buntingmagnetics.com

PLASTICSINDUSTRY

500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468E-mail:bmc@buntingmagnetics.com • www.buntingmagnetics.com

For technical assistace or to order, call

(800) 835-2526Outside U.S. and Canada 1-316-284-2020

Catalog # 33001/13

Specifications subject to change without notice ©2013 Bunting® Magnetics Co.

To locate a Bunting® representative in your area, please visit our website at

www.buntingmagnetics.com

About Bunting®

As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years.

Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders and flexible dies for the printing industry, bonded magnets, and assemblies.

You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions.

Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy.

500 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)

Email: bmc@buntingmagnetics.com • www.buntingmagnetics.com

Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK+44 (0) 1442 87508

Email: sales@buntingeurope.com • www.buntingeurope.com

Privada Liendo 708 Sur Despacho 4 Col. ObispadoMonterrey, N.L. 64060 Mexico

+(81) 8348 3943

1150 Howard Street • Elk Grove Village, IL 60007 • USA+1 847-593-2060 (outside USA and Canada)

Email: info@buymagnets.com • www.buymagnets.com

600 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)Email: sales@flexdies.com • www.flexdies.com

Magnet Materials Division

Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V.

Flexible Die Division

World Headquarters

MAGNETSUK

Official Licensee – Australia

Walter F. Bunting - Founder

Bob Bunting - President, CEO

World Headquarters

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Selection Guide

Metal Detection

Material Handling

Magnetic Cylinders

Magnetic Separation Safeguard your product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FF Series Drawer Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Self-Cleaning FF Drawer Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 FF Series Drawer Magnet (Options) . . . . . . . . . . . . . . . . . . . . . . . . 4 Powder FF Drawer Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Low Profile Drawer Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Vacuum Drawer Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HF Drawer Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Plate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Plate Housing Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Wedge Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Grate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Cartridge Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Suspended Plate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pneumatic In-Line Magnets (PIM) . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Why use Metal Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Available Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 pTRON™ 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 pTRON™ 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Machine Mounted All-Metal Separator (MMS) . . . . . . . . . . . . .12 quickTRON™ 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 quickTRON™ 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 HS 9050/9100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 meTRON™ SL 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 meTRON™ S 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 meTRON™ D 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Metal Detection Service Solutions . . . . . . . . . . . . . . . . . . . . . . . . .15 Cleaning Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

The Choice is Easy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Move-It™ Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19 Standard-Duty Low-Profile Conveyor (SLPC) . . . . . . . . . . . . . . . .19 Eddy Current Separator (ECS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Vibratory Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 High Intensity Separation Conveyor . . . . . . . . . . . . . . . . . . . . . . . .21 Magnetic Cross-belt Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Magnetic Separation Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Bale Break Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Dragslide Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Shredder Discharge Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Grinder Feed Conveyors (GFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plastic Decorating Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Plastics Recycling Plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Perfect Plastics Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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Safeguard your processing equipment with Bunting® permanent magnetic separation equipment for all your applications.

Bunting Magnetics Co . manufactures an extensive line of magnetic separation equipment to remove metal contaminants . Our lineup includes units designed to remove metal contamination from gravity, mechanical, or pneumatic conveying systems .

Bunting Separators come in a wide range of models to handle virtually any application with exceptionally thorough removal of metal tramp . They can be ordered to meet specific construction standards and customized to satisfy special requirements . You get the added advantages of Bunting’s fail-safe high-energy permanent magnet .

You can rely on our equipment and expertise to eliminate product contamination and damage to machinery from tramp metal in an economical and cost-effective way .

WE OFFER CUSTOM SIZES TO MEETYOUR UNIQUE REQUIREMENTS

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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

Self-Cleaning FF Drawer Magnets

FF Series Drawer Magnets

Feature easy cleaning with one smooth motion, resulting in less good

product loss . No need to put apart components for cleaning .

n Features High-Intensity Rare Earth magnets .

n Standard size will fit 2” to 7” machine opening, other sizes available .

n Welded stainless steel housing for easy cleaning and durability .

n Detachable tramp tray alleviates messy cleanups and spills .

n Pneumatic self-cleaning also available for hard to reach installations .

n Optional transitions available for round or square spouting .

The plastics industry’s most popular choice for extrusion, injection and blow molding equipment .

n Features the only temperature-compensated, Rare Earth

magnets for superior high temperature operation .

n Built out of rugged 11-gauge stainless steel housing built to support

symmetrical compression loads of 10,000 pounds .

n The drawer gasket is cut from Ethylene Propylene Diene (EPDM),

resisting heat aging and compression set and offers much greater

durability than sponge rubber .

n Built with welded stainless steel housings for easy cleaning

and durability .

n High-torque nylon knobs resists breakage .

n Stainless steel center drawer guide makes removal and

reinstallation of the magnet drawer quick and easy, for cleaning

and maintenance .

