plastic and rubber compounds - kemab compounds.pdf · 2 3 hellenic cables s.a. is a leading greek...

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Page 1: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

Plastic and rubber compounds

Page 2: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

2 3

HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled copper wires. Founded more than 50 years ago, the company operates six plants equipped with modern machinery and equipment. The company’s wide range of copper or aluminium conductor cables up to 400 kV includes Power Cables, Building Wires, Control and Instrumentation Cables, Industrial Cables, Special Purpose Cables and Overhead Conductors. Insulation materials include PVC, EPR and XLPE, as well as low smoke and fire retardant materials. Cables are manufactured and tested in compliance with all international standards such as IEC, VDE, CEI, NF, SEN, BS, NEMA, JIS, ASTM, CENELEC, DIN and ELOT. HELLENIC CABLES S.A. oper-ates its own testing facilities, for the whole range of its products. Many of the company’s products are authorized to carry quality marks from VDE, IMQ, NF-USE, HAR, ELOT, LR and UL. Cables rated up to 1kV carry the CE mark. Enamelled copper wires conform to IEC-317-0-1 and are manufactured through technical collaboration with Phelps Dodge International. A number of enamelled wire types are UL approved. Besides command-ing a leading share of the domestic market,

HELLENIC CABLES S.A is a substantial exporter. Continuous investment in the latest technology and in human resources, enables the company to keep up with develop-ments in the industry worldwide and offer an up-to-date, high-performance product. A fully-owned subsidiary, TELECABLES S.A., produces high technology copper and fibre optic telecommunication and data cables. HELLENIC CABLES S.A continually invest in state of the art manufacturing and testing equipment, in order to maintain efficiency and keep pace with the latest production methods. The company operates a certified Quality Management System in accordance with ISO 9001. As quality has always been a prime concern, HELLENIC CABLES S.A. has operated a Quality Assurance System since 1986, with ISO 9002 certification granted in 1992 and ISO 9001 in 1998.The company has also established an Environmental Man-agement System complying to the ISO 14001 standard. The company’s highly experienced technical and managerial per-sonnel, through unwavering commitment to technological excellence and outstanding quality, ensures that the user of CABLEL products has made a reliable choice.

Plastic and Rubber CompoundsHELLENIC CABLES S.A , specializes in cable manufacturing and also has a separate plant for the production of rubber and plastic com-pounds used mainly for power and telecom-munication cables. It has developed other applications for the pipe industry, profile producers, the shoe industry and other rubber and plastic compounds.The plant is fully automated and operated by specialized and highly experienced scien-tific personnel the production, research and development department.The plant’s products are manufactured according to all international and local standards (IEC, VDE, DIN, ASTM, BS, NF-USE, CENELEC, ELOT, ICEA, etc).All customers are provided with full technical support.

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Page 3: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

PVC Compounds

WIRES & CABLES

Insulation

4 5

HFF-RETARDEL LSF-15

Description: Inner Sheath Specific gravity: 1,54RoHS Compliance: √Specifications: BS6724 bedding, BS7835 bedding Packaging: PE bags 25 kg or in big bags 1000 kg approximately

Suggested temperature profile for low compression screw extruder:

Zone No:

1 2 3 4 5 6 7 8 9 Head

ºC 120 130 130 140 150 150 150 160 165 170

Cable types where it can be used: LSF/SWA/LSF, & LSF/AWA/LSF.

HFF-RETARDEL LSF-14

Description: SheathSpecific gravity: 1,54RoHS Compliance: √Specifications: VDE0207: TYPE HM2, HM4, IEC 60502 -1:TYPE ST8 BS7655: TYPE LTS 4, LTS 3Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for low compression screw extruder:

Zone No:

1 2 3 4 5 6 7 8 9 Head

ºC 100 110 120 130 135 140 145 150 155 155

Cable types where it can be used: NHXH FE180, N2XH, NHXMH, NHXCH.

HFF-RETARDEL LSF-TR1

Description: SheathSpecific gravity: 1,54RoHS Compliance: √Specifications: BS7655: TYPE LTS1Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for low compression screw extruder:

Zone No:

1 2 3 4 5 6 7 8 9 Head

ºC 100 110 120 130 135 140 145 150 155 155

Cable types where it can be used: SWA, AWA etc.

