma cutting

Plasma torch with secondary gas flow

A Water supplyB Water outflowC Cutting gasD Secondary gasE Cutting directionF Cut surface

In the generation of the plasma arc, there is a distinction between the start and cutting phases.The gas is accordingly divided into starting gas and cutting gas. These may differ both in terms of the gas type and the flow rate.type and the flow rate.The starting gas is used for the ignition of the plasma arc. Its function is to facilitate the ignition process and lengthen the life of the electrode. Typical starting gases are argon, air and nitrogen.The cutting gas is needed for cutting the workpiece. It configures the cutting process to allow the best possible cutting results on a wide variety of materials. Typical cutting gases for unalloyed and low-alloyed steels are air, oxygen and nitrogen.For aluminium: air, nitrogen and argon/hydrogen mixtures. Air, nitrogen and argon/hydrogen are used for high-alloyed steels.The secondary gas envelops the plasma jet, constricting and cooling it. In this way it helps to enhance the cutting quality further and protects the cutting nozzle during penetration and while cutting under water. Typical secondary gases for unalloyed and low-alloyed steels are air and oxygen/nitrogen mixtures. Air, nitrogen and nitrogen/methane mixtures are used for aluminium and high-alloyed steels.The correct choice of the gas combination affects cutting quality, productivity and effectiveness in plasma cutting.The recommended gas combinations and the wear parts designed for them are shown on the following pages.

9

Plasma cutting technologyGases and mixtures in plasma cutting

Properties and effects on cutting quality

Argon has low thermal conductivity and is therefore not particularly suitable as a plasma gas for the cutting process. However, it is easily ionised and thus ideally suitable for igniting the pilot arc. Argon/argon/air mixtures are frequently used for marking carbon and stainless steels.

Hydrogen has very high energy density and thermal conductivity. As pure hydrogen degrades the nozzles very rapidly, it is usually mixed with argon and nitrogen.

Argon/hydrogen mixtures are used only for dry plasma. High cutting speeds and good cutting quality can be achieved on high-alloyed steels and aluminium. The reductive effect of the hydrogen makes it possible to produce metallically blank and oxide-free cuts. These gas mixtures are mostly used on thick blanks.

Nitrogen has a relatively high energy density. It is an effective plasma gas, even without gas mixtures. Oxide-free cuts can be achieved on thin blanks at high cutting speeds without slag formation. The absorption of nitrogen by the surface has a detrimental effect on weldability. The increased concentration of nitrogen on g y y gthe cutting surface causes the formation of gas bubbles or nitrogen porosity in the melting stock. Nitrogen reduces the formation of slag.

Nitrogen/hydrogen mixtures are used for cutting high-alloyed steels and aluminium. This process produces parallel cut surfaces at high cutting speeds. Oxide formation is lower than with pure nitrogen cuts. The mixtures are described as forming gases and have a maximum hydrogen content of 20%.

Argon/ hydrogen/ nitrogen mixtures produce very high cutting quality on aluminium and stainless steel. The addition of nitrogen reduces burr formation in comparison to pure argon/hydrogen cuts. The cutting performance can be enhanced by increasing the percentage of hydrogen.

Oxygen is the plasma gas used for unalloyed and low-alloyed steels. The cutting quality is very high. It generally produces burr-free cuts without rounded upper edges. Higher cutting speeds are used than with nitrogen and air applications, which guarantees less thermal distortion. The heat-affected zone is smaller. Mechanical properties are not impaired The material features good weldabilityMechanical properties are not impaired. The material features good weldability.

Air is a mixture of oxygen and nitrogen. Dry and oil-free air is used in large volume as a plasma gas. Air has a high energy density. With unalloyed steels it produces straight and smooth cut edges. When cutting aluminium it can cause discolouration of the cut surface. The cut surfaces are nitrogenised.

Methane is not a typical plasma gas. When added to the secondary gas it produces a finer, brighter surface on the cut edgeson the cut edges.

Carbon dioxide is also used as a secondary gas and serves as a coolant.

10

Plasma cutting technology

Gas purities in plasma cutting

Gas quality is partly responsible for correct operation and optimal cutting quality in plasma cutting. Any impurities may cause misfires, poor cutting quality and short p g y p y , p g q ywear part lives. These impurities include gas impurities, moisture and dirt.For plasma cutting on unalloyed and low-alloyed construction steels, high-alloyed steels and aluminium, the minimum purities shown in Table 1 must be guaranteed.Failure to observe these limits leads to losses of quality and economy due to the reduced cutting speed and life of the wear parts.

When supplying air through a compressor and not via compressed gas cylinders, the set requirements in terms of maximum particle size, residual oil content and dew point must be met without fail. Increased oil and moisture contents reduce the life of the wear parts and increase the risk of torch degradation.

Table 1: gas purity

Argon Argon/ Hydrogen Methane Oxygen Nitrogen Hydrogen AirAr H35 CH4 O2 N2 H2 N2-O2

99,995% 99,995% 99,995% 99,500% 99,500% 99,20% dry, free of dirt, oil and water or max. particle size: 0.1 µm, Class 1

99.996% for fluidising gas under ISO 8573, max. residual oil content: 0.1 mg/m3, Class 2 under ISO 8573,

max. dew point: + 3 °C, Class 4 under ISO 85734 under ISO 8573

11

Plasma cutting technology

Cutting errors and correction

The required values of the process variables are given in cutting and consumption tables. The gas supply unit must provide appropriate pressures. If the available pressure is lower than that given in the corresponding table, the cutting performance and quality of the cut will be reduced. Other variable cutting parameters are the strength of current, cutting speed and the distance of the torch from the workpiece. These values are also given in cutting tables. However, they should be regarded as guideline values as parameter adjustments may be required, e.g. due to different alloying components, manufacturing processes and the surface condition of the materials. Any quality losses that occur can be seen in excessive deviation from the cutting angle, heavy burr formation on the lower edge g g , y gof the workpiece, rounding of the upper edge or splashes on the surface of the workpiece.

Cutting angle deviation

In case of cutting angle deviation you must ensure that the plasma cutting torch is aligned at a right angle and the distance from the workpiece is correct. The chosen torch movement direction affects the go and no-go side of the cut edges and depends on the gas distributor used. The correct strength of current must be selected for the material and thickness. Too much cutting speed is often the cause of excessive angle deviation. The required wear parts, particularly the nozzle, should be inspected and replaced in case of wear.

High-speed burr

High-speed burr is formed if there is too much cutting speed, too little current strength or too much distance between the plasma torch and workpiece. When cutting this can be recognised by a narrow kerf. The resulting grooves on the cut edges are very crooked or have an S-shape. The effect of this is slight but very hard burr formation on the underside of the workpiece. The burr is difficult to remove.

Low-speed burr

Low-speed burr is formed if there is too little cutting speed, too much current strength or too little distance between the torch and workpiece. The kerf is wide, while the resulting grooves on the edges are more vertical. This produces a porous burr that is usually easier to remove than high-speed burr.

Rounding of the upper edge

R di h d b d b i bl d I hi h diRounding on the upper edge can be caused by an unsuitable secondary gas. In this case, too, the distance between the plasma torch and workpiece may be too great. The cutting speed should be reduced.

Splashes on the surface

Splashes on the surface occur if there is too little cutting speed or too much distance between the torch and workpiece. This may also be caused by a worn nozzle.

12

Plasma cutting technologyDefinitions

UL electrode ...............stands for “Ultra Life” electrode. UL electrodes have an enhanced lifetime compared to standard electrodes.

Cutting gases................all gases used for the cutting process. They are divided into starting gas/plasma gas/secondary gas.

Marking gases.............. the gases used for marking and labelling workpieces. They are divided into starting gas/ plasma gas/ secondary gas.

Quality mode................distinguishes between Production cutting and Quality cutting. The quality mode assiststhe operator in choosing the process. The cutting results meet ISO 9013-3 or better.

Production cutting.........is abbreviated to the letter P. P stands for cutting processes that are more geared towards productivity. These processes are performed at higher cutting speeds.

Quality cutting................is identified by the letter Q. These cutting processes are more geared towardsprecision and cutting quality on the workpiece.

Spare parts....................the interchangeable parts on the plasma torch head.

Wear parts.....................the parts subject to increased wear due to the plasma process.Electrodes and nozzles produce the plasma jet The shield is directly exposed to theElectrodes and nozzles produce the plasma jet. The shield is directly exposed to theheat of the process.

* Spare and wear parts do not correspond to the representation

13

PT- 15XL

1414

Torch PT- 15XLTorch Assembly PT- 15XL

PT- 15 XLS Description

The PT- 15XL is a water-injection torch. The maximum power output goes up to 1000A at 100% duty cycle. Its application areas are the dry and underwater cutting with 800A-1000A. The PT-15XL can be combined with air / water shield (up to 750A).Advantage of the torch: Cutting and Bevel cutting in heavy plate area.

PT- 15XL Power source: ESP 400 C, ESP 600 C, ESP 750 C, 2X ESP 600 C

Art.No.PT- 15XL 1.3m (4.5 Fuß) 0004487174PT- 15XL 1.8m ( 6 Fuß) 0558101069PT- 15XL 3.7m (12 Fuß) 21305

Torch Assembly with Leads

PT 15XL 3.7m (12 Fuß) 21305PT- 15XL 4.6m (15 Fuß) 0004487145PT- 15XL 5.2m (17 Fuß) 21306PT- 15XL 6.1m (20 Fuß) 21302PT- 15XL 7.6m (25 Fuß) 21303PT- 15XL Torch without control cable 0558101073PT 15XL Torch Body 0004485656PT- 15XL Torch Body 0004485656

15

Wear and Spare Part Set PT- 15XL O2

1 20813

Quantity Art.No.Insulator Assembly 1 0004485657Pilot Arc Cable 1 0004470603

Spare and Wear Parts PT-15XL O2consisting of:Part Description

Pilot Arc Cable 1 0004470603Electrode O2 8 0004485615Screw sst 1Screw sst 6-32 x0.5 cap 2 0558101140Lube, Silicone 1 0004470035Electrode Holder Assembly 1 0004485618G B ffl 8 0 067 4 0004485616Gas Baffle 8x0,067 4 0004485616Nozzle Retaining Cup 1 0004485619Nozzle 4 0004485606Contact Ring Assembly 1 0004485658O-Ring I.D. 0.468 x 0.07 10 0004485645O-Ring I.D. 0.145 x 0.07 20 0004485646O-Ring I.D. 0.1301 x 0.07 10 0004485647O-Ring I.D. 0.1614 x 0.07 10 0004485648Nut Driver Tool (Electroden Tool) 1 0004485649Nozzle and Electrode Holder Tool 1 0004485650Hex Wrench 0.062 1 0558000864

16

Wear and Spare Part SetPT-15XL H35

Spare and Wear Parts PT-15XL H35 1 999906Spare and Wear Parts PT 15XL H35 1 999906consisting of:

Quantity Art.-No.Insulator Assembly 1 0004485657Nozzle Retaining Cup, N2 and H35 1 0004485621Pilot Arc Cable 1 0004470603S t 6 32 0 5 2 0558101140

Part Description

Screw sst 6-32 x0.5 cap 2 0558101140Lube, Silicone 1 0004470035Gas Baffle 4 0004470422Electrode Holder Assembly 1 0004485617Nozzle Assembly 0.156 XR 8 0004485602Nozzle Assembly 0.200 XR 6 0004485603Nozzle Assembly -XR 0.230 2 0004485604Nozzle Assembly 0.125 XR 4 0004485601Contact Ring Assembly 1 0004485658Electroden Tip 10 0004485614O-Ring I.D. 0.468 x 0.07 10 0004485645O-Ring I.D. 0.145 x 0.07 20 0004485646gO-Ring I.D. 0.1301 x 0.07 10 0004485647O-Ring I.D. 0.1614 x 0.07 10 0004485648Nut Driver Tool (Electroden Tool) 1 0004485649Nozzle and Electrode Holder Tool 1 0004485650Hex Wrench 0.062 1 0558000864

17

Wear and Spare Parts PT 15XL 80- 360A O2 Production Production

Application: Carbon Steel Straight cutting in acc. to EN ISO 9013Above and Underwater Cutting

Cutting: Start Gas N2Cutting Gas O2Water Injection

Current 80A 125A 260A 300A 340A 360AMat.- Thickness [mm] 4 6 13 6 25 6 25 19 32 32

Cutting Gas N2/O2/H2O N2/O2/H2O N2/O2/H2O N2/O2/H2O N2/O2/H2O N2/O2/H2O

PT-15XL C-Steel

O2

12 45

7

3

6

10

11

1213 9

814

Cutting Gas N2/O2/H2O N2/O2/H2O N2/O2/H2O N2/O2/H2O N2/O2/H2O N2/O2/H2OQuality Modus P P P P P P

Item Part description

1 Electrode 0004485809 0004485809 0004485615 0004485809 0004485809 0004485809

2 Nozzle assembly 0558101142 0558101142 0004485606 0004485805 0004485807 0004485807

3 Shield Retainer 0004485621 0004485621 0004485619 0004485619 0004485619 0004485619

4 Torch sleeve5 T h b d

O2 Cutting

Art.-No.

Wear p

art

s

000447013500044856565 Torch body

6 O-Ring 7 O-Ring 8 O-Ring 9 Insulator Assembly

10 Contact Ring Assembly11 Contact Ring Screw12 Gas Baffle13 Electrode Holder w/ O-Ring14 O-Ring

00044856180004485671

00044856580558101140

0004485612 0004485803

Sp

are

part

s

00044856560004485648000448564500044856480004485657

1 Electrode UL 05580044561 Electrode UL 260-350A2 Nozzle assembly rev. 0004485611 00044858063 Shield Retainer small feet3 Shield Retainer without feet3 Shield Retainer insulated

12 Gas Baffle rev.

H.D.Air Curtain Assembly

0004485808

Cutting with Air Curtain or Bubble Muffler 0002460039

00044856200004470701

0004485613 0004485804

Op

tio

n

0558004459 05580044590558004460

05581011430004485619

ySleeve Assembly

Bubble Muffler AssemblySleeve Assembly

00044856680004485676

0004485679

18

Wear and Spare Parts PT 15XL 260A- 300A O2 ProductionProduction

Application: Carbon Steel Bevel Cutting in acc. to EN ISO 9013Above and Underwater Cutting

Cutting: Start Gas N2Cutting Gas O2Water Injection

13 14

Current 260A-300APT-15XL

12 45

7

3

6

10

11

1213 9

814

Mat.- Thickness [mm] 32Cutting Gas N2/O2/H2O

Quality Modus PItem Part description Art.-No.

1 Electrode 0004485829

2 Nozzle assembly 0004485825

3 Shield Retainer 0004485691

C-Steel O2

Bevel

Wear part

s


4 Torch sleeve 00044701355 Torch body 00044856566 O-Ring 00044856487 O-Ring 00044856458 O-Ring 00044856489 Insulator Assembly 0004485657

10 Contact Ring Assembly 000448565811 Contact Ring Screw 055810114012 Gas Baffle 0004485803

Spare

part

s

12 Gas Baffle 000448580313 Electrode Holder w/ O-Ring 000448568514 O-Ring 0004485671

1 Electrode UL 05580044602 Nozzle assembly rev. 00044858263 Shield Retainer small feet3 Shield Retainer without feet3 Shield Retainer insulated

12 Gas Baffle rev. 0004485804

Option

Air Curtain Assembly Bevel 0004485694Sleeve Air curtain 0004485695

Sleeve Air curtain 4 parts Collet body:0004485859, Collet: 0004485855, Retainer: 0004485858, O-Ring: 0003727038

O

Bevel with Air Curtain

19

Wear and Spare Parts PT 15XL 1000A H35 Production Production

Application: Carbon SteelStraight cutting in acc. to EN ISO 9013Above Water Cutting

Cutting: Start Gas N2Cutting Gas ArH2Water Injection

1

13 14

Current 1000AMat.- Thickness [mm] 150

PT-15XL C, ED, AL

12 45

7

3

6

10

11

1213 9

814

Cutting Gas ArH2Quality Modus P

Item Part description Art.No.