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Patented No-Spill™ Slide Gate completely and positively shuts off product flow, so you don’t have to worry about product spillage creating a mess or safety hazard when you remove the drawer for cleaning .

Purge Hopper speeds clean out of your equipment when changing color or compound – without sacrificing magnetic protection or requiring that you empty your hopper .

Dump Tube lets you completely empty the drawer housing and material hopper of plastic after a run has been completed .

Liquid Port allows you to inject liquid color additive into the resin . The port can also be used to hold a temperature probe .

Powder Seal Kit provides a compression seal around the Slide Gate to help prevent powdery materials from leaking . Order as original equipment or retrofit on site .

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FF Series Drawer MagnetsAvailable options:

Designed for fine-grained PVC and other powdery materials while preventing product from escaping from the separator .

Powder FF Drawer Magnets

n The clear polycarbonate drawer front has leak-resistant seals and

permits monitoring material flow and tramp iron accumulation .

n Superior strength able to bear the weight of infeed hoppers and other processing components .

n Smooth housing facilitates cleaning and prevents powdered colorants and resins from clinging to the interior surfaces .

n Built-in enclosed slide gate to ensure any powder that clings to the slide gate flows back into the product steam .

GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

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Magnetic S

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When headroom is severely limited, this design provides protection with only 5 11/16” overall height requirements .

Specially designed for small volume, closed-loop, just-in-time systems .

Low Profile Drawer Magnets

Vacuum Drawer Magnets

n Features a single row of High-Intensity Rare Earth magnets .

n Clear polycarbonate drawer front and 1—gauge mild steel construction .

n Rugged ¼” thick flanges can be pre-drilled to your specifications .

n Available in stainless steel and with an optional No-Spill Slide Gate .

n Mounts on the throat of plastic molding machines and are equipped with an O-ring seal at the drawer front to prevent air leaks .

n Most compact housing measures 3”x3” and has a maximum inlet

diameter of 2” with a maximum outlet diameter of 1 ¾” . A larger

4”x 4” unit is also available .

n Mild and 13-gauge stainless steel housings are available .

n Available with single or double High-Intensity Rare Earth cartridges .

Models with two High-Intensity Rare Earth magnet cartridges can

handle applications where extremely small fines or weakly magnetic

contaminants are encountered .

GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

HF Drawer MagnetsDesigned for separation in enclosed flow lines and equipped with the most

powerful magnetic cartridge to handle a wide range of separation tasks .

n Available with up to five cartridge trays .

n Manual, pneumatic and continuous self-cleaning options available .

n Optional transitions available for round or square spouting .

n Ceramic and High-Intensity (NHI) Rare Earth magnets are available .

Manual Self-Cleaning HF Series Drawer Magnet

Pneumatic Continuous Self-Cleaning HF Series Drawer Magnet

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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

Plate MagnetsPlate-based magnetic separators available for installation in

chutes and use with all materials .

n Optional grain face for abrasive materials .

n Ideal for 30° to 60° angles .

n 300 series SS construction .

n All finishes available including food grade .

n Tapered Step Face to prevent product wipe off

is standard .

n Ceramic and High-Intensity Rare Earth

magnets are available .

Tapered Step Plate Magnet

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Plate Housing MagnetsDesigned to mount easily to enclosed spouting or directly on

processing equipment .

n For Hard to flow products .

n A baffle at the top of the housing helps break up clumps

and directs product flow over the unit’s two powerful

Plate Magnets .

n Removable/replaceable diverters are optional .

n Optional transitions available for round, square

or rectangular spouting .

n Ceramic and High-Intensity Rare Earth

magnets are available .

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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION Magnetic S

eparation

Designed for economical protection against tramp metal damage for pellet mills and other equipment used to process particulate or semi-solid materials .

n Designed for installation in narrow chutes where

materials are under gravity flow .

n Stainless steel skin resists wear and corrosion .

n Minimum mounting space required .

n Wedge shape helps prevent product build-up and bridging .

n Ceramic and High-Intensity Rare Earth magnets are available .