LSF Bedding

PIVINEL 118F-LF

Description: PVC based compounds for power cable insulationSpecific gravity: 1,44 g/cm3

RoHS Compliance: √Specifications: i) VDE 207 TEIL 4 TYPE YI1(TI1) TYPE YI2(TI2) ii) DIV9 iii) IEC 502 TYPE PVC/A/B/C iv) IEC 92-351 TYPE PVC/APackaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 145 155 160 160 165 165 165 165

Τypes of cables where it can be used: HO5VV-F, HO7V-K, J1VV-R, A05VV-R, NYM, TWIN FLAT, PVC/PVC etc.

PIVINEL 113-R2-LF

Description: PVC based compounds for power cables insulation (cables with high thermal resistance)Specific gravity: 1,44 g/cm3

RoHS Compliance: √Specifications: EN 50363-3 TYPE TI3, VDE0207 TYPE YI8, UL62Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 160 160

Τypes of cables where it can be used: Η05V2-Κ, Η07V2-Κ.

PIVINEL 111-R2

Description: PVC based compounds for power cable insulationSpecific gravity: 1,41 g/cm3

Specifications: VDE 0207 TYPE YI4,YI8 IEC 60502-1 TYPE PVC/APackaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 165 160

Τypes of cables where it can be used: Η05V2-Κ, Η07V2-Κ.

LSF Sheaths

Insulation

WIRES & CABLES

PVC Compounds

4

Page 4: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

6 7

PIVINEL 117-R1-LF

Description: PVC based compounds for power cables insulation (cables with thermal resistance 80 oC) Specific gravity: 1,40 g/cm3

RoHS Compliance: √Specifications: VDE 0207 TYPE YI7Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 165 165

Τypes of cables where it can be used: PVC/PVC, PVC/PVC/GSWB/PVC

PIVINEL 114-R1-LF

Description: PVC based compounds for power cables insulationSpecific gravity: 1,40 g/cm3

RoHS Compliance: √Specifications: HD 603 S1 TYPE DIV 4, DIV 9 (Insulation for NYY)Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 160 160

Τypes of cables where it can be used: NYY, NAYY, NYCY, NYCWY κλπ.

PIVINEL I2

Description: PVC based compounds for power cables insulationSpecific gravity: 1,40 g/cm3

Specifications: STAS 7014 TYPE I2Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 165 165

Τypes of cables where it can be used: Power cables 6kV with PVC insulation

PIVINEL 218-UV

Description: PVC based compounds for single core cables with UV protectionSpecific gravity: 1,45 g/cm3

Specifications: i) VDE 207 TYPE YI1(TI1) & YI2(TI2) ii) IEC 502 TYPE PVC/A iii) IEC 92-351 TYPE PVC/A iv) IEC 502 TYPE PVC/BPackaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 8 9 Head

ºC 160 166 166 165 165 167 167 167 167 167

Τypes of cables where it can be used: ΝΥΑ, H07V-U–R-K with UV protection

PIVINEL 102-LF

Description: PVC based compound for telecommunication cables insulationSpecific gravity: 1,35 g/cm3

Specifications: VDE 0207-4 TYPE YI1&TYPE YI2 TELEPackaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 160 160

Τypes of cables where it can be used: Telecommunication cables

Insulation

WIRES & CABLES

Insulation

WIRES & CABLES

6

Page 5: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

8 9

PIVINEL S-33-TELE

Description: PVC based compound for telecommunication cables sheathsSpecific gravity: 1,46 g/cm3

Specifications: VDE 207 TYPE TM1Packing: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 8 Head

ºC 182 182 182 182 182 182 182 185 190

Types of cables where it can be used: UTP data cables with high bit rates and thin sheaths.

PIVINEL JYY-HARD2

Description: PVC based compound for telecommunication cables sheathsSpecific gravity: 1,36 g/cm3

Specifications: VDE 207 TYPE TM1Packing: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 8 Head

ºC 182 182 182 182 182 182 182 185 190

Types of cables where it can be used: UTP data cables with high bit rates and very thin sheath thickness (even less than 0.5 mm).