Ar/H2 Cutting

Wear

part

s


10 Contact Ring Assembly 000448565811 Contact Ring Screw 055810114012 Gas Baffle 000448561613 El t d H ld / O Ri 0004485617

Sp

are

part

s

13 Electrode Holder w/ O-Ring 000448561714 O-Ring 0004485671

1 Electrode UL1 Electrode UL 260-350A2 Nozzle Assembly rev.3 Shield Retainer big feet 0004485621 3 Shield Retainer without feet 00044856203 Shield Retainer insulated 00044707013 High Current Retaining Cup 36944

Op

tio

n

3 High Current Retaining Cup 36944High Current Cup Extension 36945

3 High Current Retaining Cup (hardened Cu) 055800213412 Gas Baffle rev.

20

Wear and Spare Parts PT 15XL 80A- 750A N2 ProductionProduction

Application: Aluminum, Stainless SteelStraight Cutting in acc. to nach EN ISO 9013Above and Underwater Cutting

Cutting: Start Gas N2Cutting Gas N2Water Injection

10 11

13 14

Current 80A 100A 125A 250A 400A 600A 750AMat.- Thickness [mm] 3 6 5 8 5 10 10 20 13 25 13 50 75

Cutting Gas N2/N2/H2O N2/N2/H2O N2/N2/H2O N2/N2/H2O N2/N2/H2O N2/N2/H2O N2/N2/H2O

PT-15XL Al a. SS

N2 C i

12 45

7

3

6

10

11

1213 9

814

Quality Modus P P P P P P PItem Part description

1 Electrode 0004485809 0004485809 0004485809 0004485614 0004485614 0004485614 0004485614

2 Nozzle assembly 0558101142 0558101142 0558101142 0004485601 0004485602 0004485603 0004485604

3 Shield Retainer 0004485621 0004485621 0004485621 0004485621 0004485621 0004485621 0004485621

4 Torch sleeve5 T h b d

CuttingArt.-No.

We

ar

pa

rts

000447013500044856565 Torch body

6 O-Ring 7 O-Ring 8 O-Ring 9 Insulator Assembly

10 Contact Ring Assembly11 Contact Ring Screw12 Gas Baffle13 Electrode Holder w/ O-Ring14 O-Ring

Sp

are

pa

rts

00044856560004485648000448564500044856480004485657000448565805581011400004485612

0004485618 0004485617000448567114 O-Ring

1 Electrode UL1 Electrode UL 260-350A2 Nozzle assembly rev. 0004485607 0004485608 0004485609 00044856103 Shield Retainer small feet3 Shield Retainer without feet

Shield Retainer insulated12 Gas Baffle rev.

0004485671

Op

tio

n

0558004459

0004485619000448562000044707010004485613

Cutting with Air Curtain or Bubble MufflerH.D.Air Curtain Assembly

Sleeve AssemblyBubble Muffler Assembly

Sleeve Assembly

Cutting with Air Curtain or Bubble Muffler 0002460039000448567900044856680004485676

21

Wear and Spare Parts PT 15XL 250A- 750A N2 Production Bevel Cutting Production Bevel Cutting

Application: Aluminum, Stainless SteelBevel Cutting in acc. to nach EN ISO 9013Above and Underwater Cutting

Cutting: Start Gas N2Cutting Gas N2Water Injection

13 14

Current 250A 400A 600A 750AMat.- Thickness [mm] 12 15 20 30 30 50 50 75

PT-15XL AL a. ED

12 5

7

3

6

10

11

1213 9

814

4

Cutting Gas N2/N2/H2O N2/N2/H2O N2/N2/H2O N2/N2/H2OQuality Modus P P P P


1 Electrode 0004470094 0004470094 0004470094 0004470094

2 Nozzle assembly 0004485825 0004470225 0004470227 0004470229

3 Shield Retainer 0004485691 0004485691 0004485691 0004485691

4 T h l

N2 Bevel

Art.-No.

Wear

par

ts

00044701354 Torch sleeve5 Torch body6 O-Ring 7 O-Ring 8 O-Ring 9 Insulator Assembly

10 Contact Ring Assembly11 Contact Ring Screw12 Gas Baffle 0004485612 000448561213 Electrode Holder w/ O-Ring

00044856580558101140

00044858030004485685

Sp

are

part

s

000447013500044856560004485648000448564500044856480004485657

13 Electrode Holder w/ O-Ring14 O-Ring

1 Electrode ULElectrode UL 260-350A

2 Nozzle assembly rev. 0004485826 0004470226 0004470228 00044702303 Shield Retainer small feet3 Shield Retainer without feet3 Shield Retainer insulated

12 Gas Baffle rev. 0004485613 0004485613

0004485671

Op

tio

n

0004485804

0004485685

Air Curtain Assembly BevelSleeve Air curtain

Sleeve Air curtain 4 parts Collet body:0004485859, Collet: 0004485855, Retainer:0004485858, O-Ring: 0003727038

Bevel with Air Curtain00044856940004485695

22

Wear and Spare Parts PT 15XL 1000A ArH2 Production Production

Application: Aluminum, Stainless SteelStraight Cutting in acc. to EN ISO 9013Above Water Cutting

Cutting: Start Gas N2Cutting Gas ArH2Water Injection

13 14

Current 1000A1 0

PT-15XL

12 45

7

3

6

10

11

1213 9

814

Mat.- Thickness [mm] 150Cutting Gas ArH2

Quality Modus PItem Part description Art.No.




C, ED, AL Ar/H2

Cutting

Wear

part

s


10 Contact Ring Assembly 000448565811 Contact Ring Screw 055810114012 Gas Baffle 0004485616

Sp

are

part

s

12 Gas Baffle 000448561613 Electrode Holder w/ O-Ring 000448561714 O-Ring 0004485671

1 Electrode UL1 Electrode UL 260-350A2 Nozzle Assembly rev.3 Shield Retainer big feet 0004485621 3 Shield Retainer without feet 00044856203 Shield Retainer insulated 0004470701O

ptio

n

3 High Current Retaining Cup 36944High Current Cup Extension 36945

3 High Current Retaining Cup (hardened Cu) 055800213412 Gas Baffle rev.

O

23

Service and Interchangeable Tools PT-15XL

Electrode Tool Art.- Nr.: 0004485649

Electrode/ Nozzle Tool Art.- Nr.: 0004485650

24

Test Flow Meter

This valuable troubleshooting tool allows measurement of the actual plasma gas flow through the torch.Test Flow Meter Art.No. 0002460056

25

Bubble Muffler PT- 15XL

Above and Underwater CuttingBubble Muffler Art.-Nr.:0004485668

PT-15XL GeradschnittePT-15XL Fasen

26

Air Curtain PT- 15XL

Under Water Bevel CuttingUnder Water Bevel CuttingAir Curtain Bevel Art.-Nr.: 0004485694

Air CurtainBody 0004485801

Nozzle Retaining Cup

Nozzle

Sleeve – 0004485695

Adjust the position of the Air Curtain Assembly on the torch until the nozzle is

Retainer – 0004485698

recessed .10” from the end of the Air Curtain Sleeve. Lock the Air Curtain in place by tightening the llen screw on the

Air Curtain.

Set air pressure to 20 psi.

27

Air Curtain PT- 15XL

Under Water Straight CuttingAir Curtain Straight Cut Art Nr : 0002460039Air Curtain Straight Cut Art.-Nr.: 0002460039

Ai C t iAir Curtain Body –0004485801

Standard/Bevel Nozzle

Sleeve Assy. – 0004485679

Retainer –0004485698

There should be a gap of .040” to .062” between the Nozzle Retaining Cup and the inside of the Air Curtain Sleeve, P/N 21859.

28

Spare and Wear Parts Overview PT 15XL

Electrodes600236 20763UL 35666UL 35886UL 22403600236 20763UL 35666UL 35886UL 22403

N2 – 750A

H-35 – 1000A

0004485614

O2 – 260A O2 – 300-340A

0558004456 0558004459

O 300A N 750AO2 – 300A

Bevel Cutting

N2 – 750A

Bevel Cutting

0558004460 0004470094

Electrode Types

N2 , H-35 O2 - XL O2 - UL O2 - Centricut

29

Spare and Wear Parts Overview PT- 15XL

Water Injection Nozzles

O2 - 260A Replaceable InsulatorN2 - 250A

Bevel NozzleO2 - 300A N2 - 400A N 600A

O2 - 125A O2 - 260A O2 - 300A O2 - 340A

2

N2 - 400A N2 - 600A N2 - 750A

* Reverse SwirlN2 - 250A N2 - 400A

*Reverse SwirlO2 - 260A

*Reverse SwirlO2 - 125A

N2 - 600AN2 - 750A

*Reverse SwirlO2 - 300A N2 - 400A N2 - 600A

2 00N2 - 600A N2 - 750A

2

O2 - 260A O2 - 300A O2 - 340A

Heavy Duty C N l

High Current Nozzle

N2 - 750A Copper Nozzle

O2 - 260A O2 - 300A

* Reverse SwirlO2 - 260A O2 - 300A

H-35 – 1000A

2

O2 - 340A 2

O2 - 340A

30


Water MufflerStd., Bevel & Bubble MufflerCorrosion Resistant No FeetNo Feet

Standard, Bevel Cup

Nozzle Retaining Cup, Bevel FiberBevel Fiber

Nozzle Retaining Cup, High Current, Thick plate

Nozzle Retaining Extension, High Current, Thick plate

Nozzle Retaining Cup, High Current

31


Part Description Bestell.-Nr. Ref.-Nr.GIN Florenz

Baffle 4x0 85mm 0004485612 948142Baffle 4x0.85mm 0004485612 948142

Baffle 4x0.85mm, Rev. 0004485613 948143

Baffle 8X.067 0004485616 2075586

Baffle 8X.067, Rev. 0004485622 20918

Baffle 8 X .047 0004485803 35660

Baffle 8 X .047, Rev. 0004485804 35661

Electrode Holder N2, H35 0004485617 2075343

Electrode Holder O2 0004485618 20398

Electrode Holder Bevel 0004485685 34084

O-Ring.364X.070 Flu 90A 10/BAG 0004485671 86W99

Electrode N2, H35, 1000A 0004485614 600236

Electrode N2, 750A, Bevel 0004470094 22403

Electrode XL, O2, 260A 0004485615 20763XL

Electrode UL O2 260A 0558004456 20763ULElectrode UL, O2, 260A 0558004456 20763UL

Electrode XL, O2, 340A 0004485809 35666XL

Electrode UL, O2, 340A 0558004459 35666UL

Electrode XL, O2, 260A-350A , Bevel 0004485829 35886XL

Electrode UL, O2, 260A- 350A, Bevel 558.004.460 35886UL

Nozzle Assembly, 250A N2, 0.125 0004485601 2075691

Nozzle Assembly, 250A N2, 0.125, Rev. 0004485607 2075692







Nozzle Assembly, High Current, 875A-1000A, H35, 0.250 0004485605 2075587Nozzle Assembly, High Current, 875A 1000A, H35, 0.250 0004485605 2075587

Insulator 250A, 0.125 NOZZLE 0004485634 2075693

Insulator 400A, 0,156 NOZZLE 0004485635 2075617

Insulator 600A, 0.200 NOZZLE 0004485636 2075606

Insulator 750A, 0.230 NOZZLE, HI-FLOW 37152

Insulator 1000A, 0.250 Nozzle, HI CURRENT 0004485638 2075588

PT-15 Nozzle Gasket 0004485643 996628

PT-15 Nozzle Spacer 0004485633 996619

PT-15 Centering Sleeve 0004485642 996618

Water Swirl Ring Std. 0004485631 2075584

Water Swirl Ring Rev. 0004485632 2075616

Nozzle Base 250A, 0.125 0004485626 2075694

Nozzle Base 400A, 0.156 0004485627 2075608

Nozzle Base 600A, 0.200 0004485628 2075609,

32


Nozzle Base 600A, 0.200 0004485628 2075609Nozzle Base 750A, 0.230 0004485629 2075610Nozzle Base 1000A, 0.250 0004485630 19810Nozzle Assembly, 125A, N2, O2, 0.070, Replaceable Insulator 0558101142 37317Nozzle Assembly, 125A, N2, O2, 0.070, Rev., Replaceable Insula 0558101143 37318Nozzle Assembly,, 260A, 02, 0,099 0004470419 20751Nozzle Assembly,, 260A, 02, 0,099, Rev. 20920Nozzle Assembly,, 260A, 02, 0,099, Replaceable Insulator 0004485606 21206BNozzle Assembly,, 260A, 02, 0,099, Rev., Replaceable Insulator 0004485611 21207BNozzle Assembly, 300A, 02, 0,116, Replaceable Insulator 0004485805 35662Nozzle Assembly, 300A, 02, 0,116, Rev., Replaceable Insulator 0004485806 35663Nozzle Assembly, 340A, 02, 0,120, Replaceable Insulator 0004485807 35664Nozzle Assembly, 340A, 02, 0,120, Rev., Replaceable Insulator 0004485808 35665Nozzle Assembly, Heavy Duty Copper, 260A, 02, 0,099 0558004617Nozzle Assembly, Heavy Duty Copper, 260A, 02, 0,099, Rev. 0558004618Nozzle Assembly, Heavy Duty Copper, 300A, 02, 0,116 0558004278Nozzle Assembly, Heavy Duty Copper, 300A, 02, 0,116, Rev. 0558004279Nozzle Assembly, Heavy Duty Copper, 340A, 02, 0,120 0558004280Nozzle Assembly, Heavy Duty Copper, 340A, 02, 0,120, Rev. 0558004281Nozzle Bevel N2, LG 400A 0558004016 0004470225Nozzle Bevel N2, LG 400A, Rev. 0558004017 0004470226Nozzle Bevel N2 600A 0004470227 22473Nozzle Bevel N2 600A Rev. 0004470228 22474Nozzle Bevel N2 750A 0558004018 0004470229Nozzle Bevel N2 750A Rev. 0558004019 0004470230Nozzle Bevel O2 LG 260-300A. 0004485825 21962Nozzle Bevel O2, LG 260A-300A , Rev. 0004485826 21963O-RING 1.125IDX.070 70A 5/BAG 0004470034 181W89Nozzle Retaining Cup, O2 & Bevel, Corrosion Resistant, HD Copp 0004470701 21217Nozzle Retaining Cup, N2 & AR/H2, Watermuffler 0004485621 20759Nozzle Retaining Cup, O2 & Bevel & Bubble Muffler 0004485619 20758Nozzle Retaining Cup, no feet 0004485620 20973Nozzle Retaining Cup, High Current, Thick plate 36944Nozzle Retaining Extension, High Current, Thick plate 36945Nozzle Retaining Cup, High Current 0558002134Nozzle Retaining Cup, Bevel, Fiber 0004485691 35570Sleeve Assembly Air Curtain 0004485679 21859Sleeve Air Curtain Bevel Long 0004485695 21551Sleeve Bubble Muffler 0004485676 21128

33

PT- 19XLS

34

PT- 19XLS Torch PT- 19XLS Torch Hose Packages

Description of the torch type

The PT- 19XLS torch is a water-cooled plasma torch with secondary gas stream. The maximum current carrying capacity is 400A for oxygen and 600A for nitrogen and argon-hydrogen cutting on a 100% duty cycle. Its areas of application are dry plasma cutting and underwater cutting.

PT- 19XLS Plasma current source: ESP 150, ESP 200, ESP 400C, ESP 600C

Art.No.PT- 19XLS 1.3m (4.5 ft.) 0002460001PT- 19XLS 1.8m (6 ft.) 0002460002PT 19XLS 3 7m (12 ft ) 0002460003

Torch Assy w. Leads

PT- 19XLS 3.7m (12 ft.) 0002460003PT- 19XLS 4.6m (15 ft.) 0002460004PT- 19XLS 5.2m (17 ft.) 0002460005PT- 19XLS 6,1m (20 ft.) 0002460006PT- 19XLS 7.6m (25 ft.) 0002460007PT- 19XLS 15.2m (50 ft.) 0002460034( )PT- 19XLS for Straight Cuts Less Lead 0002460014PT- 19XLS for Bevel Head Less Lead 0002242139

35

200A Starter Kit PT-19XLS

200A Starter Kit PT-19XLS 1 0002461003000 6 003consisting of

Quantity Art.No.Electrode long 34086XL 4 0004485684Electrode long N2/ArH2 4 0004470094Nozzle Tip 50Amp 2 0004470018

Part Description

p pNozzle Base 50Amp 1 0004470019Nozzle Tip 150Amp 5 000447.021Nozzle Tip 200Amp 2 0004470022Nozzle Base 100-200Amp 1 0004470023Shield 50Amp 2 0004470027Shi ld 100 250A 2 0004470028Shield 100-250Amp 2 0004470028O-Ring (1,614 ID X 0,070 B) 2 0004485648Nozzle Retainer Cup 1 0004470045Shield Retainer 1 0004470046Diffuser 50Amp 1 0004470030Diffuser 100 360Amp 2 0004470031Diffuser 100-360Amp 2 0004470031

1 0004485649Nozzle/ Electrode Tool 1 0004470048Hex Wrench1 1/16” (1,588 mm) 1 0004485651Allen Wrench 1 0004470049Silicone Grease 1 0004470035

Electrode Tip Removal Tool

36

Spare Part Kit PT-19XLS

1 0002461002

Quantity Art.No.Electrode long 34086XL 4 0004485684El t d l N2/A H2 4 0004470094

Spare Part Kit PT-19XLSconsisting ofPart Description

Electrode long N2/ArH2 4 0004470094Nozzle Tip 50Amp 5 0004470018Nozzle Tip 150Amp 5 0004470021Nozzle 250Amp 5 0004470024Nozzle Base 50Amp 2 0004470019Nozzle Base 100-200Amp 2 0004470023Shield 100-250Amp 4 0004470028Heat Shield 50Amp 2 0004470025Heat Shield 50Amp 2 0004470025Heat Shield 150-250Amp 2 0004485680O-Ring (1,614 ID X 0,070 B) 30 0004485648Contact Ring Assembly 1 0004470043Contact Ring Screw 2 0004470044Set Screw 6-32 X 1/8 6 0004485690Set Screw 6-32 X 3/16 6 0004470039Electrode Holder 1 0004470037Electrode Holder 1 0004470037Nozzle Retainer Cup 1 0004470045Shield Retainer 2 0004470046Baffle 50-200Amp 4 0004485612Torch Body Insulator Assembly 1 0004470041Diffuser 50Amp 2 0004470030Diffuser 100-360Amp 4 0004470031Gasket 2 0004470047Gasket 2 0004470047O-Ring (0,176 ID X 0,050 B) 30 0004485664O-Ring (0,363 ID X 0,070 B) 86W99 20 0004485671O-Ring (0,468 ID X 0,07 B) 86W85 10 0004485645O-Ring (1,301 ID X 0,070 B) 5 0004485666O-Ring (0,145 ID X 0,070 B) 5 0004485646Nozzle/ Electrode Tool 1 0004470048

1 0004485649Electrode Tip Removal Tool 1 0004485649Hex Wrench1 1/16” (1,588 mm) 1 0004485651Allen Wrench 1 0004470049Silicone Grease 1 0004470035

Electrode Tip Removal Tool

37

Wear and Spare PartsPT- 19XLS 50A- 400A Air ProductionProduction

Application: Carbon Steel Straight and Bevel cutting in acc. to EN ISO 9013Dry and Underwater Cutting

Cutting: Start Gas: AirCutting Gas: AirShield Gas: Air

2.1 2.2

12

457

3

61011

1213

98 14..