Wedge Magnets

Designed for economical protection against tramp metal in mechanical or gravity conveying and processing systems .

n Round, square, and rectangular arrays come in any sizes .

n Standard grate magnets use 1” round cartridges .

n Place in hoppers, receiving pits, housings, and bins .

n Ruggedly built for demanding indoor/outdoor use .

n Heavy-duty grate magnets use rugged 1 1/2” square cartridges .

n High-Intensity Rare Earth magnets are standard .

Grate Magnets

Round Grate Magnet

Square Grate Magnet

Heavy-Duty Grate Magnet

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Designed to be suspended above open conveyors to remove ferrous object and fines in recycled materials .

n Remove ferrous tramp from flat-belt and trough

style conveyors .

n Powerful ceramic magnet reaches deep into the

conveyed material .

n Optional stripper plate slides out for fast, easy, out

of the way cleaning .

n Custom built frames optional .

Suspended Plate Magnets

Thanks to computer-aided design technology, Bunting® Cartridges are engineered to achieve the optimum balance between reach-out and holding force . Cartridges can be mounted individually or in multiple-row arrays .

n Ceramic, and High-Intensity Rare Earth magnets are available .

n Select tapped, sealed, or studded ends .

n Durable, heavier-gauge stainless steel tubing resists wear and lasts longer in demanding applications .

n High-Intensity Rare Earth magnets standard .

Cartridge Magnets

Magnetic Cartridges

Heavy-Duty Magnetic Cartridges

General-Purpose Magnetic Cartridges

Heavy-Duty Magnetic Cartridges

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Standard Pneumatic In-Line (PIM)

Dual Pneumatic In-Line

PENUMATIC STYLE INLINE MAGNETIC SEPARATION

In-Line Magnets (PIM)Design features full-flow architecture that leaves the product

stream unobstructed . Tapered transitions guide material directly

over the face of the hinged plate magnet, which swings away

from the housing for quick external cleaning .

n For dilute phase conveying up to 15 psi .

n Best suited for horizontal installation, portable cart available .

n High-Intensity Rare Earth tapered step plate magnets

are standard .

n All finishes available including: food and sanitary .

Pneumatic In-Line Cart for PIM and CFM

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Why use Metal Detection:

The most common of foreign material within plastics processing is metal . Bunting® Metal Detectors sense and remove the presence of ferrous, non-ferrous and stainless metals in the process flow . These units can also find metal encapsulated in the individual particle .

Successful detection and separation of metal will protect your processing equipment from damage, which saves your organization money and down time .

How they work:

Bunting Metal Detectors utilize triple coil design for the search head . This is comprised of windings around an aperture opening, whether round, or rectangular . There is a transmitter in the center, and two receivers (one at entrance of the search head, and one at the exit) . Within the aperture opening, an electromag-netic field is created . When a piece of metal passes through the coil opening, a signal is generated and calculated at each receiver . Advanced software performs calculations with the signal readings and activates further operations or devices .

Mechanical Considerations:

Metal detectors are highly sensitive pieces of equipment, and need to be protected from environmental interferences such as vibration and other electrical fields .

All search heads are filled with a catalyzed epoxy . There are no empty voids inside the housing, thereby eliminating the possibility of water intrusion to the coil . This exclusive epoxy also reduces the effect of vibration to the search head . Coils and electronics can be rated from IP54, to IP66 and IP69k .

Additionally the search head is manufactured with a special shielding against outside interferences . This allows Bunting Metal Detectors to perform better in difficult environments, and require shorter metal free zones than our competition .

Quality Control:

Depending on the level of electronics you select, Bunting Metal Detectors have recording and reporting functions within the software . Optional features allow your organization to network detectors for remote monitoring, reporting or control .IP 54 IP 66 IP 69kIP 54 IP 66 IP 69kIP 54 IP 66 IP 69k

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Metal D

etectionAvailable ElectronicsThe most advanced controls, delivering superior results with ease of use .

n Easy to use color touch screen .

n Dual entry user access for added security .

n Automatic product learning, stores up to 1,000 unique products .

n USB interface for simple data exchange of backup, updates and quality control logs .

n Innovative features such as imagePHASE™, delivers improved sensitivity, multiMODE™, for a wider range of items through the detector and autoTEST™ for continual and automatic self-testing .*

n Variety of configurations available due to network enabled system components . These possibilities include: remote monitoring and control via Ethernet, or integration into other processing equipment .

n Automatic product learning, stores up to 200 unique products utilizing SD card .

n SD card interface for simple data exchange of back-up, updates and quality control logs .

n Touch Panel Control option offers easy to understand menus and fast

access to all operating parameters to simplify setup and operation .

n Built-in Product-Effect Compensation eliminates false rejects .

n Noise suppression eliminates the effects of electronic interference .