PIVINEL S-893-LF

Description: PVC based compounds for power cablesSpecific gravity: 1,48 g/cm3

RoHS Compliance: √Specifications: i) VDE 207 TYPE YM3&YM5 ii) BS 7655 4.2 TYPE 9 iii) IEC 502 TYPE ST2 iv) IEC 92-359 TYPE ST2 v) HD 603 S1 TYPE DMV5-DMV6-DMV16-DMV17 Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 170 170

Types of cables where it can be used: NYY, CU/PVC/PVC, PVC/PVC/CWS/PVC, HO5VV5-F, N2XSY, XLPE/PVC/SWA/PVC κλπ.

PIVINEL 119-R1 -LF

Description: PVC based compound for sheaths in cables with high thermal resistanceSpecific gravity: 1,44 g/cm3

RoHS Compliance: √Specifications: i) VDE 207 TYPE YM4 ii) BS 7655 TYPE 5 Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 170 170

Types of cables where it can be used: Η07V2V2-F

PIVINEL 108FL4-LF

Description: PVC based compound for sheaths in flexible power cablesSpecific gravity: 1,48 g/cm3

RoHS Compliance: √Specifications: i) VDE 207 TYPE YM2(TM2) ii) BS 7655 4.2 TYPE 6 iii) IEC 227 TYPE PVC DPackaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 150 150 150 155 155 160 160 160

Types of cables where it can be used: HO5VV-F, HO3VV-F, AO5VV-F, TWIN FLAT, TRIPLE FLAT κλπ.

PIVINEL 116-R7-LF

Description: PVC based compound for sheaths in power cablesSpecific gravity: 1,53 g/cm3

RoHS Compliance: √Specifications: i) VDE 207 TYPE YM1(TM1) ii) IEC 227-4 TYPE ST 4 iii)TYPE ST1Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 150 150 150 155 155 160 160 165

Types of cables where it can be used: J1VV-U(R), AO5VV-U(R), NYM κλπ.

PIVINEL NEX-LTH1-LF

Description: PVC based compounds for cables working in low temperatures Specific gravity: 1,46 g/cm3

RoHS Compliance: √Specifications: HD 603 TYPE DMV24Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 160 160 165 165 170 170 170 170

Sheathing

WIRES & CABLES

Sheathing

WIRES & CABLES

8

Page 6: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

10 11

PIVINEL VFR-5013

Description: PVC based compounds for flame retardant power cablesSpecific gravity: 1,57 g/cm3

Specifications: i) IEC 92-359 IEC 332-3 TYPE ST1&ST2 ii) IEC 332-3 TYPE TM1-TM9 iii) CEI 20-11 TYPE RzPackaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 150 150 150 150 150 145 140 150

Types of cables where it can be used: YCY, NYCY, FROR, FG7OR κλπ.

PIVINEL VHR-1

Description: PVC based compounds for cables in hydrocarbon resistance power cables Specific gravity: 1,36 g/cm3

Specifications: VDE 207 TYPE TM3-TM5 YM2-ST2 (HYDROCARBON RESISTANT) Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 145 150 150 155 155 160 160 160

Types of cables where it can be used: NYSLYCYO, NYSLYO κλπ.

PIVINEL 122-RDV-LF

Description: PVC based compounds for sheaths in power cables where the migration of the plasticizer is undesirable (XLPE insulated cables)Specific gravity: 1,43 g/cm3

RoHS Compliance: √Specifications: NF C 32-321, ST2, T9 Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 150 155 160 160 165 170 170 170

Types of cables where it can be used: Single core cables U-1000 κλπ.PIVINEL PVC MAN150KV

Sheathing

WIRES & CABLESPVC SpecialCompounds

WIRES & CABLES

10

PIVINEL PVC MAN150KV

Description: PVC based compounds for sheaths in medium and high power cables (150 kV)Specific gravity: 1,38 g/cm3

Specifications: ST2 sheath with increased insulation resistance Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 165 165 170 170 175 175 175 170

Types of cables where it can be used: Medium and high voltage cables

PIVINEL SEM-P3

Description: PVC based compound for power cables with semi-conductive sheathSpecific gravity: 1,34 g/cm3

Specifications: SEM-P3Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 8 Head