Current 50A/ 65A 100A 150A 200AMat.-Thickness [mm] 2 6 6 19 4 25 6 25

Cutting Gas Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/AirItem Part description

PT- 19XLS C-Steel

Air Art.No.Item Part description

1 Electrode 0004485684 0004485684 0004485684 0004485684

2 Nozzle

2,1 Nozzle Tip 0004470018 0004470020 0004470021 0004470022

3 Shield 0004470027 0004470028 0004470028 0004470028

2,2 Nozzle Base 00044700194 Torch Sleeve

Wear parts

00044700230558001626 for Straight Cuts4 Torch Sleeve

5 Torch Body6 O-Ring 7 Contact Ring

7,1 Contact Ring Screw8 Electrode Holder w/ O-Ring9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer Insulated12 G B fflS

pare

parts

0558001626 for Straight Cuts00044700400004485648055800385800044700440004470037000448567100044700450558004616000448561212 Gas Baffle

13 Diffuser 000447003014 Insulator Assembly

14,1 O-Ring 86W8514,2 O-Ring 0,175IDx0,5W14,3 O-Ring 1,301IDX.07014,4 Set Screw

S 00044856120004470031

00044700410004485645000448566400044856660004470039

05580044581 Electrode UL 0558004458

Option

1+2 Electrode UL/ Nozzle Tip Set 0558007317 0558007318 0558007319 05580073204 Torch Sleeve Bevel Head12 Gas Baffle rev. 000448561313 Diffuser rev.

10 Nozzle Retainer Cup

Option 0002242139 Only Torch Assy Less Leads

Cutting with Air Curtain or Bubble Muffler0004470281

00044856130004470115

38

Wear and Spare PartsPT- 19XLS 100A- 400A OxygenProduction


Cutting : Start Gas NitrogenCutting Gas OxygenShield Gas Air

457 61011 982.1 2.2

14

12

457

3

61011

1213

98

7.1

14..

Current 100A 150A 200A 250A 325A 360A 400AMat.-Thickness [mm] 3 19 4 25 6 32 6 38 6 38 13 38 19 38

Cutting Gas N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/AirItem Part description

PT-19XLS C-Steel

O2 Art.No.

1 Electrode 0004485684 0004485684 0004485684 0004485684 0004485829 0004485829 0004470093

2 Nozzle 0004470024 0004485844 0004485844 0004470095

2,1 Nozzle Tip 0004470020 0004470021 0004470022 0558007457

3 Shield 0004470028 0004470028 0004470028 0004470028 0004470029 0004470029 0004470029

2,2 Nozzle Base4 Torch Sleeve5 T h B d

We

ar

pa

rts

0558001626 For Straights Cuts0004470040

0004470023

5 Torch Body6 O-Ring 7 Contact Ring7 Contact Ring Screw8 Electrode Holder w/ O-Ring9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer Insulated12 Gas Baffle 0004470097S

pa

re p

art

s

00044700400004485648055800385800044700440004470037000448567100044700450558004616

0004485612 000448582713 Diffuser14 Insulator Assembly


000447003100044700410004485645000448566400044856660004470039

0558004458 05580044601 Electrode UL1+2 Electrode UL/ Nozzle Tip Se 0558007318 0558007319 0558007320 0558007321 0558007322 0558007322

0558004458 0558004460

Op

tio

n

1+2 Electrode UL/ Nozzle Tip Se 0558007318 0558007319 0558007320 0558007321 0558007322 05580073224 Torch Sleeve Bevel Head12 Gas Baffle rev.13 Diffuser rev.


0004485613 00044858040004470115


Op

tio

n 0002242139 Only Torch Assy Less Leads

39

Wear and Spare PartsPT- 19XLS 50A- 200A AirProduction

Application: Aluminum Straight and Bevel cutting in acc. to EN ISO 9013 Dry and Underwater Cutting


2 1 2 2

12

457

3

61011

1213

982.1 2.2 14..

7.1



PT- 19XLS Aluminum

Air Art.No.Item Part description

1 Electrode 0004485684 0004485684 0004485684 0004485684

2 Nozzle

2,1 Nozzle Tip 0004470018 0004470020 0004470021 0004470022

3 Shield 0004470027 0004470028 0004470028 0004470028

2,2 Nozzle Base 00044700194 Torch Sleeve

Wear part

s

00044700230558001626 For Straight Cuts4 Torch Sleeve


7,1 Contact Ring Screw8 Electrode Holder w/ O-Ring9 O-Ring

10 Nozzle Retainer Cup11 Shield Retainer Insulated12 G B ffl 0004485612

0004470037000448567100044700450558004616

Spare

part

s

0558001626 For Straight Cuts0004470040000448564805580038580004470044

12 Gas Baffle13 Diffuser 000447003014 Insulator Assembly


0558004458

000448566400044856660004470039

00044856120004470031

00044700410004485645

S

1 Electrode UL 0558004458

Option

1+2 Electrode UL/ Nozzle Tip Se 0558007317 0558007318 0558007319 05580073204 Torch Sleeve Bevel Head

12 Gas Baffle rev.13 Diffuser rev.



0004485613


000447011540

Wear and Spare PartsPT- 19XLS 65-600A NitrogenProduction


Cutting: Start Gas NitrogenCutting Gas NitrogenShield Gas Nitrogen, Air

2.1 2.2

12

457

3

61011

1213

98

7.1

14..

Current 65A 200A 250A 360A 600AMat.-Thickness [mm] 2 6 6 25 6 25 6 25 25 38

Cutting Gas N2/N2/N2 N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/AirItem Part description

PT 19XLS Aluminum

N2 Art.No.p

1 Electrode 0004485684 0004485684 0004485684 0004470094 0004470094

2 Nozzle 0004470024 0004485844 0004470096

2,1 Nozzle Tip 0004470018 0004470022 0558007457

3 Shield 0004470027 0004470028 0004470028 0004470029 0004470029

2 2 Nozzle Base 0004470019

Wear

part

s

00044700232,2 Nozzle Base 00044700194 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring

7,1 Contact Ring Screw8 Electrode Holder w/ O-Ring9 O-Ring10 Nozzle Retainer Cup

055800385800044700440004470037

re p

art

s


0004470023

00044856710004470045

11 Shield Retainer Insulated12 Gas Baffle 000447009713 Diffuser 000447003014 Insulator Assembly


05580046160004485612 0004485827S

par

00044856660004470039

0004470031000447004100044856450004485664

Op

tio

n

0002242139 Only Torch Assy Less Leads4 Torch Sleeve Bevel Head12 Gas Baffle rev.13 Diffuser rev.


Op

tio

n

0002242139 Only Torch Assy Less Leads0004485613

0004470115Cutting with Air Curtain or Bubble Muffler

0004470281

0004485804

41

Wear and Spare PartsPT- 19XLS 150- 600A H 35 Production

Application: Aluminum Straight and Bevel cutting in acc. to EN ISO 9013 Dry Cutting

Cutting: Start Gas NitrogenCutting Gas Nitrogen, H35Shield Gas Nitrogen, Air

12

457

3

61011

1213

982.1 2.2

7.1

14..


Cutting Gas N2/H35/N2 N2/H35/N2 N2/H35/N2 N2/H35/Air

PT 19XLS

Aluminum

N2/H35/Air N2/H35/Air H35/H35/N2 H35/H35/N2 H35/H35/AirItem Part description

1 Electrode 0004470094 0004470094 0004470094 0004470094 0004470094 0004470094 0004470094

2 Nozzle 0004470024 0004485.844 0004470.96 0004470096 0004470096

2,1 Nozzle Tip 0004470021 0004470022 0558007457

H35 Art.No.

We

ar

pa

rts

3 Shield 0004470028 0004470028 0004470028 0004470029 0004470029 0004470029 0004470029

2,2 Nozzle Base4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring7 Contact Ring Screw8 Electrode Holder w/ O-Ringts


0004470023

g9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer Insulated12 Gas Baffle13 Diffuser14 Insulator Assembly

14,1 O-Ring 86W8514,2 O-Ring 0,175IDx0,5W14 3 O Ri 1 301IDX 070

Sp

are

pa

rt

000448567100044700450558004616

00044856640004485666

000448561200044700310004470041

0004485827 0004470097

0004485645

14,3 O-Ring 1,301IDX.07014,4 Set Screw

00044856660004470039

Op

t io

n 0002242139 Only Torch Assy Less Leads4 Torch Sleeve Bevel Head12 Gas Baffle rev.13 Diffuser rev.

0004485804

Op

t io

n 0002242139 Only Torch Assy Less Leads0004485613

000447011542

Wear and Spare PartsPT- 19XLS 50-200A AirProduction

Cutting: Start Gas: Air

Application: Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013 Dry and Underwater Cutting


457 61011 982.1 2.2 14..

123 1213 7.1



PT- 19XLS S-Steel

Air Art.No.

1 Electrode 0004485684 0004485684 0004485684 0004485684

2 Nozzle

2,1 Nozzle Tip 0004470018 0004470020 0004470021 0004470022

3 Shield 0004470027 0004470028 0004470028 0004470028

2,2 Nozzle Base 00044700194 T h Sl

Wear par

ts

00044700230558001626 S k ht h itt4 Torch Sleeve


7,1 Contact Ring Screw8 Electrode Holder w/ O-Ring9 O-Ring

10 Nozzle Retainer Cup11 Shield Retainer Insulated12 G B fflS

pare

parts

0558001626 nur Senkrechtschnitte0004470040000.485648055800385800044700440004470037000448567100044700450558004616000448561212 Gas Baffle

13 Diffuser 000447003014 Insulator Assembly


S 00044856120004470031

00044700410004485645000448566400044856660004470039

05580044581 Electrode UL 0558004458

Option

1+2 Electrode UL/ Nozzle Tip Set 0558007317 0558007318 0558007319 05580073204 Torch Sleeve Bevel Head




0004485613


0004470115

43

Wear and Spare PartsPT- 19XLS 50- 600A NitrogenProduction


C tti St t G NitCutting: Start Gas NitrogenCutting Gas NitrogenShield Gas Nitrogen

Nitrogen, Air

2 1 2 2

12

457

3

61011

1213

982.1 2.2

7.1

14..

Current 50A/ 65A 100A 150A 200A 260A 360A 450A 600AMat.-Thickness [mm] 2 6 6 19 4 25 6 25 6 31 6 25 19 38 25 38

Cutting Gas N2/N2/N2 N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/N2

PT 19XLS S- Steel

N2Item Part description

1 Electrode 0004485684 0004485684 0004485684 0004485684 0004485684 0004470094 004.485.684 0004485684

2 Nozzle 0004470024 004.485.844 0004470095 0004470096

2,1 Nozzle Tip 0004470018 004.470.020 0004470021 0004470022 0558007457

3 Shield 0004470027 0004470028 0004470028 0004470028 0004470028 0004470029 0004470029 0004470029

2 2 Nozzle Base 0004470019 0004470023

Art.No.

Wear

part

s

2,2 Nozzle Base 00044700194 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring

7,1 Contact Ring Screw8 Electrode Holder w/ O-Ring9 O-Ring11 Shield Retainer Insulated11 Shield Retainer

0004470023

000448567100044700450558004616p

are

part

s


12 Gas Baffle13 Diffuser 000447003014 Insulator Assembly


4 Torch Sleeve Bevel Head12 Gas Baffle revn

0002242139 Only Torch Assy Less Leads0004485613 0004485804

00044856660004470039

0004470031000447004100044856450004485664

0004485612 0004485803 0004470097S



Op

tio

n 0004485613 00044858040004470115


44

Wear and Spare PartsPT- 19XLS 150A- 600A H35 Production

Application: Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013 Dry Cutting

Cutting: Start Gas Nitrogen Hydrogen 35Cutting: Start Gas Nitrogen, Hydrogen 35Cutting Gas Hydrogen 35Shield Gas Nitrogen

457 61011 982 1 2 2 14

12

457

3

61011

1213

982.1 2.2

7.1

14..

Current 150A 200A 260A 360A 600A *Mat.-Thickness [mm] 13 19 13 38 13 32 13 38 25 75

Cutting Gas N2/H35/N2 N2/H35/N2 N2/H35/N2 N2/H35/N2 N2/H35/N2H35/H35/N2

PT 19XLS

S- Steel

H35 H35/H35/N2Item Part description

1 Electrode 0004470094 0004470094 0004470094 0004470094 0004470094

2 Nozzle 0004470024 0004485844 0004470096

2,1 Nozzle Tip 0004470021 0004470022 0558007457

3 Shield 0004470028 0004470029 0004470029 0004470029

H35 Art.No.