n Self-Monitoring System warns if any components are not functioning

properly .

n Compact and easy to use controlsn User selected sensitivities and reject parametersn Ability to compensate for product effectn Standard self-diagnostics system

07 Electronics

05 Electronics

03 Electronics

AMD 05 Controller - Text

AMD 05 Controller - Touch

* These options are recommended and available

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Machine Mounted All-Metal Separators (MMS) Detects all metals whether loose or encapsulated without process interruptions .

n Designed especially for choke-feed applications, they can bolt directly

to the infeed of processing equipment and support the weight of

hoppers and bins .

n Fast pneumatic rejection mechanism aided by precise timing results

in accurate cycling and conservation of good material .

n Hi-Temp version available for use where the product is at a higher

than normal temperature .

Provides efficient rejection of both ferrous and nonferrous metal contaminants and fit where headroom is limited .

Hi-Temp MMS

MMS and MMS Hi-Temp

INLINE STYLE METAL SEPARATORSDetects and rejects all metal types in enclosed pipe systems .

pTRON™ 05

pTRON™ 03

For vacuum or pressure conveyance of dry granular or powder material .

n Fast acting flap reject assures minimal loss of good product while ensuring reliable separation of contamination .

n Positive Speed Control assures that the flap activates at the precise time .

n Double Pinch-Valve reject assures no loss of system pressure .

n ATEX hazardous environment rating available .*

For vacuum conveyance of dry granular material .

n Low cost LCR Compact coil with simple to use controls .

n Quick-acting reject flap for minimal loss of good product .

n Extremely flexible versions for horizontal and vertical installation available .

n Minimal loss of good product plus no loss of vacuum during reject event .

Patented

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GRAVITY FREE-FALL STYLE METAL SEPARATORSDetects all metals whether loose or encapsulated without process interruptions .

quickTRON™ 05 (Flap or Cowbell style diverters)Cost effective metal detector for the examination of bulk material in grav-

ity free-fall applications .

n Flap option is recommended for powders, fine granular or

dry products .

n Cowbell option is recommended for abrasive, sticky or non-powdered

n Standard with 05 controls . (see page 4 for details)

n For non-wash-down applications, alternative versions are available .

n Remote mounted controls available .

n ATEX hazardous environment rating available for Flap style unit .*

* This option is available for hazardous environments

quickTRON™ 03

HS 9050/9100

Designed for Hot Runners and other demanding plastics applications .

n Economical, compact design .

n Detects and rejects fines as small as 0 .4 mm in diameter .

n Accurate even with difficult products .

n Recommended wherever removal of fines is critical .

Designed for all gravity-fed bulk materials .

n Economical, compact versatile .

n Fully self-monitoring .

n Adjustable sensitivity and rejection .

n Low-maintenance operation .

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Metal Detection equipment that works in conjunction with our conveyors to protect your product and equipment .

Help ensure quality in films and extruded material in web applications .

meTRON™ SL 03

meTRON™ S 05

meTRON™ D 05

profiLINE™ 04/05

Provides a low-cost solution for preventing damage to downstream

equipment .

n Monitors flat products and materials with shallow burden depths .

n Easy under-belt installation .

Features low-profile construction and superior reach-out .

n Triple-coil circuitry for accuracy .

n EMFI filters reduce waste, misses and false alarms .

n Reject options include pusher, flap, and cut-out devices .

Two piece construction that simplifies installation around existing conveyors .

n Stable performance .

n Signal includes beacon, buzzer, and beacon plus siren warnings .

Advanced circuitry reduces false signals and product waste . Units are self-monitoring for added reliability .

n Extremely low profile with superior sensitivity on coil surfaces .

n 12 inch side segments for pinpoint accuracy .

n Available up to 40 feet wide .

n Individual LED outputs .

n 04 technology enables you to pin point contaminated zones .

n 05 technology delivers a single overall control zone .

METAL DETECTORS FOR CONVEYORS

FOR ThE PLASTICS AND ThIN FILM INDUSTRY

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Metal Detector Service Solutions

PRO-START™Be confident that your metal detector performs to your expectations from its first day on the job . Bunting PRO-START commissioning coverage is the way to ensure this happens .

A factory-trained Service Technician will be at your site to guide you in the verification of your installation, calibrate your metal detector to achieve top performance, and train your personnel . You will receive a calibration label for your metal detector, a more-detailed calibration record for your files, and a complimentary set of test spheres or sticks .

Another great feature of PRO-START is its extension of the original one year factory warranty by an additional year . Two full years of phone-based technical support are also included .