ºC 145 145 145 145 150 150 150 150 150

Types of cables where it can be used: XLPE/PVC/CWS/PVC/SWA/PVC, AL/XLPE/CWS/PVC as an electrode paired with the shield of the medium and high power cables for sheath testing

PIVINEL KAZ-12

Description: PVC based compounds for first sheaths (filler) in flame retardant power cables for low temperatures Specific gravity: 1,61 g/cm3

Specifications: PVC bending low temperature.Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 Head

ºC 145 150 150 160 160 165 165

Types of cables where it can be used: Armored flame retardant power cables for polar conditions

Page 7: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

12 13

PIVINEL 116-80H-LF

Description: PVC based compound for inner sheaths (filler) for energy cables Specific gravity: 1,66 g/cm3

RoHS Compliance: √Specifications: PVC bending (BS-5467), CL9Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 145 155 160 165 170 170 170 170

Τypes of cables where it can be used: XLPE/PVC/SWA/PVC, XLPE/PVC/AWA/PVC

PIVINEL 116-01-LF

Description: PVC based compound for inner sheaths (filler) for energy cablesSpecific gravity: 1,59 g/cm3

RoHS Compliance: √Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 Head

ºC 130 135 135 140 140 145 145

Τypes of cables where it can be used: (NYY,NYM) VDE etc.

PIVINEL R2V-FIL1-LF

Description: Flame retardant PVC based filler for inner sheaths of power cables where migration of the plasticizer is not allowed (XLPE insulated cables)Specific gravity: 1,53 g/cm3

RoHS Compliance: √Specifications: NF C 32-321, Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 Head

ºC 130 135 135 140 140 145 145

Τypes of cables where it can be used: U-1000 R02V etc.

PVC SpecialCompounds

WIRES & CABLES

PVC Fillings

WIRES & CABLES

12

PIVINEL KAZ-32

Description: PVC based compounds for outer sheaths in flame retardants power cables working in polar conditions (-45 oC)Specific gravity: 1,46 g/cm3

Specifications: i) IEC 92-359 TYPE ST1&ST2 ii) IEC 332-3 Category C flame retardant cables working in low temperatures -45oCPackaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 165 165 170 170 175 175 165 165

Types of cables where it can be used: Armored flame retardant power cables for polar conditions (-45oC) combined with PIVINEL KAZ-12 for inner sheath.

PIVINEL S-33-B

Description: PVC based compounds for sheaths in power cableSpecific gravity: 1,45 g/cm3

Specifications: i) PVC HN 33-S-23 ii) IEC 502 TYPE ST2 iii) BS 7655 4.2 TYPE 9Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 165 165 170 170 170 175 175 175

Types of cables where it can be used: XLPE/PVC 20KV HN 33-S-23 (water blocking cables with Al-PVC tape) etc.

Page 8: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

14 15

PIVINEL 126-D1

Description: PVC based filler for inner sheaths of power cables where migration of the plasticizer is not allowed (XLPE insulated cables)Specific gravity: 1,57 g/cm3

Specifications: NF C 32-321, Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 Head

ºC 130 135 135 140 140 145 145

Τypes of cables where it can be used: U-1000 R2V etc.

PIVINEL BC-33

Description: PVC based compound with big hardness suitable for the production of electrical pipes (channels) Specific gravity: 1,47 g/cm3

Packaging: In big bags of approximately 700kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 140 145 155 155 155 155 155 155

Use: Hard spiral for electrical pipes for the protection of cables, channels

PIVINEL BK-1

Description: PVC based compound with big hardness suitable for the production of flexible spirals for plastic pipes Specific gravity: 1,44 g/cm3

Packaging: In big bags of approximately 700kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 140 145 155 155 155 155 155 155

Use: In combination with BK-2 for the production of non toxic flexible spirals for plastic pipes for water, milk etc. transportation

PIVINEL BK-2

Description: Soft PVC compound for the production of flexible spirals for plastic pipes Specific gravity: 1,26 g/cm3

Packaging: In big bags of approximately 700kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 155 155 155 160 160 165 165 170

Use: In combination with BK-1 for the production of non toxic flexible spirals for plastic pipes for water, milk etc. transportation.