Wear

part

s

3 Shield 0004470028 0004470029 0004470029 0004470029

2,2 Nozzle Base4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring7 Contact Ring Screw8 Electrode Holder w/ O-Ring9 O Ring

0004470023

0004485671art

s


9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer Insulated12 Gas Baffle13 Diffuser14 Insulator Assembly

14,1 O-Ring 86W8514,2 O-Ring 0,175IDx0,5W14,3 O-Ring 1,301IDX.070

000448564500044856640004485666

000448567100044700450558004616

0004485612 000448582700044700310004470041

Sp

are

pa

, g ,14,4 Set Screw

Op

tio

n 0002242139 Only Torch Assy Less Leads

0004470039

4 Torch Sleeve Bevel Head12 Gas Baffle rev.13 Diffuser rev.O

pti

on 0002242139 Only Torch Assy Less Leads

0004485613 00044858040004470115 45

Service and Alternate Tools PT-19XLS

Electrode Tip Removal Tool Art. No. 0004485649

Nozzle/ Electrode Tool Art. No. 0004470048

This valuable troubleshooting tool allows measurement of the actual plasma gas flow through the torch.Test Flow Meter Art.No. 0558000739 es o e e o 0558000 39

46

Water curtain PT-19XLS

Above and Underwater CuttingWater curtain Art.No. 0004470856

0004470099

0004470281

0558004616

0004470103

Retainer

Part Description Art.Nr. Ref.No.Water Muffler Assy 0004470856 37439Bushing Split Bevel 0004485802 21380Body 0004470099 37438R t i 37433Retainer 37433Cup Nozzle Retaining 0004470100 37431O-Ring 3" IDx 3-3/16"O.D.x3/32" 0004470923 519369O-Ring 2,612IDx0.103W 0004470101 443315O-Ring 1,799ID x 0,103W 0002221978 2221978O Ring 2 114ID x 0 070W 0002114581 2114581O-Ring 2,114ID x 0,070W 0002114581 2114581Sleeve 0004470103 37436O-Ring 1,984ID x 0,139W 0004485699 85W87

47

Air Curtain PT-19XLS

Only Underwater CuttingAir Curtain Art.No. 0004485845

0004470281

0004470099

0004470281

0004470103

0558004616

0004485802

00044701040004470104

P D i i A N R f NPart Description Art.No. Ref.Nr.Air Curtain PT-19XLS 0004485845 37440Bushing Split Bevel 0004485802 21380Body 0004470099 37438Retainer 0004470104 37435Cup Nozzle Retaining 0004470100 37431O-Ring 1,612ID x 0,103W 0004470101 443315O-Ring 1,799ID x 0,103W 0004485696 2221978O-Ring 2,114ID x 0,070W 0004470102 2114581Sleeve 0004470103 37436Sleeve 0004470103 37436O-Ring 1,984ID x 0,139W 0004485699 85W87

48

Spare and Wear Parts Overview PT- 19XLS

Electrodes600236 20763UL 35666UL 35886UL 22403

Electrodes

N2 – 750A

H-35 – 1000A O2 – 260A O2 – 300-340A

O2 – 300A N2 – 750A

O2 – 250AO2 – 360A N2 /H-35 – 600A

2

For Bevel Nozzle

2

For Bevel

Electrode Typesyp

N2 & H-35 O2 - XL O2 - UL O2 - Centricut

49


PT-19XL34085

PT-19XLw/Shield

21982

Nozzles

Düse

Nozzle Nozzle Base Nozzle Tip


Standard for Air Curtain and Water Muffler 50


Part Description Art. No. Ref. No.GIN Florenz

KarbenPT-19XLS Assy Less Leads For Straight Cuts 0002460014 37543y gPT-19XLS Assy Less Leads For Bevel Head 0002242139Sleeve (Only For 2.460.014) 0558001626 37064Rear Main Body Assy PT-19XLS 0004470040 37066Set Screw 6/32 x 3/16 0004470039 61630631Set Screw 6/32 x 1/8 0004485690 61330980Torch Body- Insulator Assy consisting of: 0004470041 370831 X 86 W 85 O-Ring1 X 86 W 85 O Ring 8 x 951000 O-Ring 1 X 2064106 O-Ring 2 x 61630631 SetscrewLocation Pin 0004470042 37063Contact Ring Assembly 0558003858 37071Contact Ring Screw 0004470044 37073Electrode Holder 0004470037 37068Electrode Holder 0004470037 37068ElectrodeXL AIR/O2 (Long) 0004485684 34086XLElectrodeUL AIR/O2 (Long) 0558004458 34086ULElectrode XL AIR/O2 (Long) 0004485829 35886XLElectrode UL AIR/O2 (Long) 0558004460 35886ULElectrode AIR/O2 (Long) 0004470093 22196Electrode N2,AR/H2 (long) 150-400Amp 0004470017 34557El t d N2 AR/H2 (l ) 600A T t 0004470094 22403Electrode N2,AR/H2 (long) 600Amp, Tungsten 0004470094 22403Nozzle Tip 50 Amp 0004470018 22026Nozzle Base 50 Amp 0004470019 22027Nozzle Tip 100 Amp 0004470020 22029Nozzle Tip 150 Amp 0004470021 22030Nozzle Tip 200 Amp 0004470022 22031Nozzle Tip 250 Amp 0558007457 22032Nozzle Tip 360 Amp 22034Nozzle Tip 400 Amp 22033Nozzle Base 100-250 Amp 0004470023 22028Nozzle 250 Amp 0004470024 21822Nozzle 360 Amp 0004485844 35885Nozzle 400 Amp 0004470095 22195Nozzle 600 Amp 0004470096 22401pElectrode UL/ Nozzle Tip Set 50 Amp 0558007317Electrode UL/ Nozzle Tip Set 100 Amp 0558007318Electrode UL/ Nozzle Tip Set 150 Amp 0558007319Electrode UL/ Nozzle Tip Set 200 Amp 0558007320Electrode UL/ Nozzle Tip Set 250 Amp 0558007321Electrode UL/ Nozzle Tip Set 360 Amp 0558007322Electrode UL/ Nozzle Tip Set 400 Amp 0558007323Electrode UL/ Nozzle Tip Set 400 Amp 0558007323Shield 50 Amp 0004470027 21795Heat Shield 50A 0558101026 34885Shield 100-250 Amp 0004470028 21802Shield 100-360 Amp 0004470029 21945 51


Diffuser 50 Amp 0004470030 21796Diffuser 100-600 Amp 0004470031 21944Diffuser 100-600 Amp Rev 0004470115 22496Baffle 50-200 Amp 0004485612 948142Baffle 50-200 Amp Rev 0004485613 948143Baffle 250-360 Amp (8 x 0.047) 0004485803 35660Baffle 250-360 Amp Rev (8 x 0.047) 0004485804 35661Baffle 400 Amp 0004470097 22194P.A. Bus Insulator 0558101027 37076us su ato 0558 0 0 3 0 6Nozzle Retaining Cup 0004470045 37082Nozzle Retaining Cup (For Air Curtain) 0004470281 37431Shield Retainer Insulated 0558004616O- Ring 1.301IDX.070 BUNA- 70A 0004485647 996527O- Ring 1.301IDX.070 SILIC 60A 0004485666 2064106O- Ring.468IDX.070 NEOPR 70A(10) 0004485645 86W85O- Ring 0 364x0 070 FLUOR90 A 0004485671 86W99O- Ring 0,364x0,070 FLUOR90 A 0004485671 86W99O- Ring 0.145IDX.070 BUNA- 70A 0004485646 996526O- Ring.239IDX.070 NEOPR 70A(10) 0004485689 85W10O- Ring 1.125IDX.070 NEOPR 70A 0004470034 181W89O- Ring 0,175ID x 0,50 W 0004485664 951000Gasket 0004470047 37308Nozzle/Electrode Tool 0004470048 37110El t d Ti R l T l ( 7/16 i h) 0004485649 996568Electrode Tip Removal Tool ( 7/16 inch) 0004485649 996568Hex Wrench 1/16" 0558000864 93750006Allen Wrench 0004470049 93750010Silicone Grease 0004470035 17672Coolant "HOT-climate" 0558004297

Electrode Tungsten 3/16" D 0558003963Nozzle 600A H35, 0,198" Divergent 0558003965Nozzle O-Ring 488158Collet Body 0558003964Electrode/ Collet Holder 0558003966Collet 3/16"D Electrode 0558003967Gas Baffle, 32 Hole x0,023" 0558002532Gas Baffle, 32 Hole x0,023" Rev 0558002531Shield, High Current 0558006688Electrode Holder Tool 0558003918Tungsten Electrode Tool 0558003962Nozzle Retaining Cup High Current 0558006690

52

PT- 24

53

PT- 24 TorchPT- 24 Torch Hose Packages


The PT- 24 torch is a water-cooled plasma torch with secondary gas stream. The maximum cutting current is 100A on a 100% duty cycle The area of application is precise dry plasma cutting and marking without wear part100A on a 100% duty cycle. The area of application is precise dry plasma cutting and marking without wear part replacement. The PT- 24 manifold torch is equipped with five integrated magnetic valves to guarantee faster conversion times between cutting and marking processes.

PT- 24 Plasma current source: EPP 200, Precision Plasmarc System

Part Description Art.No.PT 24 M if ld 1 4 (4 5 ft ) 0558002337

Torch Assy w. Leads

PT-24 Manifold; 1.4 m (4.5 ft.) 0558002337PT-24 Manifold; 1.8 m (6 ft.) 0558004095PT-24 Manifold; 3.7 m (12 ft.) 0558002338PT-24 Manifold; 4.6 m (15 ft.) 0558004163PT-24 Manifold; 5.2 m (17 ft.) 0558004164PT-24 Manifold; 6.1 m (20 ft.) 0558002339PT-24 EXT Manifold; 1.4 m (4.5 ft.) 0558004680PT-24 EXT Manifold; 1.8 m (6 ft.) 0558004681PT-24 EXT Manifold; 5.2 m (17 ft.) 0558004682PT-24 EXT Manifold; 6.1 m (20 ft.) 0558004683

54

Starter Kit PT- 24PT 24

Starter Kit PT- 24 1 0002461005Starter Kit PT 24 000 6 005

consisting of

Part Description Quantity Art.No.Electrode 5 0004470051Nozzle"A" 2 0004470055Nozzle „B“ 2 0004470056Nozzle „C“ 2 0004470057Nozzle „D“ 2 0004470058Nozzle „E“ 2 0004470059O-Ring 1.498 X 0.07 1 0004470066O-Ring 1.239 x 0.07 1 0004470065O-Ring 0.614 X 0.07 1 0004470067Swirl Baffle 15A 1 0004470052Swirl Baffle 30A 1 0004470053Swirl Baffle 50A70A 1 0004470054Shield Cup Insulator 1 0004470061Nozzle Electrode Tool 1 0004470108Silicon 1 0004470035

55

Spare Part Kit PT- 24PT 24

Spare Part Kit PT- 24consisting ofconsisting of

Part Description Quantity Art.No.Electrode 5 0004470051Nozzle „B“ 5 0004470056Nozzle „C“ 5 0004470057Nozzle „D“ 5 0004470058Nozzle E“ 3 0004470059Nozzle „E 3 0004470059Shield, 1 piece 6 0004470107O-Ring 1.498 X 0.07 3 0004470066O-Ring 1.239 x 0.07 3 0004470065O-Ring 0.614 X 0.07 3 0004470067Water Baffle 1 0004470114Swirl Baffle 30A 2 0004470053Swirl Baffle 50A- 70A 2 0004470054Nozzle Retainer 1 0004470060Shield Cup Insulator 3 0004470061Nozzle Electrode Tool 1 0004470108

56

Wear and Spare PartsPT- 24 16- 100A Oxygen

Application: Carbon SteelStraight Cutting in acc. to EN ISO 9013 Dry Cutting

C tti St t G NitCutting : Start Gas NitrogenCutting Gas OxygenShield Gas Nitrogen-Oxygen

12 5133

91011

12 48 7 6141512 5133 12 48 7 61415

Current 16A 35A 45A 70A 100AMat.- Thickness [mm] 1 3.5 2 6 3 10 5 13 8 20

Cutting Gas O2/O2/N2/O2O2/O2/N2/O2O2/O2/N2/O2O2/O2/N2/O2O2/O2/N2/O2Quality Modus

Item Part Description

PT-24 C-Steel O2(N2)

Art.No.

1 Electrode UL

2 Nozzle Assembly 0004470055 0004470056 0004470057 0004470058 0004470059

3 Shield

4 Torch Sleeve w Slot 8.5"5 Torch Body

Wea

r p

arts

0558004457

0004470107

000447057300044701135 Torch Body

6 O-Ring Torch Body (g)7 O-Ring Torch Body (m)8 O-Ring Torch Body (s)9 Water Baffle

10 O-Ring- Electrode11 Gas Baffle 0004470052 0004470053 0004470054 0004470054 000447005412 Nozzle Retainer

Sp

are

par

ts

00044700660004470065000447006700044701140004470466

0004470060

0004470113

12 Nozzle Retainer13 Shield Cup Insulator14 Insulator Shield Retainer15 O-Ring Insulator

0004470060000447006100044701170004485648

1/2 Electrode UL/ Nozzle 0558008742 0558008743 0558008744 05580087453+12+13 One Piece Insulator

4 Torch Sleeve 8.5"4 Torch Sleeve w Slot 14,5"4 Torch Sleeve 14,5" 0558008362

055800530905580083610558004612

Op

tio

n

57

Wear and Spare PartsPT- 24 Marking 10A- 30A Argon/ Air

M ki St t G A

Application: Carbon Steel, Stainless SteelMarking Dry Marking

Marking: Start Gas ArgonCutting Gas ArgonShield Gas Air

91011

12 5133 12 48 7 61415

Current 20AMat.- Thickness [mm]

Marking Gas Ar/AirQuality Modus

Item Part Description Art.-No.

PT-24 Marking

C-Steel S- Steel

10A 15A 30A

Ar/Air Ar/Air Ar/Air

1 Electrode UL

2 Nozzle Assembly0004470056 004.470.057 0004470058 004.470.059 004470056 0004470057 0004470058 0004470058 0004470059

3 Shield


00044705730004470113

Wea

r p

arts

0558004457

0004470107

y6 O-Ring Torch Body (g)7 O-Ring Torch Body (m)8 O-Ring Torch Body (s)9 Water Baffle

10 O-Ring- Electrode11 Gas Baffle 0004470053 000447005312 Nozzle Retainer 0004470060

Sp

are

par

ts

00044700660004470065000447006700044701140004470466

0004470054 0004470054

13 Shield Cup Insulator14 Insulator Shield Retainer15 O-Ring Insulator

1+2 Electrode UL/ Nozzle 0558008742 0558008742

on

000447006100044701170004485648

+12+1 One Piece Insulator4 Torch Sleeve 8.5"4 Torch Sleeve w Slot 14,5"4 Torch Sleeve 14,5"

Op

tio

0558005309055800836105580046120558008362 58

Wear and Spare PartsPT- 24 30A - 100A Nitrogen

Application: Aluminum Straight cutting in acc. to EN ISO 9013 Dry Cutting

Cutting: Start Gas NitrogenCutting Gas NitrogenShield Gas Nitrogen

Nitrogen- Methane

91011

12 5133

91011

12 48 7 61415

Current 30A 55A 70A 100AMat.- Thickness [mm] 1,5 6 1,5 6 4 12 6 16

Cutting Gas N2/N2/N2/CH4 N2/N2/N2 N2/N2/N2 N2/N2/N2Quality Modus

PT-24 Aluminum N2(CH4) Quality Modus


1 Electrode UL

2 Nozzle Assembly 0004470056 0004470057 0004470058 0004470059

3 Shield

( )Art.-No.

Wea

r p

arts

0558004457

0004470107

4 Torch Sleeve w Slot 8.5"5 Torch Body6 O-Ring Torch Body (g)7 O-Ring Torch Body (m)8 O-Ring Torch Body (s)9 Water Baffle10 O-Ring- Electrodear

e p

arts

0004470573

000447006600044700650004470067

0004470113

00044701140004470466

11 Gas Baffle 0004470053 0004470054 0004470054 000447005412 Nozzle Retainer13 Shield Cup Insulator14 Insulator Shield Retainer15 O-Ring Insulator

0004470061004470117

Sp

a

0004485648

0004470060

1+2 Electrode UL/ Nozzle 0558008742 0558008743 0558008744 05580087453+12+13 One Piece Insulator

4 Torch Sleeve 8.5"4 Torch Sleeve w Slot 14,5"4 Torch Sleeve 14,5"

Op

tio

n

0558005309055800836105580046120558008362

59

Wear and Spare PartsPT- 24 30A - 100A Oxygen Air

Application: Stainless Steel

Straight cutting in acc. to EN ISO 9013 Dry Cutting

Cutting : Start Gas Oxygen AirCutting : Start Gas Oxygen, AirCutting Gas Oxygen, AirShield Gas Nitrogen- Oxygen, Air

12 5133

91011

12 48 7 6141512 5133 12 48 7 61415

Current 30A 50A 70A 100AMat.- Thickness [mm] 1,5 6 1,5 6 4 12 6 16

Cutting Gas O2/O2/N2/O2 Air/Air/Air Air/Air/Air Air/Air/AirQuality Modus


PT-24 S-Steel O2, Air

Art.No.

1 Electrode UL

2 Nozzle Assembly 0004470056 004.470.057 0004470058 0004470059

3 Shield

4 Torch Sleeve w Slot 8.5"5 Torch Body 0004470113

Wea

r p

arts

0558004457

0004470107

00044705735 Torch Body6 O-Ring Torch Body (g)7 O-Ring Torch Body (m)8 O-Ring Torch Body (s)9 Water Baffle10 O-Ring- Electrode11 Gas Baffle 000447005312 Nozzle Retainer 0004470060

0004470113

0004470114

000447006600044700650004470067

00044700540004470466

Sp

are

par

ts

12 Nozzle Retainer13 Shield Cup Insulator14 Insulator Shield Retainer15 O-Ring Insulator

1+2 Electrode UL/ Nozzle 0558008742 0558008743 0558008744 0558008745

0004470060

00044701170004485648

0004470061

n 1+2 Electrode UL/ Nozzle 0558008742 0558008743 0558008744 05580087453+12+13 One Piece Insulator


0558005309

Op

tio

n

055800836105580046120558008362 60

Wear and Spare PartsPT- 24 50A - 100A Air



Cutting : Start Gas AirC tti G AiCutting Gas AirShield Gas Air- Methane

12 5133

91011

12 48 7 61415

Current 50A 70A 100AMat.- Thickness [mm] 3 10 2 12 6 16

Cutting Gas Air/Air/Air/CH4 Air/Air/Air/CH4 Air/Air/Air/CH4Quality Modus


1 Electrode UL

PT-24 S- Steel

Air (CH4)Art.-No.

s 05580044587ect ode U

2 Nozzle Assembly 0004470057 0004470058 0004470059

3 Shield

4 Torch Sleeve w Slot 8.5"5 Torch Body6 O Ri T h B d ( )

00044701130004470573

0004470066

Wea

r p

arts

0004470107

6 O-Ring Torch Body (g)7 O-Ring Torch Body (m)8 O-Ring Torch Body (s)9 Water Baffle10 O-Ring- Electrode11 Gas Baffle 12 Nozzle Retainer13 Shi ld C I l t

0004470065

0004470054

00044701140004470466

Sp

are

par

ts

0004470066

0004470067

00044700610004470060


1+2 Electrode UL/ Nozzle 0558008743 0558008744 0558008745

00044701170004485648

0004470061

on

3+12+13 One Piece Insulator4 Torch Sleeve 8.5"4 Torch Sleeve w Slot 14,5"4 Torch Sleeve 14,5"

0558005309

Op

tio

055800836105580046120558008362 61

Wear and Spare Parts PT- 24 50A - 100A N2



Cutting: Start Gas NitrogenC tting Gas NitrogenCutting Gas NitrogenShield Gas Nitrogen

12 5133

91011

12 48 7 61415

Current 50A 70A 100AMat.- Thickness [mm] 3 10 4 13 6 16

Cutting Gas N2/N2/N2 N2/N2/N2 N2/N2/N2Quality Modus


1 Electrode UL

PT-24 S-Steel

N2

Art.-No.