PRO-MAINTENANCE™Keeping your metal detector operating like new is critical when you consider the impact of poor performance on customer satisfaction and other consequences . PRO-MAINTENANCE provides factory-trained Service Technicians to visit your site once yearly (Gold Plan) or twice yearly (Platinum Plan) to service and calibrate your metal detector and ensure you’re running the latest, most accurate software . PRO-MAINTENANCE also includes a complimentary set of test spheres or sticks, significant parts and labor discounts on any needed repair work, on-site training for your personnel, and two years of phone-based technical support .

PRO-WARRANTY™Extend your factory-authorized warranty coverage for up to a full five years from the install date . Available only when your Bunting Metal Detector is new and in one year increments on top of the initial one year warranty, with a maximum of five total years of coverage . This cost-effective coverage includes all repair parts . Labor is included when an on-site visit is required .

PRO-WARRANTY also provides many other valuable features including . . .the latest software updates, expedited shipment of spare parts, additional discounts for any new Metal Detection equipment purchased during the warranty period, and no-cost phone-based technical support for the duration of the warranty period .

PRO-WARRANTY gives you the confidence that only a factory-authorized plan can, while avoiding the risk of going it alone . One year of our Pro-Warranty coverage is about half the cost of one replacement board .

Metal Detector Test StandardsBunting offers certified test balls, wands and sticks for metal detector calibration and performance checks . They are an easy and economical way to maintain consistent operation and product quality . These test standards are laboratory certified and available in ferrous, non-ferrous and stainless steel in a variety of sizes .

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CLEANING SYSTEMSMultiple combinations of magnetic and electronic separators can be used to meet your specific requirements .

Designed for maximum protection against ferrous and nonferrous debris by combining magnetic and electronic

separators .

n Excellent choice wherever the volume and variety of

metal might overload a single separator .

n Easy component access .

n Includes receiving hopper .

Gaylord Cleaning Station

By the Press Cleaning Station

Duplex Separator

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Material H

andlingThe choice is easy. Regardless of the type of material you want to move, Bunting® conveyors can handle it.

Our material handling products will get you productive and profitable results in every situation by moving your material where you need it, quickly and efficiently . Bunting conveyors innovative products will enable you to run your operation more smoothly and safely at every point in your process . Whether you are planning a plant-wide update or streamlining a specific operation, Bunting can supply standard solutions or design and build custom packages to meet your objectives .

Many people are regrinding their scrap and purgings in-house with the increase in the price of virgin plastic material . Bunting Magnetics Co . provides the most complete line of Shredder/Grinder Feeder Conveyors with and without Metal Detectors to protect your equipment and purify your product . In this catalog you will find our complete line of Shredder and Grinder Feeder Conveyors, Magnetic Crossbelt Conveyors, and Shredder Discharge Conveyors . Bunting can also provide you with a complete material handling conveyor system for your in-house recycling area .

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Style A – Straight Frame

■ Suited for horizontal or incline conveying .

■ Great under-press applications, box transfer, and scrap removal .

■ Optional built-in chute collects parts or scraps for transport .

■ Standard belts can be used for 10° inclines . For higher angles,

cleated bets keep materials moving .

Style B – Gooseneck

■ Designed to receive parts that discharge underneath machinery and

convey them where needed .

■ Standard belts are PVC with 1 .5 inch cleats and polypropylene belts

with 2 inch cleats, both on 16 inch centers .

■ Inclines are 30°, 45° and 60° .

■ Standard in-feed flaps contains product .

Style C – Z-Shape

■ Design combines the capabilities of horizontal and incline conveyors

in a single unit

■ Able to collect parts from underneath machinery .

■ The standard fabric belt is PVC with 1 .5 inch high cleats on

16 inch centers .

■ Incline angles are 30°, 45° and 60° .

■ In-feed flaps to contain products are standard .

Built to order but priced like stock, available in the most common conveyor sizes and can be custom ordered in a wide range of lengths and widths to fit your application .

■ Sturdy construction, heavy-duty bearings and simple straight-forward design that is both reliable and easy to maintain .

■ Electrical components and variable-speed drive motors are available to match the power needs of each installation .

■ Durable cleated belts allow you to move parts and scrap up and down inclines as well as along horizontal runs for maximum layout flexibility .

■ Belt styles include: standard fabric belts, cleated bets for steep inclines, or scoop cleated belting for maxi mum versatility .

PARTS hANDLING MOVE-IT™ CONVEYORS

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Style D – Noseover

■ Made to receive parts from overhead and transfer them to a lower

level, but can also be used to elevate parts where needed .

