plm in closed-loop consumer products - pdt...
TRANSCRIPT
PLM in closed-loop consumer products Circular Economy as the driver
Amir Rashid Associate Professor KTH- Department of Production Engineering PDT Europe 2014- Paris
2014-10-14 2 AMIR RASHID DEPARTMENT OF PRODUCTION ENGINEERING KTH ROYAL INSTITUTE OF TECHNOLOGY- STOCKHOLM
Contents
Closed-loop product systems- driven by circular economy
Closing the loop with multiple lifecycle products
Closed-loop and lifecycle management
Challenges for the PLM technology ResCoM and Collaborative platform for lifecycle
management
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Closed-loop product systems- driven by circular economy
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Stahel W R, 1994
Self-replenishing system loops: 1 = reuse, 2 = repair, 3= remanufacture, 4 = recycle
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Closed-loop product systems- driven by circular economy
Resource conservation scenario
Closed-loop product systems- driven by circular economy
Economic case for circular economy Renault’s remanufacturing case:
Choisy-le-Roi near Paris, France Reengineering automotive mechanical subassemblies: water pumps to engines Sold at 50 to 70% of their original price With a one-year warranty
Generates revenues of US$ 270 million annually
Has achieved reductions of:
80% for energy 88% for water 77% for waste
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SOURCE: Eurostat 2007 input-output tables for EU-27 economies; Ellen MacArthur Foundation circular economy team
Closed-loop product systems- driven by circular economy
Economic case for circular economy Remanufacturing mobile phones: 50% cost reduction per
device if: Easier to take apart Improved the reverse cycle Offered incentives to return devices that are no longer needed
High-end washing machines would be accessible for most
households if: They were leased instead of selling Customers would save one third per wash cycle Manufacturers would earn about a third more in profits
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SOURCE: Eurostat 2007 input-output tables for EU-27 economies; Ellen MacArthur Foundation circular economy team
Closed-loop product systems- driven by circular economy
2014-10-14 AMIR RASHID DEPARTMENT OF PRODUCTION ENGINEERING KTH ROYAL INSTITUTE OF TECHNOLOGY- STOCKHOLM
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SOURCE: Eurostat 2007 input-output tables for EU-27 economies; Ellen MacArthur Foundation circular economy team
Closed-loop product systems- driven by circular economy
Industrial pioneers in the closed-loop product systems
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Closed-loop product systems- driven by circular economy
XEROX’s Waste Free vision: Asset Recovery programme starting in 1984 with
Reuse and recycling of parts diverted 161 million pounds of waste from landfills in 2003
Xerox maximizes the end-of-life potential of products by building into equipment design Easy disassembly Durability Reuse Recycling
100% of Xerox-designed equipment is developed with remanufacturing in mind
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Closed-loop product systems- driven by circular economy
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Xerox’s Docutech Printer remanufactured at Dundalk
Closed-loop product systems- driven by circular economy
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Document Centre 220 New manufactured
Document Centre 220 Re-manufactured
Document Centre 440 Conversion: Factory Produced New Model
Closed-loop product systems- driven by circular economy
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Wendy Kerr, et al.- Journal of Cleaner Production 9 (2001) 75–81
Closed-loop product systems- driven by circular economy
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Wendy Kerr, et al.- Journal of Cleaner Production 9 (2001) 75–81
Closing the loop with multiple lifecycle products-
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RICHO’s Comet Circle
Closing the loop with multiple lifecycle products
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Three essentials for simultaneous focus Design for closing the loop
Standardization and modularisation of components Upgradability Easier disassembly Purer materials flows
Innovative business models Access to service Performance based payment
Excellence in reverse supply chain Professionalism and transparency of forward supply chain Cost effective and high quality collection and treatment systems
Closed-loop and lifecycle management
Closed-loop systems are defined by dynamic interactions and causal relationships
Business models are the main drivers
Product design is driven by the business model
Supply chains- esp. reverse flows- are defined by both:
Business models Product design
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Closed-loop and lifecycle management
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Business model
Supply chain
Product design
Dynamic interactions and causal relationships
Closed-loop and lifecycle management
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Dynamic interactions and causal relationships
Closed-loop and lifecycle management
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H. Krikke et al., International Journal of Production Research, 41:16, 3689-3719
Challenges for the PLM technology
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Closed-loop PLM for closed-loop product systems
Hong-Bae Jun et al., Computers in Industry 58 (2007) 855–868
Challenges for the PLM technology
Closed-loop PLM for closed-loop product systems
Seamless integration of information flow
Information acquisition, processing and use
Product embedded information devices (PEIDs)
Close collaboration with product designers and the
product system designers
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Challenges for the PLM technology
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ResCoM and Collaborative PLM platform
Main objective of the ResCoM project:
for the industrial implementation of closed-loop manufacturing systems. Develop an innovative and practical framework Supported by a lifecycle management software platform
The framework offers methodologies and business strategies with dynamic interactions included
Software platform offers enterprise-wide collaboration
for transparency and efficiency
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ResCoM and Collaborative PLM platform
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Industry cases in ResCoM
ResCoM and Collaborative PLM platform
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Methodologies
Dynamic Modelling Data Bases & Analyses
Collaboration tools
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This project has received funding from the European Union’s Seventh Programme for research, technological development and demonstration under grant agreement No 603843
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Contact Info:
Amir Rashid, PhD Associate Professor Department of Production Engineering School of Industrial Engineering and Management The Royal Institute of Technology Brinellvägen 68, SE-100 44 Stockholm, Sweden Ph: +46 8 790 6373, Fax: +46 8 210 851 e-mail: [email protected]
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