plastifloor mma resins presentation 2017 (engl)
TRANSCRIPT
Plastifloor® MMA Resins
Plasti-Chemie International GmbH
Zum Plom 35
08541 Neuensalz/Germany
Welcome
Volkmar Lull, General Manager
Plasti Chemie International since 1995
What are Plastifloor resins?
Products overview, new products
How to install? Discussion.
References, Projects
Volkmar Lull
49 years old, active in the coatingindustry since 1991
Starting his business in 1991 with RPM
Since 1995 GM of Plasti-Chemie International GmbH
More than 25 years experience in the MMA flooring business
Plasti-Chemie Int. GmbH
Owned by Knorr Venture Capital Group Inc., a US Holding Company
Production of roof, wall & floor coatings
90% MMA, 10% Epoxy and Bitumen
70% of export to Europe, Asia, MiddleEast, Africa, South America and USA
Annual capacity: 3600 tons
Start of production in 1995
Headquarters in Germany
2x5 tons automatic mixer witha day shift capacity of 10 tons
Warehouse for flammableproducts
Drais Mixer for small jobs (upto 50 gallons)
Products stored in the warehouse
Resins are available in 180 kg(47,5 gal) drums
Sands, filler material andadditives stored in the warehouse
What are Plastifloor resins?
Plastifloor resins are not as new as one might think. Since more than 50 years they are used throughout the world as industrial coating applications. But what exactly are they?
They are not Epoxy resins.
They are not Polyester resins.
They are not Polyurethane resins.
What are Plastifloor resins?
Plastifloor resins are Methylacrylate resins. (MMA)
What make Plastifloor resins so unique?
There are several unique features which distinguish Plasti-Chemie’s Plastifloorresins from the above mentioned common coating materials:
What are Plastifloor resins?
Their technical advantages fulfill the most demanding requirements of architects, plant engineers, applicators and building owners for industrial flooring applications, parking decks, bridges and ship decks. They are also used for private housing areas such as garages, pools, on terraces and balconies.
What are Plastifloor resins?
Advantages for Architects and Plant Engineers:
Plastifloor resins are variable, allow the installation of plain, colored, decorative, smooth or textured surfaces, they are highly resilient, chemical and wear resistant. All coatings are formulated from the same resin family. Resins are available from flexible to very hard properties.
What are Plastifloor resins?
Plastifloor resins are quick curing (1-2 hours), even at low temperatures.Therefore it is possible to proceed installations or repairs in areas where only a short or no shut down time is possible.
What are Plastifloor resins?
Plastifloor resins open up possibilities for the installation in areas and under conditions under which other products failed to perform well, for instance freezers at temperatures below 0°F or in chemically loaded areas where strong acids and/or alkaline materials are in use.
What are Plastifloor resins?
The Plastifloor resin family also includes formulations for coatings in food processing areas which require USDA Approval.
They are hygienic and skid-proof.
What are Plastifloor resins?
Advantages for Contractors:
Plastifloor resins allow the formulation of fast installable, self-leveling mixtures that help to cut down on labor costs and reduce waiting time between the layers.
What are Plastifloor resins?
Plastifloor resins are low in viscosity and therefore used for the installation of trowel-on or rolled-on coatings. They can be thickened for application on vertical areas (walls and coves) or for the preparation of patching and jointing.
What are Plastifloor resins?
Plastifloor resins enable the applicator to diversify his activities by leaving the concrete or low priced Epoxy sector in favor of more recession-proof specialty markets. This is due to the finished Plastifloor coating’s chemical resistance, highly elastic features, resistance against cold temperatures and outdoor usability.
What are Plastifloor resins?
Advantages for Building Owners and End Users:
Plastifloor resins are available in a wide range of colored and/or textured finishes without sacrificing technical qualities for aesthetics.
What are Plastifloor resins?
Owners who choose Plastifloor resins do not have to finance long shut down times with idled production, high running fixed costs and the inconvenience of keeping impatient customers waiting for the resumption of service. The jobs can be done over night or over the weekend.
What are Plastifloor resins?
Plastifloor resins are coatings which are tailor-made to customers’ needs, due its impact and chemical resistance and the easy to clean and/or skid-proof surfaces. Installations are possible indoors or outdoors – even at low temperatures.
Product Overview
All Plastifloor coatings are installed in the 4 following steps:
Floor preparation
Primer
Mortar ( if nessesary )
Coating
Sealer
The flooring problems:
Thin Epoxy coatings dont last long:
Flooring problems:
Corrosion of steel fibers or mash
Flooring problems
Cracked coves:
Flooring problems:
Cracks by the drains:
Flooring problems:
Too many different coating layers:
Flooring problems:
Cracks and uneven substrates
The Plastifloor solution
The Plastifloor resin family enables youto fix all of these problems. Thanks tothe unique resin formulation, Plastifloorresins will allow you to cover cracks, filljoints, achieve better bondingproperties to the substrate than otherflooring systems and you will be able tolevel uneven substrates quick and easy.
The Plastifloor solution
Fill leaks and holes by using Plastifloor510 mortar resin and C2/B2 filler
Plastifloor resins are formulated withlong lasting plasticizers. They will not lose their elasticity in future.