■ Available with high friction or cleated belts, depending on the part

and the incline .

■ Incline angles are 30°, 45° and 60° .

Style E – Elevator

■ Designed to receive small parts from overhead operations and

convey them down to consolidation areas .

■ Offer inclines of 45°, 60° and 75° .

■ Standard fabric belt is PVC with 1 inch cleats on 6 inch centers .

Higher cleats are recommended for steep inclines .

■ Infeed hoppers and discharge chutes are standard equipment .

Style F – Cooing Tunnel Conveyor

■ Designed to fit your application .

■ Cooling chamber is cooled with a fan and heat exchanger and

can be plumbed to your chiller unit .

■ Equipped with high temperature belt with variable speed motors

to cool parts as long as desired .

■ Models are a popular choice for moving and transferring parts out

of molding machines of all shapes and sizes of parts wherever low

clearance is a factor . Cleated belts can be used to keep parts moving

smoothly on horizontals and inclines .

■ Easy access to replacement and maintenance parts make SLPCs

worry free maintenance .

■ Available in widths from 2” to 12” and from 1’ to 10’ long .

■ Dozens of belt options available non-part marking conveying .

PARTS hANDLING MOVE-IT™ CONVEYORS

STANDARD-DUTY LOW-PROFILE CONVEYORS (SLPC)

Requiring only 1 13/16 inch in clearance to the top of the belt, these rugged low-profile conveyors are built to withstand the punishment of in and out switchout .

20

Eddy Current Separator (ECS)

n Provides the gauss intensity to optimize separation on a wide

range of nonferrous materials .

n Maintenance friendly with the drop down side panel for quick

and easy belt replacement .

n High quality urethane endless belt with 1-1/2” flex

wall and sweeper cleats to kick off ferrous contamination .

n Secondary brush seal outside flex wall to prevent

material from getting inside conveyor frame .

n High speed rotors for plastic flake separation .

n Variable speed controls for both rotor and belt to optimize

throw, splitter positions and separation .

n Customizable widths and lengths to match application

requirements .

n Power supply and isolator designed to match flow

requirements .

n Can be fabricated in either mild steel or stainless steel .

n Comes complete with controls and can be integrated

into existing system .

Vibratory FeederFor Eddy Current Separators and High Intensity Separation Conveyors

Designed for nonferrous metal separation in the municipal, plastics, e-scrap and metals recycling industries .

Uniform single-layer feeding for maximum separation efficiency .

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21

Magnetic Cross-belt Conveyors

Continuous over-conveyor separation for the recycling industry to remove ferrous materials from non-ferrous materials in plastics, wood, tire, metal and municipal scrap recycling .

■ UHMW wings extend over the edge of the belt to

protect the edge of the belt from tramp metal tears

and material getting under the belt .

■ Available in both Ceramic and High-Intensity (NHI) Rare

Earth magnets for maximum separation .

■ Available in four sizes 16”, 24”, 30”, 36” wide .

Magnetic Separation Pulleys

Designed and manufactured for maximum reach-out, holding force and separation effectiveness of ferrous contaminants .

■ Offer a maintenance free operation .

■ Available in both Ceramic and High-Intensity (NHI) Rare

Earth magnets for maximum separation .

■ Available from 4” to 30” diameters .

High Intensity Separation Conveyors

Designed for extreme high gauss fields of magnetic separation and removal of lightly magnetic tramp metal fines . High Intensity fields also separate work hardened 300 series stainless steel from the product stream for maximum magnetic separation effectiveness for medial waste, automotive and e-scrap recycling .

Lightweight Cross-belt Conveyor

Material H

andling

Separation Pulley

Tramp Metal Fines

n Systems may include a vibratory feeder tray .

n Frames designed in 300 series stainless steel construction .

n Tough thin urethane endless belts to maximize magnetic fields .

n 4” diameter extremely high gauss separation pulleys .

22

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Dragslide Conveyors

Designed for thin mil plastic film industry to solve the problem of static electricity .

■ Standard Heavy Duty Units available for clean house conveying .

■ Floor Supported or Mobile Bases .

■ In-feed Hoppers designed to match up to Shredder discharges .

■ Clear sight windows for viewing material flow .

■ Optional High-Intensity (NHI) Rare Earth magnets or metal

detector in discharge chute .

■ UHMW fllghts for extended wear .

Bale Break Stations

Designed to improve loading and separation efficiencies . Bunting systems are customized to fit your facility needs:

■ Small tables with forklift pullouts .