PIVINEL 108-0

Description: PVC based flexible compound for the production of plastic shoesSpecific gravity: 1,35 g/cm3

Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 150 155 155 160 160 165 165 165

Use: Plastic shoes of different types

PVC Fillings

WIRES & CABLESNon Cable

PVC Compounds

WIRES & CABLES

14

Page 9: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

16 17

PIVINEL Z-1

Description: PVC based compound for shoe industrySpecific gravity: 1,40 g/cm3

Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 150 155 155 160 160 165 165 165

Use: Plastic soles for shoes, boots and slippers

PIVINEL No 80

Description: Regenerated PVC based compound for shoe industry Specific gravity: In PE bags of 25 kg or in big bags of approximately 1000 kg.

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 Head

ºC 150 155 155 160 160 165 165 165

Use: Plastic soles for shoes.

PIVINEL PROD-1

Description: PVC based compound for the production of soft plastic profile Specific gravity: 1,26 g/cm3 Hardness: 60±2 Shore APackaging: In PE bags of 25 kg or in big bags of approximately 1000 kg.

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 8 9 Head

ºC 150 160 165 170 170 170 170 170 170 175

Use: Water proof aluminum profile, plate glass etc.

PIVINEL 116-NRS

Description: PVC/NBR based compoundSpecific gravity: 1,25 g/cm3 Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg.

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 8 9 Head

ºC 150 160 165 170 170 170 175 175 175 175

Use: Production of elastic profile for tightness in fridges etc.

PIVINEL 116-R7-LF PROFIL

Description: PVC based compound for the production of flexible plastic profilesSpecific gravity: 1,56 g/cm3 Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg.

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 8 9 Head

ºC 150 160 165 170 175 175 175 175 175 175

Use: Concrete joints, profiles for general use.

PIVINEL SYR-NT

Description: PVC based compounds for the textiles plasticizing Specific gravity: 1,22 g/cm3 Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg.

Suggested temperature profile for pvc extruder:

Zone No:

1 2 3 4 5 6 7 8 9 Head

ºC 150 160 165 170 175 175 175 175 175 175

Use: Textiles plasticizing, non toxic with UV protection, oilskin etc.ELASTEL 1306-2.

Non CablePVC Compounds

WIRES & CABLES

Non CablePVC Compounds

WIRES & CABLES

16

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18 19

Page 11: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

WIRES & CABLES

Insulation

20 21

Rubber Compounds

WIRES & CABLES

Rubber insulations

ELASTEL 1306-2

Description: EPDM based compound for insulation of elastic power cablesSpecific gravity: 1,33 g/cm3

RoHS Compliance: √Specifications: i) VDE 207 Teil 20: TYPE 3GI3 & TYPE 3GI4 ii) VDE 250 TYPE GI1 iii) EN 50363-1 TYPE EI4Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 60 65 65 70

Types of cables where it can be used: HO7RN-F, NTSCGEWou, HO5RR-F, MGCG, etc.

ELASTEL 1307-EI4-R1

Description: EPDM based compound for insulation of elastic power cablesSpecific gravity: 1,45 g/cm3

RoHS Compliance: √Specifications: EN 50363-1 TYPE EI4Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 60 65 65 70

Types of cables where it can be used: HO7RN-F, NTSCGEWou, HO5RR-F, MGCG, etc.

ELASTEL 1320

Description: EPDM based compound for insulation of elastic power cablesSpecific gravity: 1,17 g/cm3

RoHS Compliance: √Specifications: i) BS 6899-BS7655 TYPE GP1-GP4-GP5Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 60 70 70 75

Types of cables where it can be used: EPR/EVA TYPE D2, NHXH, NHXHX, EPR/CSP, EPR/PCP, etc.

Rubber sheathing

WIRES & CABLES

ELASTEL 1244 RS2

Description: PCP based compounds for sheaths in elastic power cables Specific gravity: 1,46 g/cm3

RoHS Compliance: √Specifications: BS 6899 Type RS2Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Types of cables where it can be used: EPR/PCP TYPE B2, EPR/PCP TYPE C2.

ELASTEL 1244 R33

Description: PCP based compound for sheaths in elastic power cables Specific gravity: 1,51 g/cm3

RoHS Compliance: √Specifications: VDE 207 Teil 21 Type 5GM2(EM2) & Type 5GM3Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Types of cables where it can be used: HO7RN-F, NSLFF, HO5RR-F.