Plastifloor coating systems are water-tight
How to prepare the substrate?
Floor preparation: Grinding or Shot-blasting
How to test the substrate?
Bonding test prior to application:
What about moisture?
Moisture test prior to application:
Products Overview
Primer:
Plastifloor® 112 primer (concrete)
Plastifloor® 113 primer (damp concrete)
Plastifloor® metal primer
Plastifloor® 114 crack sealer
Products Overview
Basecoats:
Plastifloor® 332/SL and BD flexible floor System
Plastifloor® 418/SL floor System
Plastifloor® 418/TO floor System
Plastifloor® 500 “style” floor System
Plastifloor® 800 PUMMA hybrid
Plastifloor® 510 Terrazzo
Products Overview
Sealers:
Plastifloor® 522 interior, hard
Plastifloor® 526 wet areas, med. flex
Plastifloor® 528 flexible sealer
Products Overview
Hardeners:
Plastifloor® hardener 50W(50%BPO)
Plastifloor®/M hardener for matt and scratch-resistant sealcoats
Products Overview
joint filler
Plastifloor® 430, very flexible, lowly viscous resin for joints and membranes in freezers.
Products Overview
polymer mortar system and cove paste
Plastifloor® 510/PC with C2 or B2
Plastifloor® 540/H gel for coves
Plastifloor® 050/051 Polymer concrete
Plastifloor® 050/051S Polymer adhesive
Products Overview
Accessories
Accelerator 101(very low temperatures)
Accelerator 440 ( thinner)
adhesive agent (increase the adhesion)
Cleanser (cleanser for tools)
MMA ( adjust viscosity)
Products overview
Additives:
Color pigments and paste
Fillers like SL filler, silica flour, SL/PET
Color quartz mixtures
Additives, PU Joint fillers
Polyester Granulates for 500 „style“
Technical support and service
Profiles for cove system
profile system for coves:
How to install Plastifloor?
Open cracks and joints with tools
How to install Plastifloor?
Prepare sinks with tools
How to install Plastifloor?
apply the primer by roller or squeegee:
How to install Plastifloor?
Fill cracks with Plastifloor 510 slurry:
How to install Plastifloor?
Fill the joints with Joint Filler 430 slurry:
How to install Plastifloor?
Level the floor with mortar 510 + C2:
How to install Plastifloor?
Install the coves with Plastifloor 540/H
How to install Plastifloor?
Prepare sinks with Plastifloor 510 mortar
How to install Plastifloor?
Apply the membrane Plastifloor 332:
How to install Plastifloor?
Apply the 418 S/L coating:
How to install Plastifloor?
Or the 418 TO coating:
How to install Plastifloor?
Broadcasting with color quartz:
How to install Plastifloor?
Sealing:
Plastifloor is easy to install fortrained applicators
We offer in-house training for applicators
Site trainings for applicators
Technical support on site
Business support and consulting
In-house trainings for sales people
Product meetings in hotels and meetinglocations
References: Lemke Nuts, Berlin2006, 372 m²:
References: Lemke Nuts, Berlin2006, 372 m²
References: PommeranerLoitz, 2007 18580 m²
References: Stairs, Stiller Germany 2007
References: Panetta, SA Zurich 2007 140 m²
References: Anhalter Meat and sausages, 2008 372 m²
References: Fredag AG Lucerne, 2008 279 m²
References: Printing plant Reichenbach, 2007 743 m²
References: Cove
References: Momeni & Niksiiar, Ammerbuch 557 m²
References: Schiller, sausagesfactory, Hof 372 m²
References: Bakery, Bavaria
References: Le Patron, Böckten 2008 464 m²
References: VW car dealer, Miesbach 743 m², Germany
References: stairs, Rondo PetFood, Halle
References: Rondo Pet Food, Halle 2008 11148 m²
References: Rondo Pet Food, Halle corridors
References: Fischer cannedfood, Bavaria 2007 18580 m²
References: Rondo Pet Food, Halle 2008
References: BakerySwitzerland
References: Le Patron Böckten, Switzerland 2009
References:Pommeraner Loitz, 2009 372 m²
References: Le Patron BöcktenSwitzerland 2009
References: Rudi Kleinkopf machineries, Rastatt Germany
References: Freiberg University, Germany 1997 4645 m²
References: Köstritzer Black-beer brewery, Germany 1996
References: Hösl Brewery2005, Germany 38 m²
References: HansedomGermany, 929 m², 2002
References: Hotel kitchenKühlungsborn, 2008 46 m²
References: Baltiska Hallen Malmö, Sweden
References: Baltiska Hallen Malmö, Sweden
References: Rondo Pet Food, Halle Germany 929 m²
References: Fresenius Medical Care, Bad Hersfeld 2006
References: Brunner packingmachines, Reutlingen
References: truck stop Plauen, Germany 2005
References: Plastifloor S/L Coating inside a pool
References: Plastifloor in meatpackaging plant, Germany
References: Plastifloor S/L broadcasted in a shopping center
summary
Plastifloor is the right resin system formany kinds of applications in variousbranches and industries.
Plasti Chemie International is an experienced producer with internationallyavailable technical support
Order online: www.plastishop.de
www.plastifloor.net
www.plasti-chemie.de
Thank you.