■ Large tables with stairs and working mezzanines .

■ Live bottomed belted metering stations .

■ Surge hoppers with live bottomed conveyors .

■ Wire wrap poles to hook on after cutting bale wires

■ Horizontal metering conveyors for Gaylord dumpers .

23

Material H

andling

Heavy-Duty GFC Conveyors ■ Handles between 8,000 and 20,000 pounds of product

per hour .

■ Constructed of 12” to 15” channel iron .

■ 4-ply belts with heavy duty cleats .

■ UHMW skirting to protect belt edges .

■ Uses 10” to 12” pulleys with large drives .

■ Optional metal detectors as large as needed for whole

bale inspection .

Light-Duty GFC Hockey Stick Conveyors

■ Designed for flow rates under 1,000 pounds per hour .

■ Constructed of a fabricated steel frame .

■ Smaller drives with 3” to 6” diameter pulleys .

■ Inexpensive smooth, ruff-topped or cleated belts .

■ Optional under the belt meTRON™ S 05 metal detector .

Standard-Duty GFC Hockey Stick Conveyors

■ Designed for flow rates of 2,000 to 10,000 pounds per hour .

■ Formed steel frame construction .

■ Uses 6” to 10” diameter pulleys with optional magnetic pulley .

■ Heavy cleated cross-rigid flex wall belts .

■ Flared in-feed hoppers to match shredder discharge opening .

■ Optional under belt metal detectors .

■ Optional flip gate of contaminant, and mobile bases .

■ Can be used as direct transfer of material from shredder to

grinder .

GRINDER FEED CONVEYORS

24

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Light-Duty GFC Hockey Stick Conveyors

■ Designed for flow rates under 1,000 pounds per hour .

■ Constructed of a fabricated steel frame .

■ Smaller drives with 3” to 6” diameter pulleys .

■ Inexpensive smooth or ruff-topped belts .

■ Optional under the belt meTRON™ S 05 metal detector .

Standard-Duty GFC Hockey Stick Conveyors

■ Designed for flow rates of 2,000 to 10,000 pounds per hour .

■ Formed steel frame construction .

■ Uses 6” to 10” diameter pulleys with optional magnetic pulley .

■ Heavy cleated cross-rigid flex wall belts .

■ Flared in-feed hoppers to match shredder discharge opening .

■ Optional under belt metal detectors .

■ Optional flip gate of contaminant, and mobile bases .

Heavy-Duty GFC Hockey Stick Conveyors

■ Handles between 8,000 and 20,000 pounds of

product per hour .

■ Constructed of formed steel or channel iron frames .

■ Heavy cross-rigid cleated or cleat top belt .

■ UHMW skirting .

■ Uses 10” to 12” pulleys with large drives .

■ Optional magnetic cross-belt separator, magnetic head pulley

and meTRON™ D 05 metal detector .

ShREDDER DISChARGE CONVEYORS

25

Magnetic C

ylinders

Plastic Decorating CylindersFrom butter tubs and yogurt containers to bottle tops and plastic

pails . Bunting makes magnetic cylinders to OEM specification for

most dry-offset plastics decorating equipment .

n Magnetic cylinders greatly reduce make-ready time during

plate changes .

n Spiral design secures both leading and trailing edges of the

plate to the cylinder .

n The best solution for securing digitally produced dies of

various lengths .

n Guaranteed to meet or exceed OEM Specification .

Why use Bunting® Magnetic Cylinders?

As the world leader in producing the best magnetic cylinder, Bunting Magnetics Co . produces a wide variety of magnetic cylinders including magnetic die cutting cylinders, two-piece can printing cylinders, corrugated carton printing cylinders and more . We have invested in state-of-the-art precision machinery to manufacture our magnetic cylinders to meet or exceed OEM specifications . We have developed special techniques for our grinding process for our cylinders . This allows us to hold tighter tolerances than competitive cylinders . Behind all the equipment, and the craftsmanship, is a team of engineers and technicians dedicated to helping you find the best solution .

26

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OUR “PLAIN TALK” PRODUCT WARRANTY1) We want our products to exceed your expectations . To support this objective, Bunting® Magnetics Co . warrants its

products to be free of defects in material and workmanship for one year from the date of shipment . We also warrant that our products will conform to the specifications and quality we quoted and that they will magnetically meet catalog specifications and individual part specifications .