ELASTEL 1244 W

Description: PCP based compounds for sheaths in elastic electric welding cables Specific gravity: 1,49 g/cm3 RoHS Compliance: √Specifications: PCP Type EM5Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Types of cables where it can be used: H01N2-D, H01N2-E.

20

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22 23

ELASTEL NPCV-HO7-LF

Description: NBR/PVC based compounds for sheaths in elastic power cables Specific gravity: 1,33 g/cm3

RoHS Compliance: √Specifications: TYPE SE1Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Types of cables where it can be used: HO7RN-F,HO5RN-F ,HO5RR-F.

ELASTEL 1205-4

Description: PCP based compounds for sheaths in elastic power cablesSpecific gravity: 1,51 g/cm3

RoHS Compliance: √Specifications: VDE 207 Teil 21Type 5GM5Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Types of cables where it can be used: NSSHou, NTSCGEWou etc.

ELASTEL AF-1

Description: EVA based compounds for sheaths in elastic power cablesSpecific gravity: 1,56 g/cm3

RoHS Compliance: √Specifications: i) VDE 207 TEIL 24 TYPE HM1 ii) BS 6833 TYPE RS3-CPackaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 60

Types of cables where it can be used: EPR/EVA TYPE D2&E2, EPR/EVA/CWB/EVA, EPR/ZHLS, etc.

ELASTEL CR-FR-5

Description: PCP based compound for sheaths in flame retardant elastic power cablesSpecific gravity: 1,66 g/cm3

RoHS Compliance: √Specifications: DIN 89158-89160Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Types of cables where it can be used: MGG, MGCG etc.

ELASTEL CSP-1

Description: CSP based compounds for sheaths in elastic power cables Specific gravity: 1,53 g/cm3

Specifications: BS 76552.3 (1993) Type RS3 & Type RS4Packaging: In carton boxes of approximately 400-1000 kg.

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Types of cables where it can be used: EPR/CSP

ELASTEL CSP-FR-B4

Description: CSP based compounds for flame retardant sheaths in elastic power cablesSpecific gravity: 1,52 g/cm3

RoHS Compliance: √Specifications: BS 6883-C, IEC 92-359, IEC 332-3Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Types of cables where it can be used: EPR/CSP.

ELASTEL CP-SE1-R1

Description: CPE (Chlorinated Polyethylene) based compounds for sheaths in elastic power cables Specific gravity: 1,33 g/cm3

Specifications: TYPE SE1, BS 6899 Type RS2Packaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 55 60 60 65

Rubber sheathing

WIRES & CABLES

Rubber sheathing

WIRES & CABLES

22

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24 25

ELASTEL SBR 1102-S

Description: SBR based compounds for inner sheaths of elastic power cablesSpecific gravity: 1,40 g/cm3

RoHS Compliance: √Specifications: VDE 0250 Teil 813(1985) TYPE GM1bPackaging: In carton boxes of approximately 400-1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 50 55 55 60

Types of cables where it can be used: NSSHou, NTSCGEWou

ELASTEL FCAL-Super

Description: Elastic filling compound for inner sheath in power cablesSpecific gravity: 1,94 g/cm3

RoHS Compliance: √Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 90 95 100 110

Types of cables where it can be used: J1VV-R, AO5VV-U, HO5VV-F, etc.

ELASTEL FLR-AF-FC-2

Description: Elastic flame retardant filling compound, free of halogen, low smoke for inner sheaths in power cablesSpecific gravity: 1,85 g/cm3

RoHS Compliance: √Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 90 95 100 110

Types of cables where it can be used: NHXH FE180

ELASTEL CEANDER

Description: Elastic filling compound for inner sheath in concentric power cablesSpecific gravity: 1,94 g/cm3

RoHS Compliance: √Packaging: In PE bags of 25 kg or in big bags of approximately 1000 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 90 95 100 110

Types of cables where it can be used: Καλώδια CEANDER , NYCWY

Rubber fillings

WIRES & CABLESNon Cable Rubber

Compounds

ΟL-11

Description: NBR based compound for the production of elastic solesSpecific gravity: 1,33 g/cm3 Packaging: In carton boxes of approximately 400-500 kg Use: Soles for shoes used for industr, army and other applications.