05580044571 Electrode UL

2 Nozzle Assembly 0004470057 0004470058 0004470059

3 Shield


Wea

r p

arts

0558004457

0004470107

00044701130004470573

6 O-Ring Torch Body (g)7 O-Ring Torch Body (m)8 O-Ring Torch Body (s)9 Water Baffle10 O-Ring- Electrode11 Gas Baffle 12 Nozzle Retainer

000447011400044704660004470054

Sp

are

par

ts

000447006600044700650004470067

0004470060o e eta e13 Shield Cup Insulator14 Insulator Shield Retainer15 O-Ring Insulator


00044701170004485648

0004470061

n 1+2 Electrode UL/ Nozzle 0558008743 0558008744 05580087453+12+13 One Piece Insulator


0558005309

Op

tio

n

055800836105580046120558008362

62

Wear and Spare PartsPT- 24 50A - 100A N2

Application: Stainless SteelStraight cutting in acc. to EN ISO 9013 Dry Cutting

Cutting: Start Gas NitrogenC tting Gas NitrogenCutting Gas NitrogenShield Gas Nitrogen- Methane

12 5133

91011

12 48 7 61415

Current 50A 70A 100AMat.- Thickness [mm] 1 1.5 4 13 6 16

Cutting Gas N2/N2/N2/CH4 N2/N2/N2/CH4 N2/N2/N2/CH4Quality Modus


1 Electrode UL

PT-24 S- Steel

N2 (CH4)Art.-No.

s 05580044571 Electrode UL

2 Nozzle Assembly 0004470057 0004470058 0004470059

3 Shield

4 Torch Sleeve w Slot 8.5"5 Torch Body 0004470113

Wea

r p

arts

0558004457

0004470107

0004470573


10 O-Ring- Electrode11 Gas Baffle 12 Nozzle Retainer

00044700650004470067

Sp

are

par

ts

00044700540004470060

00044701140004470466

0004470066



on

000447006100044701170004485648

3+12+13 One Piece Insulator4 Torch Sleeve 8.5"4 Torch Sleeve w Slot 14,5"4 Torch Sleeve 14,5"

0558005309055800836105580046120558008362

Op

tio

63

Wear and Spare PartsPT- 24 Marking Ar/ Air

A li ti C b St l St i l St lApplication: Carbon Steel, Stainless SteelMarking Dry Marking

Marking: Start Gas ArgonCutting Gas ArgonShi ld G AiShield Gas Air

12 5133

91011

12 48 7 61415

Current 20AMat.- Thickness [mm]

Marking Gas Ar/AirQuality Modus


PT-24 Marking

C-Steel S- Steel

10A 15A 30A

Ar/Air Ar/Air Ar/Air

Art.-No.

1 Electrode UL

2 Nozzle Assembly0004470056 004.470.057 0004470058 004.470.059 004470056 0004470057 0004470058 0004470058 0004470059

3 Shield


Wea

r p

arts

0558004457

0004470107

00044705730004470113y


10 O-Ring- Electrode11 Gas Baffle 0004470053 000447005312 Nozzle Retainer

Sp

are

par

ts

00044700660004470065000447006700044701140004470466

0004470054 00044700540004470060


1+2 Electrode UL/ Nozzle 0558008742 0558008742

000447006100044701170004485648

on

+12+1 One Piece Insulator4 Torch Sleeve 8.5"4 Torch Sleeve w Slot 14,5"4 Torch Sleeve 14,5"

Op

tio

0558005309055800836105580046120558008362 64

Service and Alternate Tools PT- 24

Nozzle/ Electrode Tool Art. No.: 0004470108

Nozzle

65

Spare and Wear Parts Overview PT- 24

Part Description Art. No. Ref. No.GIN Florenz

KarbenTorch Body 0004470113 21758Water Baffle 0004470114 21725Electrode UL O2 0558004457 21539ULO- Ring Electrode 0004470466 98W18SWIRL Baffle 2 hole 0004470052 21852SWIRL Baffle 3 hole 0004470053 21536SWIRL Baffle 4 hole 0004470054 21692Nozzle "A" 0004470055 21540Nozzle "B" 0004470056 21541Nozzle "C" 0004470057 21542Nozzle C 0004470057 21542Nozzle "D" 0004470058 21543Nozzle "E" 0004470059 21923Nozzle "ESS" 0004470212 21923SSElectrode UL/Nozzle Set 30A "B" 0558008742Electrode UL/Nozzle Set 50A "C" 0558008743Electrode UL/Nozzle Set 70A "D" 0558008744Electrode UL/Nozzle Set 100A "E" 0558008745Nozzle Retainer 0004470060 22007Shield, 1 piece 0004470107 22531Replacem. f. 21693 a. 22008

Shield Cup Insulator 0004470061 22010Insulator Shield Retainer 0004470117 21712One Piece Insulator 0558005309consisting of:

Nozzle Retainer: 004.470.060

Shield, 1 piece: 004.470.107

Shiel Cup Isulator: 004.470.061

O-Ring 1,614 X 0,70 0004485648 996528 O-Ring 1.239IDX.070 NEOPR 70A 0004470065 86W62O Ring 1 489IDX 070 FLUOR 75A 0004470066 950714O-Ring 1.489IDX.070 FLUOR 75A 0004470066 950714O-Ring 0004470067 638797Lubricant ( 1 OZ ) 0004470035 17672Nozzle/Electrode TOOL 0004470108 21765Krytox Lubricant 8Oz. 0004470112 73585065Coolant for HOT climate 0558004297

66

PT- 36PT- 36R

67

PT- 36 / PT- 36R TorchPT- 36 / PT-36R Torch Hose PackagesPackages


The PT- 36/PT- 36R torch is a water-cooled plasma torch with secondary gas stream. The maximum power input is 650A on a 100% duty cycle Its areas of application are dry plasma

PT- 36 Plasma systems: m³ plasma 201, m³ plasma 401, m³ plasma 601

maximum power input is 650A on a 100% duty cycle. Its areas of application are dry plasma cutting and underwater cutting.Advantage of the torch: cutting, bevel cutting, marking and labelling without wear part replacement.The PT- 36R is the retrofit torch designed to replace the PT- 19 and PT- 600 torch types.

PT 36 Plasma systems: m plasma 201, m plasma 401, m plasma 601

Art.No.PT- 36 1.3m (4.5 ft.) 0558003849PT- 36 1.8m (6 ft.) 0558003850

Torch Assy w. Leads

PT 36 1.8m (6 ft.) 0558003850PT- 36 3.7m (12 ft.) 0558003852PT- 36 4.6m (15 ft.) 0558003853PT- 36 5.2m (17 ft.) 0558003854PT- 36 7.6m (25 ft.) 0558003856

PT- 36R Plasma systems: EPP 200, ESP 200, ESP 400C, ESP 600C

Art.No.PT- 36 R 1.3m (4.5 ft.) 0558006811PT- 36 R 1.8m (6 ft.) 0558006812PT- 36 R 2.2m (7.2 ft.) 0558006781PT- 36 R 3 6m (12 ft ) 0558006813

Torch Assy w. Leads

PT- 36 R 3.6m (12 ft.) 0558006813PT- 36 R 4.6m (15 ft.) 0558006815PT- 36 R 5.2m (17 ft.) 0558006816PT- 36 R 6.1m (20 ft.) 0558006782PT- 36 R 7.6m (25 ft.) 0558006817

68

200A Starter Kit PT 36 PT 36RPT-36, PT-36R

2 1

Bild, Elektroden?

200A Starter Kit PT-36, PT-36R 1 0558005222

Part Description Quantity Art.No.

Electrode O2 UltraLife, normal 8 0558003914

consisting of


Electrode N2/H35, normal 3 0558003928

Electrode O2/N2, low current 3 0558005459

Nozzle PT-36 0,8mm (0,030") 3 0558006908

Nozzle PT-36 1,0mm (0,040") 3 0558006010( )

Nozzle PT-36 1,0mm (0,040") Vent 3 0558008010

Nozzle PT-36 1,4mm (0,055") 3 0558006014

Nozzle PT-36 1,8mm (0,070") 3 0558006018

Nozzle PT-36 2,0mm (0,080 ") 5 0558006020

Nozzle PT-36 2,3mm (0,090") 3 0558006023

Shield PT-36 2,4mm (0,095") 3 0558007624

Shield PT-36 3,0mm (0,120 ") 3 0558006130

Shield PT-36 4,1mm (0,160 ") 3 0558006141

Shield PT-36 6,6mm (0,259") 3 0558006166

69

400A Starter Kit PT-36, PT-36R

2 1 Bild, Elektroden?

400A Starter Kit PT-36, PT-36R 1 0558005223

consisting ofPart Description Quantity Art.No

Electrode O2 UltraLife 8 0558003914

Electrode N2/H35 3 0558003928

Electrode O2/N2 low current 3 0558005459Electrode O2/N2, low current 3 0558005459

Nozzle PT-36 0,8mm (0,030") 3 0558006908

Nozzle PT-36 1,0mm (0,040 ") 3 0558006010

Nozzle PT-36 1,0mm (0,040") vent 3 0558008010

Nozzle PT-36 1,4mm (0,055 ") 3 0558006014, ( , )

Nozzle PT-36 1,8mm (0,070") 3 0558006018

Nozzle PT-36 2,0mm (0,080") 5 0558006020

Nozzle PT-36 2,3mm (0,090 "l) 3 0558006023

Nozzle PT-36 2,5mm (0,099") 3 0558006025( )

Nozzle PT-36 3,6mm (0,141") 3 0558006036

Shield PT-36 2,4mm (0,095") 3 0558007624

Shield PT-36 3,0mm (0,120") 3 0558006130

Shield PT-36 4,1mm (0,160") 3 0558006141

Shield PT-36 6,6mm (0,259") 3 0558006166

70

600A Starter Kit600A Starter Kit PT-36, PT-36R

3

600A Starter Kit PT-36, PT-36 1 0558005224

consisting ofPart Description Quantity Art.No


Electrode N2/H35 3 0558003928

Electrode O2/N2, low current 3 0558005459

Nozzle PT-36 0,8mm (0,030") 3 0558006908

g

Nozzle PT 36 0,8mm (0,030 ) 3 0558006908

Nozzle PT-36 1,0mm (0,040 ") 3 0558006010

Nozzle PT-36 1,0mm (0,040") vent 3 0558008010

Nozzle PT-36 1,4mm (0,055 ") 3 0558006014

Nozzle PT-36 1,8mm (0,070") 3 0558006018

Nozzle PT-36 2,0mm (0,080 ") 5 0558006020

Nozzle PT-36 2,3mm (0,090 ") 3 0558006023

Nozzle PT-36 2,5mm (0,099 ") 3 0558006025

Nozzle PT-36 3,0mm (0,120") 3 0558006030

Nozzle PT-36 3,6mm (0,141 ") 3 0558006036( )

Nozzle PT-36 4,1mm (0,161 ") 3 0558006041

Shield PT-36 2,4mm (0,095") 3 0558007624

Shield PT-36 3,0mm (0,120 ") 3 0558006130

Shield PT-36 4,1mm (0,160 ") 3 0558006141

Shield PT 36 6 6mm (0 259 ") 3 0558006166Shield PT-36 6,6mm (0,259 ") 3 0558006166

Shield PT-36 9,9mm (0,390") 3 0558006199

71

600A Starter Kit Heavy Plate PT-36, PT-36R H35PT 36, PT 36R H35

600A Starter Kit, Heavy Plate 1 0558005225

Part Description Quantity Art.No.

Electrode tungsten 3/16 Zoll 5 0558003963

consisting of

Electrode, tungsten 3/16 Zoll 5 0558003963

Nozzle H35 0,198 Zoll divergent 5 0558003965

Shield High Current 5 0558006688

Electrode/ Collet Holder w/ O-Ring 2 0558005689

Collet 2 0558003964Collet 0558003964

Collet Body 3/16" 2 0558003967

High Current Nozzle Retaining Cup 2 0558006690

Gas Baffle, 32-Loch x 0,023 2 0558002532

Electrode/ Collet Holder Tool 1 0558003918

Tungsten Electrode Tool 1 0558003962

72

Spare Part Kit PT- 36, PT-36R

7

8 12 9 6 5

Spare Part Kit PT-36, PT-36R 1 0558005221consisting of

Quantity Art.No.Part Description Quantity Art.No.

Torch Body w/ O-rings 1 0558003804

O-Ring 1,614 IDx0,07 10 0004485648

Contact Ring Assembly 2 0558003858

Screw Contact Ring 6 0004470044

Electrode Holder w/ O Ring 3 0558003924

Part Description

Electrode Holder w/ O-Ring 3 0558003924

O-Ring 0,364 ID x =,071,614 IDx0,07 10 0004485671

Nozzle Retainer 2 0004470045

Shield Retainer 2 0558004616

Gas Baffle, 4-Loch x 0.032 2 0558002533

Gas Baffle, 8-Loch x 0.047 2 0558001625

Gas Baffle, 4-Loch x 0.032 rev. 1 0558002534

Gas Baffle, 8-Loch x 0.047 rev. 1 0558002530

Gas Baffle, 4-Loch x 0.022 2 0558005457

Diffuser, low current 1 0004470030Diffuser, low current 1 0004470030

Diffuser 5 0004470031

Diffuser, rev. 1 0004470115

Hex Key Wrench 0,109 Zoll 2 0004470049

Electrode Tip Removal Tool 7/16 Zoll 1 0004485649

El t d H ld R l T l 1 0558003918Electrode Holder Removal Tool 1 0558003918

Silicone grease DC- 111 5,3 oz. 1 0004470869

73

Wear and Spare PartsPT- 36 45- 400A Air Production



12

457

3

61011

1213

98

Current 45A 100A 150A 200A 325A 400AMat.-Thickness [mm] 2 5 5 20 5 25 5 50 8 20 8 20

Cutting Gas Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/Air

PT 36 C Steel

Air Cutting Gas Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/AirQuality Modus P P P P P P


1 Electrode 0558005459 0558003914 0558003914 0558003914 0558003914 0558003914

2 Nozzle assembly 0558006010 0558006018 0558006020 0558006023 0558006030 0558006036

Air P

Art.No.

ea

r p

art

s

3 Shield 0558006130 0558006166 0558006166 0558006166 0558006166 0558006199

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring

We

pa

rts

05580016260558003804000448564805580038580558003924g

9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle 055800545713 Diffuser 0004470030

Sp

are

000448567100044700450558004616

0558002533 05580016250004470031

0558002534 055800253112 Gas Baffle rev 0558002534 0558002531

Op

tio

n 0558002534 055800253112 Gas Baffle rev.13 Diffuser rev.