2) Bunting Magnetics Co . will remedy any failure under the terms of this warranty by replacing any defective parts or, at the seller’s option, making repairs or adjustments to any defective parts upon:

a) The purchaser providing written notice of the defect to Bunting Magnetics Co . within thirty days of product receipt, specifying the unit serial number, and

b) The purchaser returning the defective part to Bunting Magnetics Co . located at 500 South Spencer Avenue, Newton, Kansas, 67114, at their expense, for inspection and verification of defect; and

c) The purchaser accepting shipment of any replacement part(s) F .O .B . Newton, Kansas

3) This warranty is limited to the replacement of defective parts . The purchaser is responsible for any expense to install and/or adjust replacement parts unless otherwise agreed to in writing by Bunting Magnetics Co .

4) At its option, Bunting Magnetics Co . will provide replacement parts, whether mechanical, electrical, or electronic, that are new, or remanufactured parts tested to be equivalent to new parts in fit and function . Replacement of a part under warranty does not extend the original warranty term .

5) This warranty will not apply to products made inoperable due to abuse, improper maintenance or repairs, misapplication, incorrect adjustments, exposure to corrosive or abrasive materials, or any modification or alteration affecting the operation of the unit which is not authorized in writing by Bunting Magnetics Co .

6) Bunting Magnetics Co . will not be liable for any incidental or consequential damages caused by any defect in its products . Under no circumstances will Bunting Magnetics Co .’s total liability exceed the purchase price of the products we furnished .

7) Components not manufactured by Bunting Magnetics Co . will be covered by warranties, if any, of the respective manufacturers . This includes items such as motors, reducers, and bearings .

8) Wear items are not covered by this warranty, nor covered by a manufacturer’s warranty, as their durability is heavily impacted by the application and the environment . This includes conveyor belts .

9) The above warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability or fitness for a particular purpose .

10) Extended warranties for specific applications are available at additional cost . Please inquire .

LIFETIME MAGNET WARRANTYThe magnetic properties of all magnets used in Bunting® Magnetics products are guaranteed for life . There should be no loss of magnetism as long as the magnets or equipment are used in the manner or application in which they were intended for . Any abuse such as overheating, physical shock, electrical charge or exposure to moisture or corrosion will cause a permanent decrease in the magnets performance .

27

Plastics R

ecycling Plants

Plastic Film Recycling to Extruder

Customer: __________________________ Date: __________________________

GFC - Transfer Conveyor

S-coil Metal Detector (optional)

Magnetic CBS Crossbelt (optional)

GFC Hockey Stick Shredder Discharge Conveyor

ShredderGFC Shredder Feeder Conveyor

GFC with Metal Detection Inspection Conveyor

Gaylord Dumper

Bale Infeed

Bale Break Stationwith Work Mezzanine

Extruder

Always Your Best Choice...We’ll Prove It!

Simple Plastic Recycling System

Customer: __________________________ Date: __________________________

Magnetic CBS Crossbelt(optional before Metal Detector)

GFC Hockey Stick Shredder Discharge Conveyor orDragSlide without Crossbelt or Metal Detetor

Gaylord Dumper

Shredder GFC Shredder Fedder Conveyorwith Metal Detector - Protects Shredder

S or D Coil Metal Detector

Tramp Metal

Flip Gate Reject tied to Metal Detector

Always Your Best Choice...We’ll Prove It!

28

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About Bunting®

As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years.

Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders and flexible dies for the printing industry, bonded magnets, and assemblies.

You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions.

Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy.

500 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)

Email: bmc@buntingmagnetics.com • www.buntingmagnetics.com

Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK+44 (0) 1442 87508

Email: sales@buntingeurope.com • www.buntingeurope.com

Privada Liendo 708 Sur Despacho 4 Col. ObispadoMonterrey, N.L. 64060 Mexico

+(81) 8348 3943

1150 Howard Street • Elk Grove Village, IL 60007 • USA+1 847-593-2060 (outside USA and Canada)

Email: info@buymagnets.com • www.buymagnets.com

600 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)Email: sales@flexdies.com • www.flexdies.com

Magnet Materials Division

Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V.

Flexible Die Division

World Headquarters

MAGNETSUK

Official Licensee – Australia

Walter F. Bunting - Founder

Bob Bunting - President, CEO

World Headquarters

buntingmagnetics.com

PLASTICSINDUSTRY

500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468E-mail:bmc@buntingmagnetics.com • www.buntingmagnetics.com

For technical assistace or to order, call

(800) 835-2526Outside U.S. and Canada 1-316-284-2020

Catalog # 33001/13

Specifications subject to change without notice ©2013 Bunting® Magnetics Co.

To locate a Bunting® representative in your area, please visit our website at

www.buntingmagnetics.com