ELASTEL Ε78

Description: EPDM based compound for the production of an elastic profile Specific gravity: 1,33 g/cm3 Hardness: 69±2 Shore APackaging: In carton boxes of approximately 400-500 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 60 65 65 70

Use: Sealing of aluminum profiles, window frames, etc.

ELASTEL Ε100

Description: EPDM based compound for the production of an elastic profileSpecific gravity: 1,34 g/cm3 Hardness: 74±2 Shore APackaging: In carton boxes of approximately 400-500 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 60 65 70 75 Use: Sealing of aluminum profiles, window frames, etc.

ELASTEL PROD-63

Description: EPDM based compound for the production of an elastic profileSpecific gravity: 1,22 g/cm3 Hardness: 63±2 Shore A Packaging: In carton boxes of approximately 400-500 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 60 65 65 70 Use: Sealing of aluminum profiles, window frames, etc.

24

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26 27

Rubber fillings

WIRES & CABLES

ELASTEL PROD-67

Description: EPDM based compound for the production of an elastic profileSpecific gravity: 1,24 g/cm3

Hardness: 67±2 Shore A Packaging: In carton boxes of approximately 400-500 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 60 65 65 70

Use: Sealing of aluminum profiles, window frames, etc.

ELASTEL PROF-S1

Description: EPDM based compound for the production of an elastic profileSpecific gravity: 1,33 g/cm3

Hardness: 69±2 Shore A Packaging: In carton boxes of approximately 400-500 kg

Suggested temperature profile for rubber extruder:

Zone No:

1 2 3 Head

ºC 60 65 65 70

Use: Sealing of aluminum profiles, window frames, etc.

26

Page 15: Plastic and rubber compounds - KEMAB Compounds.pdf · 2 3 HELLENIC CABLES S.A. is a leading Greek manufacturer and exporter of power cables and the country’s sole producer of enam-elled

METAL AGENCIES LIMITEDSuite 4, Cobb House, 2 - 4 Oyster Lane, Byfleet, Surrey KT14 7DU, ENGLAND

Tel.: + 44 1932 33 11 11, Fax: + 44 1932 33 11 90e-mail: [email protected]

www.metalagencies.com

GENECOS S.A.19 Rue de Passy, 750 16 Paris, FRANCE

Tel.: + 33 1 4527 0754, Fax : + 33 1 4527 0708e-mail: [email protected]

TEPRO METALL Vertriebs GmbHUrsulastrasse 33 – 41, D – 50354, Hurth, GERMANYTel.: + 49 2233 39621 11, Fax: + 49 2233 39621 90

e-mail: [email protected]

STEELMET S.A.119 A Ilientzi Blvd. 1220 Sofia, P.o.Box 105, BULGARIA

Tel.: + 359 2 921 9111 Fax: + 359 2 931 1239e-mail: [email protected]

www.steelmet.bg

ICME ECAB42, Drumul intre Tarlale str. 3rd sector, 032982 Bucharest, ROMANIA

Tel.: + 40 21 2090200, Fax: + 40 21 2561476e mail: [email protected]

METAL GLOBE D.o.o.Blvd. Mihajla Pupina, number 10a, objekat G

ulaz IV, YBC Kompleks-blok 12, 11070 Novi Beograd, SERBIA

Tel.: + 38 111 3015876-7 Fax: + 38 111 3015878e-mail: [email protected]

ALURAME S.r.l. Viale Colleoni 1, Palazzo Taurus, 20041 AGRATE BRIANZA (MI), ITALY

Tel.: +39 039 6420 111, Fax: + 39 039 6420 150e-mail: [email protected]

Cables Plant: 69th km Athens-Thebes Old Nat. Road, Aghios Tryphonas 32200, Thebes, GREECETel.: +30 22620 866 16, FAX:+30 22620 866 06

Enamelled Wires Plant: 110th km Athens-Livadia Old Nat. Road, Livadia 321 00, Viotia, GREECETel.: +30 22610 43232, +30 22610 43036, Fax: +30 22610 43038

Compounds Plant: 53rd km Athens-Lamia National Road, 320 11, Inofita, Viotia, GREECETel.: +30 22620 32578, FAX: +30 22620 32578

e-mail: [email protected] http://www.cablel.com FALC

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