Op

tio

n 0558002534 05580025310004470115

Cutting with Air Curtain or Bubble Muffler0004470281 74

Wear and Spare PartsPT- 36 45-400A OxygenProduction

Application: Carbon Steel Straight and Bevel cutting in acc. to EN ISO 9013, Marking

Dry and Underwater Cutting

Cutting : Start Gas NitrogenCutting Gas OxygenShield Gas Nitrogen, Air

Nitrogen- Oxygen

Marking: Start Gas ArgonMarking Gas Argon Shield Gas Air

12

457

3

61011

1213

98


PT 36 C Steel

Cutting Gas N2/O2/N2/O2 N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/AirMarking Gas AR/AR/Air AR/AR/Air AR/AR/Air


1 Electrode 0558005459 0558003914 0558003914 0558003914 0558003914 0558003914 0558003914

2 Nozzle assembly 0558006010 0558006014 0558006018 0558006020 0558006025 0558006025 0558006030

C Steel O2 P

Art.No.

pa

rts

2 Nozzle assembly 0558006010 0558006014 0558006018 0558006020 0558006025 0558006025 0558006030

3 Shield 0558006130 0558006141 0558006141 0558006141 0558006166 0558006166 0558006166

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly

We

ar

art

s

0558.001.62655800380400044856480558003858

8 Electrode Holder w/ O-Ring9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle 055800545713 Diffuser 0004470030

Sp

are

pa

055800392400044856710044700450558004616

0558002533 0558001625004.470.031



Op

tio

n


0004470281

0558002534 0558002530

75

Wear and Spare PartsPT- 36 45- 400A OxygenQuality

Application: Carbon Steel

Straight and Bevel cutting in acc. to EN ISO 9013, Marking

Dry Cutting

Q y


Cutting: Start Gas NitrogenCutting Gas OxygenShield Gas Nitrogen- Oxygen

Dry Cutting

12

457

3

61011

1213

98

Current 45A/55A 90A/ 100A 130A 200A 280A 360A 400AMat.-Thickness [mm] 1 3 6 12 10 19 15 32 20 35 19 44 30 51

C tti G N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2

PT 36 C Steel

Cutting Gas N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2 N2/O2/N2/O2Marking Gas AR/AR/Air AR/AR/Air AR/AR/Air AR/AR/Air AR/AR/Air AR/AR/Air

Quality Modus Q Q Q Q Q Q QItem Part description

1 Electrode 0558005459 0558003914 0558003914 0558003914 0558003914 0558007791 0558007791

2 Nozzle assembly 0558008010 0558006014 0558006018 0558006020 0558006023 0558006030 0558006036

O2 Q

Art.No.

ar

pa

rts

3 Shield 0558007624 0558006141 0558006141 0558006141 0558006141 0558006166 0558006166

4 Torch Sleeve

5 Torch Body

6 O-Ring

7 Contact Ring Assembly

We

art

s

0558001626

0558003804

0004485648

0558003858

8 Electrode Holder w/ O-Ring

9 O-Ring


11 Shield Retainer insulated

12 Gas Baffle 0558005457

13 Diffuser 000470030 000470031

0004470045

0558004616

0558002533 0558001625

Sp

are

pa 0558003924

0004485671

12 Gas Baffle rev. 055800253013 Diffuser rev.


Op

tio

n 05580025340004470115


76

Wear and Spare PartsPT- 36 45-200A AirProduction


Cutting : Start Gas AirCutting Gas AirShield Gas Air

12

457

3

61011

1213

98

Current 45A 100A 150A 200AMat.-Thickness [mm] 2 5 5 20 5 25 6 32

PT 36 Aluminum

Cutting Gas Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/AirQuality Modus P P P P


1 Electrode 0558005459 0558003914 0558003914 0558003914

2 Nozzle assembly 0558006010 0558006018 0558006020 0558006023

Air P

Art.No.

ar

pa

rts

3 Shield 0558006130 0558006166 0558006166 0558006166

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 El t d H ld / O Ri

We

ap

art

s


9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle13 Diffuser 0004470030

Sp

are

p 05580039240004485671000447004505580046160558002533

004470031

Op

tio

n 055800253412 Gas Baffle rev.13 Diffuser rev.


Op

tio

n 0558002534


0004470115

77

Wear and Spare PartsPT- 36 35A- 600A NitrogenProduction

Application: AluminumStraight and Bevel cutting in acc. to EN ISO 9013 Dry and Underwater Cutting


Nitrogen- Air

12

457

3

61011

1213

98


PT 36 Aluminum

Cutting Gas N2/N2/N2 N2/N2/N2 N2/N2/N2 N2/N2/N2 N2/N2/N2 N2/N2/N2 N2/N2/AirQuality Modus P P P P P P P


1 Electrode 0558003928 0558003928 0558003928 0558003928 0558003928 0558003928 0558003928

2 Nozzle assembly 0558006908 0558006010 0558006014 0558006020 0558006023 0558006030 0558006041

N2 P

Art.No.

ar

pa

rts

0 Shield 0558006130 0558006130 0558006141 0558006141 0558006141 0558006199 0558006199

4 Torch Sleeve5 Torch Body6 O-Ring7 Contact Ring Assembly8 Electrode Holder w/ O-Ring

We

pa

rts

055800162605580038040004485648055800385805580039248 Electrode Holder w/ O Ring

9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle13 Diffuser

12 Gas Baffle rev

Sp

are

0558003924000448567100044700450558004616

0558005457 0558002533 05580016250004470030 0004470031

0558002534 055800253012 Gas Baffle rev.13 Diffuser rev.


Op

tio

n 0558002534 05580025300004470115


Wear and Spare PartsPT- 36 600A H 35 Production

Application: AluminumStraight and Bevel cutting in acc. to EN ISO 9013 Dry Cutting

Cutting: Start Gas NitrogenCutting: Start Gas NitrogenCutting Gas Hydrogen 35Shield Gas Nitrogen

Air

12

457

3

61011

1213

98

Current 600A 600A *Mat.-Thickness [mm] 25 76 102 175

Cutting Gas N2/H35/N2 N2/H35/Air

PT 36 Aluminum

H35 gQuality Modus P P


1 Electrode 0558003928 0558003963

2 Nozzle assembly 0558006041 0558003965

PArt.No.

Wear part

s

3 Shield 0558006199 0558006688

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring 0558003924 0558005689

Collet 0558003964

Wpart

s

0558001626055800380400044856480558003858

Collet 0558003964Collet Body 0558003967

9 O-Ring10 Nozzle Retainer Cup 0004470045 055800669011 Shield Retainer insulated 055800461612 Gas Baffle 0558001625 055800253213 Diffuser 0004470031

Spare

p

0004485671

12 Gas Baffle rev. 0558002530 0558002531

13 Diffuser rev. 0004470115Option

79

Wear and Spare PartsPT- 36 35A- 360A Nitrogen H35QualityQ y


Cutting: Start Gas NitrogenCutting: Start Gas NitrogenCutting Gas Nitrogen, H35Schutzgas Nitrogen

Nitrogen, CH4

12

457

3

61011

1213

98

Current 35A 50A 100A 200A 260A 360AMat.-Thickness [mm] 1 3 4 6 6 12 10 38 6 25 12 45

Cutting Gas N2/N2/N2CH4 N2/N2/N2CH4 N2/N2/N2CH4 N2/N2/N2CH4 N2/N2/N2CH4 N2/H35/N2

PT 36 Aluminum N2 H35

Quality Modus Q Q Q Q Q QItem Part description

1 Electrode 0558003928 0558003928 0558003928 0558003928 0558003928 0558003928

2 Nozzle assembly 0558006908 0558006010 0558006014 0558006020 0558006023 0558006030

QArt.No.

ea

r p

art

s

3 Shield 0558006130 0558006130 0558006141 0558006141 0558006141 0558006199

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring

Wp

art

s

05580016260558003804000448564805580038580558003924g

9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle 055800162513 Diffuser

12 G B ffl 0558002530

Sp

are

000448567100044700450558004616

0558005457 05580025330004470030 0004470.031



Op

tio

n 05580025340004470115


Wear and Spare PartsPT- 36 50-200A AirProduction



457 61011 98

123 1213



PT 36 S. Steel

Air P Quality Modus P P P P


1 Electrode 0558005459 0558003914 0558003914 0558003914

2 Nozzle assembly 0558006010 0558006018 0558006020 0558006023

3 Shield 0558006130 0558006166 0558006166 0558006166

P Art.No.

We

ar

pa

rts

3 Shield 0558006130 0558006166 0558006166 0558006166

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring9 O Ringre

pa

rts

0558001626055800380400044856480558003858055800392400044856719 O-Ring

10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle13 Diffuser 0004470030

Sp

ar 0004485671

000447004505580046160558002533

0004470031

n 055800253412 Gas Baffle rev.n 0558002534

Op

tio

n

13 Diffuser rev.


Op

tio

n


000447028181

Wear- and spare partsPT- 36 70-600A NitrogenProduction

Application: Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013, Marking



Nitrogen- Air


12

4573

61011

1213

98


Cutting Gas N2/N2/N2 N2/N2/N2 N2/N2/N2 N2/N2/N2 N2/N2/Air N2/N2/Air N2/N2/Air

PT 36 S. Steel

Cutting Gas N2/N2/N2 N2/N2/N2 N2/N2/N2 N2/N2/N2 N2/N2/Air N2/N2/Air N2/N2/AirMarking Gas AR/AR/Air AR/AR/Air AR/AR/Air AR/AR/Air


1 Electrode 0558003928 0558003928 0558003928 0558003928 0558003928 0558003928 0558003928

2 Nozzle assembly 0558006014 0558006014 0558006023 0558006025 0558006030 0558006036 0558006041

N2 P

Art.No.

r p

art

s

3 Shield 0558006141 0558006141 0558006141 0558006166 0558006199 0558006199 0558006199

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O Ring

We

ap

art

s


9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insultated12 Gas Baffle 055800545713 Diffuser

12 G B ffl

Sp

are

p 055800392400044856710004470045558004616

0558002533 05580016250004470031

0558002534 055800253012 Gas Baffle rev.13 Diffuser rev.


Op

tio

n 0558002534 05580025300004470115


Wear and Spare PartsPT- 36 600A H35Production

Application: Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013 Dry Cutting

C tti St t G NitCutting: Start Gas NitrogenCutting Gas Hydrogen 35Shield Gas Nitrogen

Nitrogen- Air

12

457

3

61011

1213

98

Current 600A 600A *Mat.-Thickness [mm] 25 76 60 160

PT 36 S. Steel

Cutting Gas N2/H35/N2 N2/H35/AirQuality Modus P P


1 Electrode 0558003928 0558003963

2 Nozzle assembly 0558006041 0558003965

Art.No.

Wear part

s

H35 P

3 Shield 0558006199 0558006688

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring 0558003924 0558005689

We

art

s

0558001626055800380400044856480558003858

Collet 0558003964Collet Body 0558003967

9 O-Ring10 Nozzle Retainer Cup 0004470045 055800669011 Shield Retainer insulated 055800461612 Gas Baffle 0558001625 055800253213 Diffuser 0004470031

Spar

e p

a

0004485671

12 Gas Baffle rev. 0558002530 0558002531

13 Diffuser rev. 0004470115Option

83

Wear and Spare PartsPT- 36 130A- 360A H35 N2QualityQ y

Cutting: Start Gas Nitrogen

Application: Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013, MarkingDry Cutting

Cutting: Start Gas NitrogenCutting Gas Nitrogen, Hydrogen 35 Shield Gas Nitrogen

Nitrogen, Methane


12

457

3

61011

1213

98


Cutting Gas N2/H35/N2 N2/H35/N2 N2/H35/N2 N2/N2/N2CH4 N2/H35/N2

PT 36 S. Steel

Cutting Gas N2/H35/N2 N2/H35/N2 N2/H35/N2 N2/N2/N2CH4 N2/H35/N2Marking Gas Ar/Ar/Air Ar/Ar/Air Ar/Ar/Air Ar/Ar/Air Ar/Ar/Air

Quality Modus Q Q Q Q QItem Part description

1 Electrode 0558003928 0558003928 0558003928 0558003928 0558003928

2 Nozzle assembly 0558006020 0558006023 0558006025 0558006025 0558006030

H35 N2 Q

Art.No.

r p

art

s

y

3 Shield 0558006141 0558006141 0558006166 0558006166 0558006199

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly

/ O

We

aa

rts


9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle 055800162513 Diffuser

Sp

are

p 0558003924000448567100044700450558004616

05580025330004470031


10 Nozzle Retainer Cup 0004470281

Op

tio

n 05580025340004470115


Service and Alternate Tools PT- 36, PT- 36R H35 tH35 wear parts

Tungsten Electrode Tool Art.No. 0558003962

Electrode Holder Tool Art.No. 0558003918

85

Service and Alternate Tools PT- 36, PT- 36R

Electrode Tip Removal Tool Art. No. 0004485649

Nozzle/ Electrode Tool Art. No. 0558003918o e/ ec ode oo o 05580039 8

This valuable troubleshooting tool allows measurement of the actual plasma gas flow through the torch.

Flow Meter Test Assy Art.No. 0002460056Flow Meter Test Set Art.No. 0558000739

86

Speed LoaderPT- 36, PT-36R

Speedloader Handheld Art.No. 0558006164

Speed Loader 5 times Art.No. 0558006165

87

Water Curtain PT- 36, PT- 36R

Above and Underwater CuttingWater Muffler Assy Art.No. 0004470856

0004470099

0004470281

0558004616

0004470103

Retainer

Part Description Art.No. Ref.No.Water Muffler Assy 0004470856 37439Bushing Split Bevel 0004485802 21380Body 0004470099 37438Retainer 37433Cup Nozzle Retaining 0004470281 37431O-Ring 3" IDx 3-3/16"O.D.x3/32" 0004470923 519369O-Ring 2,612IDx0.103W 0004470101 443315O-Ring 1,799ID x 0,103W 0002221978 2221978O-Ring 2,114ID x 0,070W 0002114581 2114581Sleeve 0004470103 37436O-Ring 1,984ID x 0,139W 0004485699 85W87

88

Air Curtain PT- 36, PT- 36R


0004470281

0004470099

0004470103

0558004616

0004485802

0004470104

Part Description Art.No. Ref.Nr.Part Description Art.No. Ref.Nr.Air Curtain PT-36, PT-36R 0004485845 37440Bushing Split Bevel 0004485802 21380Body 0004470099 37438Retainer 0004470104 37435Cup Nozzle Retaining 0004470281 37431Cup Nozzle Retaining 0004470281 37431O-Ring 1,612ID x 0,103W 0004470101 443315O-Ring 1,799ID x 0,103W 0004485696 2221978O-Ring 2,114ID x 0,070W 0004470102 2114581Sleeve 0004470103 37436O-Ring 1,984ID x 0,139W 0004485699 85W87

89

Ersatz- und Verschleißteilübersicht PT- 600Wear and Spare Parts Overview PT- 36, PT- 36R


Electrodes

600236 20763UL 35666UL 35886UL 22403

N2 – 750A

H-35 – 1000A O2 – 260A O2 – 300-340A

O 300A N 750AO – 250A O – 400A N /H-35 O2 – 300A

For Bevel Nozzle

N2 – 750A

For Bevel

O2 – 250A O2 – 400A N2/H-35600A

Electrode Types


90

Ersatz- und Verschleißteilübersicht PT- 36

Spare and Wear Parts Overview PT- 36, PT- 36R

PT-19XL34085

Nozzles

Nozzle Base

PT-19XLPT 19XLS

Nozzle Tip

PT-19XLPT-19XLS50A – 22026

100A – 22029 150A 22030PT-19XLS

50A – 22027100-250A – 22028

150A – 22030 200A – 22031250A – 22032

DüsenhalterNozzle Retaining Cup

Standard for Air Curtain and Bubble Muffler

91

Spare and Wear Parts Overview PT- 36, PT-36R

Part Description Art. No. Ref.No.GIN Florenz

KarbenTorch Body w/ O-Ring 0558003804O-Ring 1,614 ID X 0,070 0004485648 996528Electrode Holder 0558003924Electrode Holder 0558003924O-Ring 0,364 ID X 0,070 0004485671 86W99Electrode 50A O2/N2 low Current 0558005459Electrode UL O2 0558003914Electrode 600A N2/H35 0558003928Nozzle PT- 36 25A 0.6mm 0558006006Nozzle PT- 36 0.8mm 0558006908Nozzle PT-36 50A 1,0mm (0.040") 0558006010Nozzle PT-36 1,0mm (0.040")Vent, PR 0558008010, ( ) ,Nozzle PT-36 100A 1,4mm (0.055") 0558006014Nozzle PT-36 150A 1,8mm 0558006018Nozzle PT-36 200A 2,0mm (0.080") 0558006020Nozzle PT-36 260A 2,3mm 0558006023Nozzle PT-36 300A 2,5mm (0.099") 0558006025Nozzle PT-36 360A 3,0mm 0558006030Nozzle PT-36 400A 3,6mm (0.141") 0558006036Nozzle PT-36 600A 4,1mm (0.161") 0558006041Shield PT-36 2,4mm (0.095") 0558007624Shield PT-36 3,0mm 50A (0.120") 0558006130Shield PT-36 4,1mm 100A-260A (0.160") 0558006141Shield PT-36 6,6mm 300A-400A (0.259") 0558006166Shield PT-36 9,9mm 600A (0.390") 0558006199Shield PT-36 9,9mm (0.390") Heavy Duty 0558005692Gas Baffle, 4 Hole, Std., (4 x 0,022P) 0558005457Gas Baffle, 4 Hole, Std., (4 x 0,032P) 0558002533Gas Baffle, 4 Hole, Rev., (4 x 0,032P) 0558002534Gas Baffle, 8 Hole, Std., (8 x 0,047P) 0558001625Gas Baffle, 8-Loch, Rev., (8 x 0,047P) 0558002530Nozzle Retaining Cup 0004470045 37082Nozzle Retaining Cup, Air Curtain 0004470281 37431Diffuser, 50A 0004470030 21796Diffuser, 100-600A, STD. 0004470031 21944Diffuser, 100-600A, REV. 0004470115 22496Contact Ring Assembly 0558003858Contact Ring Assembly 0558003858Contact Ring Screw 0004470044 37073Shield Retainer 0558004616 37081Lubricant 0004470035 17672Torch Coolant (10Liter) 0558004297Hex Key Wrench 0,109" 0004470049 93750010PT-36 Nut Driver 7/16" 0004485649 996568PT-36 Electrode Holder Tool 0558003918Tungsten Electrode Tool 0558003962Tungsten Electrode Tool 0558003962

Electrode Tungsten 3/16" D 0558003963Nozzle 600A H35, 0,198" Divergent 0558003965Nozzle O-Ring 488158Collet 3/16"D Electrode 0558003964Electrode/ Collet Holder 0558003966Collet Body 0558003967Gas Baffle, 32 Hole x0,023" 0558002532, ,Gas Baffle, 32 Hole x0,023" Rev 0558002531Shield, High Current 0558006688Electrode Holder Tool 0558003918Tungsten Electrode Tool 0558003962Nozzle Retaining Cup High Current 0558006690

92

PT- 37

93



The patented PT- 37 torch severs up to 32 mm( 1-1/4 inch) material using air as the plasma and shieloding gas Utilizing a blowback start and an electrically controlled pilot arc the PT- 37 sets ashieloding gas.Utilizing a blowback start and an electrically controlled pilot arc the PT 37 sets a new standard for starting reliability, cutting characteristics and consumable life. The maximum power input is 100A on a 100% duty cycle. Its area of application is dry plasma cutting.

PT- 37 Plasma systems: ESP- 101 Powercut- 900 Powercut- 1300 Powercut- 1600

Art.No.PT- 37 Torch with rack 1.4m (4.5 ft.) 0558004860PT- 37 Torch with rack 5.2m (17 ft.) 0558004861PT 37 Torch with rack 7 6m (25 ft ) 0558004862

Torch Assy w. Leads

PT- 37 Torch with rack 7.6m (25 ft.) 0558004862PT- 37 Torch with rack 15,2m (50 ft.) 0558004863

PT- 37 Torch w/o rack 1.4m (4.5 ft.) 0558004894PT- 37 Torch w/o rack 5.2m (17 ft.) 0558004895PT- 37 Torch w/o rack 7.6m (25 ft.) 0558004896( )PT- 37 Torch w/o rack 15,2m (50 ft.) 0558004897

94

Start up Kits PT 37PT-37

2 1

Bild, Elektroden?

Start- up Kits PT-37 60Amp 70Amp 90Amp 100Amp

Art.No. 0558008248 0558008247 0558008889 0558004883consisting ofPart Description Art.NoElectrode, Silver 0558004875 10 10 10 10

Gas Baffle, 30-70Amp 0558005217 1 1 1 1

Gas Baffle, 90/ 100Amp 0558004870 0 0 1 1

Nozzle, 30-40Amp 0558005218 5 5 5 5

Quantity

Nozzle, 50 Amp 0558004878 5 5 5 5

Nozzle, 60 Amp 0558008417 5 0 0 0

Nozzle, 70 Amp 0558005219 0 5 5 5

Nozzle, 90 Amp 0558007680 0 0 5 0

Nozzle, 100 Amp 0558004879 0 0 0 5

Retaining Cup with Threads 0558006600 1 1 1 1

Shield, 30- 40 Amp 0558006603 5 5 5 5

Shield, 50- 90 Amp 0558006602 5 5 5 5

Shield, 100 Amp 0558006601 0 0 0 5

O-ring, .674 ID x .103 W Neoprene 85W51 5 5 5 5g,Grease, Silicon Dow DC- 111(0.25oz) 0004470035 1 1 1 1

95

Consumable Sets PT-37

2 1 Bild, Elektroden?

C bl S t PT 37 30 40A 50A 60A 70A 90A 100A 100A V l P kConsumable Sets PT-37 30- 40Amp 50Amp 60Amp 70Amp 90Amp 100Amp 100Amp Value Pack

Art.No. 0558008368 0558004884 0558008831 0558008369 0558008830 0558004885 0558004886

Part Description Art.NoElectrode Standard 0558005220 1

consisting of

Quantity

Electrode, Silver UL 0558004875 1 1 1 1 1 10

Nozzle, 30-40Amp 0558005218 1Nozzle, 50 Amp 0558004878 1Nozzle, 60 Amp 0558008417 1

Nozzle, 70 Amp 0558005219 1

N l 90 A 0558007680 1Nozzle, 90 Amp 0558007680 1

Nozzle, 100 Amp 0558004879 1 15

96

Wear and Spare PartsPT- 37 30- 100A AirProduction

Application: Mild Steel, Aluminum, Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013 Dry Cutting


12 53 610 129

Current 30-40A 50A 70A 100AMat.-Thickness [mm] 1,5 16 3 19 6 32


PT 37 Mild Steel



1 Electrode UL 0558004875 0558004875 0558004875 0558004875

2 Nozzle 0558005218 0558004878 0558005219 0558004879

3 Shield 0558006603 0558006602 0558006602 0558006601

PArt.No.

We

ar

pa

rts

3 Shield 0558006603 0558006602 0558006602 0558006601

45 Torch Body6 O-Ring / Torch Body789 O-Ring/ Nozzle Retainera

re p

art

s

05580048550558003694

05580007349 O Ring/ Nozzle Retainer10 Nozzle Retainer 1112 Gas Baffle 055800487013

on 0558005220

0558006600

0558005217

Sp

a 0558000734

1 Electrode Standard

on 0558005220

Op

tio

Op

tio

97


Application: Aluminum, Mild Steel, Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013 Dry Cutting


12 53 610 129



PT 37 Aluminum



1 Electrode UL 0558004875 0558004875 0558004875 0558004875

2 Nozzle 0558005218 0558004878 0558005219 0558004879

3 Shield 0558006603 0558006602 0558006602 0558006601

PArt.No.

We

ar

pa

rts

3 Shield 0558006603 0558006602 0558006602 0558006601


re p

art

s

05580048550558003694


Sp

a 05580007340558006600

0558005217

on 05580052201 Electrode Standard

on 0558005220

Op

tio

Op

tio

98


Application: Stainless Steel, Aluminum, Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013 Dry Cutting


12 53 610 129



PT 37 SS Air P Quality Modus P P P P


1 Electrode UL 0558004875 0558004875 0558004875 0558004875

2 Nozzle 0558005218 0558004878 0558005219 0558004879

3 Shield 0558006603 0558006602 0558006602 0558006601

PArt.No.

We

ar

pa

rts

3 Shield 0558006603 0558006602 0558006602 0558006601


re p

art

s

05580048550558003694


on 0558005220

0558006600

0558005217

Sp

a 0558000734

1 Electrode Standard

on 0558005220

Op

tio

Op

tio

99

Optional Accessories PT- 37


Gas Flow Measuring Kit Art No 0558000739Gas Flow Measuring Kit Art.No. 0558000739

100


Part Description Art.No. Ref.No.Part Description Art.No. Ref.No.GIN Florenz

KarbenElectrode Standard 0558005220Electrode, Silver 0558004875Gas Baffle, 30-70Amp 0558005217Gas Baffle, 30 70Amp 0558005217Gas Baffle, 90/ 100Amp 0558004870Nozzle, 30-40Amp 0558005218Nozzle, 50 Amp 0558004878Nozzle, 60 Amp 0558008417Nozzle, 70 Amp 0558005219, pNozzle, 90 Amp 0558007680Nozzle, 100 Amp 0558004879Retaining Cup with Threads 0558006600Shield, 30- 40 Amp 0558006603Shield, 50- 90 Amp 0558006602, pShield, 100 Amp 0558006601O-ring, .674 ID x .103 W Neoprene 0004485652 85W51Grease, Silicon Dow DC- 111(0.25oz) 0004470035Start-up Kit 60 Amp PT- 37 0558008248Start-up Kit 70 Amp PT- 37 0558008247p pStart-up Kit 90 Amp PT- 37 0558008889Start-up Kit 100 Amp PT- 37 0558004883Consumable Set 30- 40 Amp, PT-37 0558008368Consumable Set 50 Amp, PT-37 0558004884Consumable Set 60 Amp, PT-37 0558008831Consumable Set 70 Amp, PT-37 0558008369Consumable Set 90 Amp, PT-37 0558008830Consumable Set 100 Amp, PT-37 0558004885Consumable Set 100 Amp Value Pack, PT-37 0558004886

101

PT- 600

102



The PT- 600 torch is a water-cooled plasma torch with secondary gas stream. The maximum cutting current is 400A for oxygen and 600A for nitrogen and argon-hydrogen cutting on a 100% duty cycle. Its areas of application are dry plasma cutting and underwater cutting. Marking without wear part replacement is possible with the EPP 200, 400 and 600 plasma systems.

PT- 600 Plasma current source: ESP 200, EPP 200, ESP 400C, ESP 600C

Torch Assy w. Leads Art.No.PT- 600 1.3m (4.5 ft.) 0558007582PT- 600 1.8m (6 ft.) 0558007583PT- 600 3 7m (12 ft ) 0558007585PT- 600 3.7m (12 ft.) 0558007585PT- 600 4.6m (15 ft.) 0558007586PT- 600 5.2m (17 ft.) 0558007587PT- 600 6.1m (20 ft.) 0558007588PT- 600 7.6m (25 ft.) 0558007589PT- 600 Bevel Expert 4.3m (14 ft) 0558007580

103

200A Starter KitPT- 600

200A Starter Kit PT- 600 1 055800247800 S a e 600 055800 8

Part Description Quantity Art.No.Electrode O2 4 0558001624Electrode tungsten 4 0558002499Nozzle 50A 2 0558001881

consisting of:

Nozzle 100A 2 0558001882Nozzle 150A 2 0558001883Nozzle 200A 2 0558001884Shield 50A 2 0004470027Shield 100A-250A 2 0004470028Diffuser 50A 1 0004470030Diffuser 50A 1 0004470030Diffuser 100A-360A 2 0004470031Shield Retainer 1 0004470046Gas Baffle 2 0558002533O-Ring 0.364 ID x 0.070 4 0004485671O-Ring 1.614 ID x 0.070 2 0004485648O g 6 0 0 0 000 856 8Contact Ring 1 0558003858Contact Ring Screw 1 0004470044Nozzle Retaining Cup 1 0004470045Silicon grease DC- 111 5,3 oz. 1 0004470869Electrode Tip Removal Tool 1 0004485649Electrode Holder Removal Tool 1 0558004611

104

200A-EPP Starter Kid PT- 600

200A-EPP Starter Kid PT- 600 1 0558004907

consisting of:Part Description Quantity Art.No.Electrode UL O2 5 0558004461Electrode UL,O2 5 0558004461Electrode, 250A 3 0558001624Elekcrode N2, H-35 2 0558002499Nozzle 50A 2 0558001881Nozzle 50A, Q 5 0558005456Nozzle 100A 5 0558001882Nozzle 150A 5 0558001883Nozzle 200A 5 0558001884Shield 50A 2 0004470027Shield 100-200A,EPP 5 0558004678Shield 360A 2 0004470029O-Ring, Torch Body 2 0004485648Contact Ring 1 0558003858Contact Ring Screw 1 0004470044gElectrode Holder 1 0558001621O-Ring 86W99, Nozzle 5 0004485671Nozzle Retainer Cup 1 0004470045Shield Retainer 1 0004470046Gas Baffle, 4 Loch 2 0558002533Gas Baffle, 8 Loch 2 0558001625Gas Baffle 32 Loch 1 0558002532Gas Baffle, 32 Loch 1 0558002532Gas Baffle, 4 Loch rev. 1 0558002534Gas Baffle, 8 Loch rev. 1 0558002530Gas Baffle, 32 Loch rev. 1 0558002531Diffuser 50A 1 0004470030Diffuser 100A-360A 1 0004470031Diffuser 100A-360A rev. 1 0004470115Silicon Grease 1 0004470869Electrode Holder Removal Tool 1 0558004611Electrode Tip Removal Tool 1 0004485649

105

600A Wear Part KitPT- 600

600A Wear Part Kit 1 0558002479

Part Description Quantity Art.No.Electrode 250A 5 0558001624Electrode 360A/400A 2 0558002516Electrode N2, H-35 2 0558002499Nozzle 50A 2 0558001881

consisting of

Nozzle 50A 2 0558001881Nozzle 100A 2 0558001882Nozzle 150A 2 0558001883Nozzle 200A 5 0558001884Nozzle 250A 5 0558001623Nozzle 360A 5 0558001885Nozzle 400A 2 0558001886Nozzle 600A 2 0558001887O-Ring 181W89, Nozzle 5 0004470034Shield 50A 2 0004470027Shield 260A 5 0004470028Shield 360A 2 0004470029O-Ring, Torch Body 5 0004485648Contact Ring 1 0558003858Contact Ring 1 0558003858Contact Ring Screw 1 0004470044Electrode Holder 1 0558001621O-Ring 86W99, Electrode 5 0004485671Nozzle Retainer 1 0004470045Shield Retainer 1 0004470046Gas Baffle, 4 Loch 2 0558002533Gas Baffle, 8 Loch 2 0558001625Gas Baffle, 32 Loch 1 0558002532Gas Baffle, 4 Loch rev. 1 0558002534Gas Baffle, 8 Loch rev. 1 0558002530Gas Baffle, 32 Loch rev. 1 0558002531Diffuser 50A 1 0004470030Diffuser 100A 360A 1 0004470031Diffuser 100A-360A 1 0004470031Diffuser 100A-360A rev. 1 0004470115Silicon Grease 1 0004470869Electrode Holder Removal Tool 1 558.004.611Electrode Tip Removal Tool 1 0004485649

106

Wear and Spare PartsPT- 600 50- 200A Air Production



457 61011 9

12

457

3

61011

1213

98

Current 50A 65A 100A 150A 200AMat.-Thickness [mm] 2 3 6 4 19 4 25 6 50

Cutting Gas Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/Air

PT- 600

C-Steel g

Quality Modus P P P P PItem Part description

1 Electrode 0558001624 0558001624 0558001624 0558001624 0558001624

2 Nozzle Assembly 0558001881 0558001881 0558001882 0558001883 0558001884

3 Shield 0004470027 0004470027 0004470028 0004470028 0004470028

AirArt.No.

We

ar

pa

rts

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring9 O-Ring10 Nozzle Retainer Cup11 Shi ld R t i i l t d

Sp

are

pa

rts

05580016260558001825000448564805580038580558001621000448.6710004470045055800461611 Shield Retainer insulated

12 Gas Baffle13 Diffuser

05580046160558002533

0004470030 0004470031

tio

n

05580044611 Electrode UL2 Nozzle Tip 0004470018 0004470020 0004470021 0004470022

2,1 Nozzle Base 00044700191+2 UL Electrode/ Nozzle Tip Set 0558007333 0558007334 0558006235 0558007336ti

on

0558004461

0004470023

Op

t



Op

t

05580025340004470115


Wear and Spare PartsPT- 600 100- 400A OxygenProduction

Application: Carbon Steel Straight and Bevel cutting in acc. to EN ISO 9013, Marking


Cutting : Start Gas NitrogenCutting Gas OxygenShield Gas Nitrogen, Air

Nitrogen- Oxygen


12

457

3

61011

1213

98


/O / /O / /O / /O / /O / /O / /O /

PT 600 C-Steel

Cutting Gas N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/Air N2/O2/AirQuality Modus P P P P P P P


1 Electrode 0558001624 0558001624 0558001624 0558001624 0558002516 0558002516 0558002516

2 Nozzle Assembly 0558001882 0558001883 0558001884 058001623 0558001885 0558001885 0558001886

C Steel O2

Art.No.

We

ar

pa

rts

3 Shield 0004470028 0004470028 0004470028 0004470028 0004470029 0004470029 0004470029

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring9 O-Ring

Wa

re p

art

s


11 Shield Retainer insulated12 Gas Baffle 055800253213 Diffuser

1 Electrode UL2 Nozzle Tip 0004470020 004.470.021 0004470022 558007457 0558007459 0558007458

2 1 Nozzle Base

Sp 0004470045

05580046160558002533 0558001625

0004470031

0558004461

00044700232,1 Nozzle Base1+2 UL Electrode/ Nozzle Tip Set 0558007334 0558006235 0558007336 0558007337 0558007338 055800733912 Gas Baffle rev. 055800253213 Diffuser rev.


0558002530

Op

tio

n 0004470023


0004470281

0558002534

108

Wear and Spare PartsPT- 600 110-200A OxygenQuality

Application: Carbon Steel

Straight and Bevel cutting in acc. to EN ISO 9013, Marking

Dry Cutting

Cutting: Start Gas NitrogenCutting Gas OxygenShield Gas Nitrogen- Oxygen


12

457

3

61011

1213

98

Current 70A-110A 200AMat.-Thickness [mm] 5 13 6 32

Cutting Gas N2/O2/N2/O2 N2/O2/N2/O2

PT 600 C-Steel

O2 Cutt g GasQuality Modus Q Q


1 Electrode UL 0558004461 0558004461

2 Nozzle Assembly 0558005306 0558001883

3 Shield 0558004678 0558004678

OQ

Art.No.

Wear parts


10 Nozzle Retainer Cup 0004470045Spar

e p

arts

055800162605580018250004485648055800385805580016210004485671

p11 Shield Retainer insulated12 Gas Baffle13 Diffuser

2 Nozzle Tip2,1 Nozzle Base1+2UL Electrode/ Nozzle Tip Set0558007334 0558007336o

n

055800461605580025330004470031

S

1+2UL Electrode/ Nozzle Tip Set0558007334 055800733612 Gas Baffle rev.13 Diffuser rev.


Optio

05580025340004470115


Wear and Spare PartsPT-600 65-200A AirProduction



457 61011 98

12

457

3

61011

1213

98



PT 600

Aluminum

Air Quality Modus P P P PItem Part description

1 Electrode 0558001624 0558001624 0558001624 0558001624

2 Nozzle Assembly 0558001881 0558001882 0558001883 0558001884

3 Shield 0004470027 0004470028 0004470028 0004470028

Art.No.

Wear

part

s

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insulated

Sp

are

part

s


12 Gas Baffle13 Diffuser 0004470030

05580046160558002533

0004470031

tio

n

05580044611 Electrode UL2 Nozzle Tip 0004470020 0004470021 0004470022

2,1 Nozzle Base1+2 UL Electrode/ Nozzle Tip Set 0558007334 0558006235 0558007336ti

on

0558004461

0004470023

Op

t p12 Gas Baffle rev.13 Diffuser rev.


Op

t

05580025340004470115


Wear and Spare PartsPT- 600 65-600A NitrogenProduction

Application: AluminumStraight and Bevel cutting in acc. to EN ISO 9013 Dry and Underwater Cutting


Nitrogen Air

12

457

3

61011

1213

98


Cutting Gas N2/N2/N2 N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/Air

PT-600 Aluminium Cutting Gas N2/N2/N2 N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/Air

Quality Modus P P P P PItem Part description

1 Electrode 0558002499 0558002499 0558002499 0558002499 0558002499

2 Nozzle Assembly 0558001881 0558001884 0558001623 0558001885 0558001887

3 Shield 0004470027 0004470028 0004470028 0004470029 0004470029

N2

Art.No.

We

ar

pa

rts

3 Shield 0004470027 0004470028 0004470028 0004470029 0004470029


10 Nozzle Retainer Cup 0004470045pa

re p

art

s

055800162605580018250004485648055800385805580016210004485671

10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle13 Diffuser 0004470030 0004470031

n

00044700450558004616

0558002533 0558001625

Sp


2,1 Nozzle Basen 0004470023

Op

tio

n

1+2 UL Electrode/ Nozzle Set12 Gas Baffle rev.13 Diffuser rev.


Op

tio

n

05580025300004470115


0558002534

111

Wear- and spare partsPT- 600 150- 600A H 35 Production


Cutting: Start Gas NitrogenCutting: Start Gas NitrogenCutting Gas H 35Shield Gas Nitrogen

Air

12

457

3

61011

1213

98

Current 150A 200A 250A 360A 360A 600A 600AMat.-Thickness [mm] 6 25 10 25 10 25 13 45 10 45 38 25 75

Cutting Gas N2/ArH2/N2 N2/ArH2/N2 N2/ArH2/Air N2/ArH2/Air N2/ArH2/N2 ArH2/ArH2/Air N2/ArH2/N2

PT-600 Aluminum

Cutting Gas N2/ArH2/N2 N2/ArH2/N2 N2/ArH2/Air N2/ArH2/Air N2/ArH2/N2 ArH2/ArH2/Air N2/ArH2/N2Quality Modus P P P P P P P


1 Electrode 0558002499 0558002499 0558002499 0558002499 0558002499 0558002499 0558002499

2 Nozzle Assembly 0558001883 0558001884 0558001623 0558001885 0558001885 0558001887 0558001885

3 Shield 0004470028 0004470028 0004470028 0004470029 0004470029 0004470029 0004470029

ArH2

Art.No.

We

ar

pa

rts

3 Shield 0004470028 0004470028 0004470028 0004470029 0004470029 0004470029 0004470029


Wa

re p

art

s

055800162605580018250004485648055800385805580016210004485671

10 Nozzle Retainer Cup11 Shield Retainer insulated12 Gas Baffle13 Diffuser

Sp 0004470045

05580046160558002533 0558001625

0004470031

on


2 1 N l Bon

0004470023

Op

t io 2,1 Nozzle Base

1+2 UL Electrode/ Nozzle Set12 Gas Baffle rev.13 Diffuser rev.

Op

t io 0004470023

0558002534 05580025300004470115 112



C tti St t G AiCutting: Start Gas: AirCutting Gas: AirShield Gas: Air

457 61011 98

12

457

3

61011

1213

98

Current 65A 100A 150A 200AMat.-Thickness [mm] 1,6 6 5 19 5 25 5 50

Cutting Gas Air/Air/Air Air/Air/Air Air/Air/Air Air/Air/AirQ lit M d P P P P

PT 600

S-Steel

Air Quality Modus P P P PItem Part description

1 Electrode 0558001624 0558001624 0558001624 0558001624

2 Nozzle Assembly 0558001881 0558001882 0558001883 0558001884

3 Shield 0004470027 0004470028 0004470028 0004470028

AirArt.No.

Wear

part

s

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring9 O-Ring10 Nozzle Retainer Cup11 Shield Retainer insulated

Sp

are

part

s


12 Gas Baffle13 Diffuser 0004470030

05580046160558002533

0004470031

tio

n


2,1 Nozzle Base1+2 UL Electrode/ Nozzle Tip Set 0558007334 0558006235 0558007336ti

on

0558004461

0004470023

Op

t p12 Gas Baffle rev.13 Diffuser rev.


Op

t

05580025340004470115


Wear and Spare PartsPT- 600 65- 450A NitrogenProduction

Application: Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013, Marking


Cutting: Start Gas NitrogenCutting: Start Gas NitrogenCutting Gas NitrogenShield Gas Nitrogen

Nitrogen, Air

12

457

3

61011

1213

98

Current 65A 100A 150A 200A 260A 360A 450AMat.-Thickness [mm] 1.5 6 6 19 5 25 6 25 6 32 6 32 19 38

C tti G N2/N2/N2 N2/N2/N2 N2/N2/Ai N2/N2/Ai N2/N2/Ai N2/N2/Ai N2/N2/Ai

PT-600 S- Steel

Cutting Gas N2/N2/N2 N2/N2/N2 N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/Air N2/N2/AirQuality Modus P P P P P P P


1 Electrode 0558001624 0558002499 0558002499 0558002499 0558002499 0558002499 0558002499

2 Nozzle Assembly 0558001881 0558001882 0558001883 0558001884 0558001623 0558001885 0558001886

3 Shield 0004470027 0004470028 0004470028 0004470028 0004470028 0004470029 0004470029

N2

Art.No.

We

ar

pa

rts

3 Shield 0004470027 0004470028 0004470028 0004470028 0004470028 0004470029 0004470029


10 Nozzle Retainer Cuppa

re p

art

s


11 Shield Retainer insulated12 Gas Baffle13 Diffuser 0004470030

S 00044700450558004616

0558002533 05580016250004470031

on

1 Electrode UL 05580044612 Nozzle Tip 0004470020 0004470021 0004470022 0558007459

2,1 Nozzle Base1+2 UL Electrode/ Nozzle Seto

n 0004470023

Op

t io 1+2 UL Electrode/ Nozzle Set



Op

t io

0558002534 05580025300004470115


Wear and Spare Parts PT- 600 150A- 600A H35Produktion

Application: Stainless SteelStraight and Bevel cutting in acc. to EN ISO 9013Dry Cutting

C tti St t G NitCutting: Start Gas NitrogenCutting Gas Argon- Hydrogen Shield Gas Nitrogen

457 61011 98

1

2

457

3

61011

1213

98

Current 150A 200A 260A 360A 600A 600A *Mat.-Thickness [mm] 3 19 10 25 13 32 13 38 25 75 75 150

Cutting Gas N2/ArH2/N2 N2/ArH2/N2 N2/ArH2/N2 N2/ArH2/N2 N2/ArH2/N2 N2/ArH2/N2

PT-600 S- Steel

ArH2Quality Modus P P P P P P


1 Electrode 0558002499 0558002499 0558002499 0558002499 0558002499 0580003963

2 Nozzle Assembly 0558001883 0558001884 0558001623 0558001885 0558001887 0558003965

3 Shield 0004470028 0004470028 0004470028 0004470029 0004470029 0558006688

ArH2

Art.No.

We

ar

pa

rts

3 Shield 0004470028 0004470028 0004470028 0004470029 0004470029 0558006688

4 Torch Sleeve5 Torch Body6 O-Ring 7 Contact Ring Assembly8 Electrode Holder w/ O-Ring 05580039669 O-Ringa

re p

art

s

0558001626055800182500044856480558003858

05580016210004485671

10 Nozzle Retainer Cup 055800669011 Shield Retainer insulated Shield int.12 Gas Baffle 055800253213 Diffuser

Sp 0004470045

05580046160558002533 0558001625

0004470031

on


2 1 N l Bon

0004470023

Op

t io 2,1 Nozzle Base

1+2 UL Electrode/ Nozzle Set12 Gas Baffle rev. 055800253113 Diffuser rev.

Op

t io 0004470023

0558002534 05580025300004470115 115

Service and Removal Tools PT-600

Electrode Removal Tool Art.No. 0004485649

Electrode Holder Removal Tool Art.No. 0558004611


Flow Meter Test Assy Art.No. 0002460056Flow Meter Test Set Art.No. 0558000739

116

Water Muffler PT- 600

Above and Underwater CuttingWater Muffler Art.No. 0004470856

0004470099

0004470281

0558004616

0004470103

Retainer

Part Description Art.-Nr. Ref.No.Water Muffler Assy 0004470856 37439Bushing Split Bevel 0004485802 21380Body 0004470099 37438Retainer 37433Retainer 37433Cup Nozzle Retaining 0004470281 37431O-Ring 3" IDx 3-3/16"O.D.x3/32" 0004470923 519369O-Ring 2,612IDx0.103W 0004470101 443315O-Ring 1,799ID x 0,103W 0002221978 2221978O-Ring 2 114ID x 0 070W 0002114581 2114581O Ring 2,114ID x 0,070W 0002114581 2114581Sleeve 0004470103 37436O-Ring 1,984ID x 0,139W 0004485699 85W87

117

Air Curtain PT- 600


0004470281

0004470099

0558004616

0004470103

0558004616

0004485802

0004470104

Part Description Art No Ref NrPart Description Art.No. Ref.Nr.Air Curtain PT- 600 0004485845 37440Bushing Split Bevel 0004485802 21380Body 0004470099 37438Retainer 0004470104 37435CCup Nozzle Retaining 0004470281 37431O-Ring 1,612ID x 0,103W 0004470101 443315O-Ring 1,799ID x 0,103W 0004485696 2221978O-Ring 2,114ID x 0,070W 0004470102 2114581Sleeve 0004470103 37436O-Ring 1,984ID x 0,139W 0004485699 85W87

118

Ersatz- und Verschleißteilübersicht PT- 600Wear and Spare Parts Overview PT- 600


Electrodes

600236 20763UL 35666UL 35886UL 22403

N2 – 750A

H-35 – 1000A O2 – 260A O2 – 300-340A

O 300A N 750AO – 250A O – 400A N /H-35 O2 – 300A

For Bevel Nozzle

N2 – 750A

For Bevel

O2 – 250A O2 – 400A N2/H-35600A

Electrode Types


119


PT-19XL34085

PT-19XLw/Shield

21982

Nozzles

Düse

Nozzle Nozzle Base Nozzle Tip


Standard for Air Curtain and Bubble Muffler 120

Wear and Spare Parts Overview PT- 600

P t D i ti A t N R f NPart Description Art.No. Ref.No.GIN Florenz

Karben

PT- 600 Torch Body 0558001825 004.470.134Sleeve Torch PT-600 0558001626 004.470.135Contact Ring Assembly 0558003858 004.470.043Screw for Contact Ring 0004470044 37073Electrode Holder PT-600 0558001621 004.470.136Electrode Holder/ Collet Body 0558003966Electrode Air/O2 (Long) 250 Amp 0558001624 004.470.137Electrode UL Air/O2 (Long) 250 Amp 0558004461 558.001.624ULElectrode Air/O2 (Long) 400 Amp 0558002516 004.470.138Electrode Air/O2 (Long) 400 Amp 0558002516 004.470.138Electrode UL Air/O2 (Long) 400 Amp 0558004462 558.002.516ULElectrode Ar/H2, N2 (long) 0558002499 004.470.139Electrode H35, 600A, 3/16" 0558003963Collet Body 3/16" 0558003967Collet 3/16" 0558003964Nozzle 50 Amp 0558001881 004.470.140N l 70 A 110A 0558005306Nozzle 70 Amp-110Amp 0558005306Nozzle 100 Amp 0558001882 004.470.141Nozzle 150 Amp 0558001883 004.470.142Nozzle 200 Amp 0558001884 004.470.143Nozzle 250 Amp 0558001623 004.470.144Nozzle 360 Amp 0558001885 004.470.145Nozzle 400 Amp 0558001886 004.470.146pNozzle 600 Amp 0558001887 004.470.154Nozzle 600Amp, H35, 6" 0558003965Nozzle O-Ring High Current 448158Nozzle Base 50 Amp 0004470019 22027Nozzle Tip 50 Amp 0004470018 22026Nozzle Base 100 Amp-400 Amp 0004470023 22028N l Ti 100 A 0004470020 22029Nozzle Tip 100 Amp 0004470020 22029Nozzle Tip 150 Amp 0004470021 22030Nozzle Tip 200 Amp 0004470022 22031Nozzle Tip 250 Amp 0558007457 22032Nozzle Tip 300 Amp 0558005137Nozzle Tip 360 Amp 0558007459 22034Nozzle Tip 400 Amp 0558007458 22033p p

121

Ersatz- und Verschleißteilübersicht PT- 600

Wear and Spare Parts Overview PT- 600

UL El d /N l S 50 A 0558007333UL Electrode/Nozzle Set 50 Amp 0558007333UL Electrode/Nozzle Set 100 Amp 0558007334UL Electrode/Nozzle Set 150 Amp (EPP- 200) 0558006235UL Electrode/Nozzle Set 200 Amp 0558007336UL Electrode/Nozzle Set 250 Amp 0558007337UL Electrode/Nozzle Set 360 Amp 0558007338UL Electrode/Nozzle Set 400 Amp 0558007339Shield 50 Amp 0004470027 21795Precision Shield 110-200 Amp 0558004678Shield 100-250 Amp 0004470028 21802Shield 360 Amp 0004470029 21945Shield High Current 0558006688Diffuser 50 Amp 0004470030 21796Diffuser 100-600 Amp 0004470031 21944pDiffuser 100-600 Amp Rev. 0004470115 22496Gas Baffle 4 Hole 0558002533 004.470.147Gas Baffle 4 Hole Rev. 0558002534 004.470.148Gas Baffle 8 Hole (8 x 0.047) 0558001625 004.470.149Gas Baffle 8 Hole Rev. (8 x 0.047) 0558002530 004.470.150Gas Baffle 32x023 0558002532Gas Baffle 32x023 Rev 0558002531Gas Baffle 32x023 Rev. 0558002531P.A. Bus Insulator 0558101027 37076Screw 6/32 x 1/8 0004485690 61330980Nozzle Retainer Cup 0004470045 37082Nozzle Retainer Cup High Current 0558006690Nozzle Retainer Cup, Air Curtain, Muffler 0004470281 37431Shield Retainer Insulated 0558004616O Ri 0004485648 996528O-Ring 0004485648 996528O-Ring 0004470034 181W89O - Ring 0,364x0,070 FLUOR90 A 0004485671 86W99Pilot Arc Connector 0004485662 20408Screw 6-32 X 0,125 Hex Socket Set 0004485690 61330980Insulator H.F. Connector 0004485661 20409Tool Electrode Holder 0558001628Electrode Tip Removal Tool ( 7/16 inch) 0004485649 996568Hex Wrench 1/16" 0558000864 93750006Allen Wrench 0004470049 93750010Electrode/ Collet Holder Tool 0558003918Collet/ Electrode Setback Tool 0558003962O- Ring Lubricant 0004470035 17672Coolant for Hot Climate 0558004297

122

plasma w&s catalogue

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