pluto industry briefing - projectconnect attachments/pluto lng...does not include 2006 production or...
TRANSCRIPT
Pluto LNG Development Industry Briefing21st November 2006
Agenda
Introduction David Kobelke
Project Overview Lucio Della Martina
Project Scope and Execution Mike Lutz
Onshore Procurement Strategy Trevor Barwick
Onshore Construction / Contract Strategy David Gwynne
Offshore Procurement / Contract Strategy Rob Goodson
Questions & Answers
Close David Kobelke
Project OverviewLucio Della Martina Director - Pluto
Pluto delivers valueGenerates long term cash flows from end 2010Commercialises 4.5 Tcf dry gas (Pluto + Xena) Creates value from commercial and marketing package
Note:All figures are based on current estimates and are subject to change and final Reserve Committee review.Does not include 2006 Production or 2006 Reserve Revision/Additions. Based on 100% equity. Includes condensate.Pluto & Xena are currently Contingent Resource, timing of movement to Reserves is dependant on Technical and Commercial Maturity.
Potential Impact of Pluto and Xena on Woodside Reserve Base
1,244
0
1,000
2,000
YE 2005 2P Reserves Pluto SPA Volumes with KE/TG Unsold Pluto Volume + Xena Volumes
2P R
eser
ves,
WEL
Sha
re (M
Mbo
e)
>35% add to YE 2005 2P
reserves
Pluto creates growth options
Enables expansion -approvals being sought for 12mtpa LNG plant plus domestic gas plant
Drives Woodside’s Carnarvon Basin exploration
Attracts third party gas through open access ‘Burrup LNG Park’
Pluto provides sustainable outcomes
Draws on existing regional infrastructureBuilds capacity in local communitiesSupports cultural heritage preservation by traditional custodians
*as defined by National Trust
Dampier Rock Art Precinct*
Managing cost pressures (Capex A$6 to A$10 billion)− Using NWS Phase V lessons− Integrating contractor synergies− Leveraging frame agreements
Tackling public policy changes− State government domgas & land linkage− Environment − Cultural heritage and management
Taking advantage of tightening 2010-12 LNG supply
Meeting the challenges
Meet Meet customer customer
agreements agreements by end 2010by end 20102003 2005 2006 2007
Perm
it aw
ard
Disc
over
y
Fina
lise
cust
omer
agr
eem
ents
Drill
Plu
to-5
Proj
ect a
nnou
nced
Appr
aisa
l dril
ling
Com
men
ce S
ite P
repa
ratio
n
Xena
dis
cove
ry
Fina
l Inv
estm
ent D
ecis
ion
Site
A E
nv. a
ppro
val
Meeting milestones for 2010 LNG delivery
Proj
ect E
nv. a
ppro
val
Woodside Local Industry Participation Policy
Key points:
Engagement of local industry is fundamental to Woodside’s success.
Maximise local content by giving preference to tenders with higher local content where tenderers are capable and competitive on the basis of health, safety, environment, quality, cost and delivery.
Systematic approach across our activities.
Ensure local capabilities are considered in work planning.
Require contractors to provide training and development opportunities to local workforce.
Meeting the LNG construction challenge
Global LNG demand to double over next decadeIntense competition for resources - exacerbated by WA skills shortageTrain 5 being built as world first modular LNG constructionModular construction a key technology supporting Pluto & Browse
Global LNG Demand LNG construction strategy
Global LNG demand
0
100
200
300
400
2000 2015
LNG
dem
and
(mtp
a)
Train 1-4 Train 5 Pluto Browse Sunrise
Stick Build
Modular
Prop
ortio
n of
Mod
ular
Basicpackages
ModulariseStickbuild
Designmodular
Designoffshoremodular
Repeat
Asia Pacific
Europe
NorthAmerica
2005 2010Source: Poten & Partners
Significant returns to Aust over life of projects
0
1000
2000
3000
4000
5000
Mill
ion
$
Op Ex (Austspend)
Op Ex (OSspend)
Cap Ex (Austspend)
Cap Ex (OSSpend)
WA GovtRoyalties
Total Austspend
Total OSspend
NWSV estimated spend 2005 - 2008
Key messages
LNG by end 2010 is achievable
Challenges being addressed
Greenfields projects such as Pluto offer unparalleled opportunities for local content
Project Scope and ExecutionMike LutzGeneral Manager - Pluto LNG Project
Project Overview
Project Scope
Pluto LNG Scope
LNG Plant comprising of− Process Train− Pig Receiver− Slug Catcher− MEG Regeneration Facility− Plant Utilities− LNG and Condensate Tanks− Administration Buildings, Workshops, Laboratories etc.− LNG Loading Jetty
Platform & Topsides FacilityPipeline / Mono Ethyl Glycol (MEG) LineSubsea Production Wells – Flowlines and Risers
Functional Requirements
Train 5 scope
Project Schedule
2005 2006 2007 2008 2009 2010 2011Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1
MILESTONES
SUBSEA & TRUNKLINE
PLATFORM
WELL CONSTRUCTION
ONSHORE PLANT
SITE A PREPARATION
DREDGING & JETTY
LNG SHIPBUILDING
Level 0 Project Summary Schedule DRIMS #3210676 Version 1 20 November 2006
FID 1st LNG
BOD FEED DESIGN , PROCUREMENT & CONSTRUCTION
Commission
BOD FEED DESIGN , PROCUREMENT & CONSTRUCTION HUC
WELLS DESIGN & PROCUREMENT DRILL 5 WELLSStart 1st. Well
BOD
Award Contract
FEED DESIGN , PROCUREMENT & CONSTRUCTION Commission & Cooldown
SITE A PREP.
CONSTRUCT JETTY AND DREDGING
SECURE SHIPPING PARTNER
Execute Time Charters
SHIP CONSTRUCTION
ShipyardCut Steel 1st Ship
Delivery
Promoting Local Content
Tenders for material and equipment will be called both locally and offshore.
Adequate time will be allowed to enable local companies to joint venture with offshore companies where specialist expertise is required.
Frame agreement in place with ICNWA to identify and capture opportunities for Australian participation.
Engineering and Procurement will be executed in each of the EPCM contractor’s offices.
Approval for all Procurement Plans and Recommendations for Award is required from Woodside prior to a commitment being placed.
Project Objectives
The aim for this project is to be recognised for exemplary performance in:
Maximising the value of Woodside assets.
Health and safety of all personnel involved in its execution and subsequent operation
Protection of the environment
Maximising opportunity for Australian suppliers and contractors where capable and globally competitive
Providing qualified individuals and enterprises of the local Indigenous community with job opportunities.
Australian Industry Participation Plan
Overarching document to accomplish project objectives in maximising opportunities for local involvement.
Reflects WEL corporate objectives in providing full, fair and reasonable opportunity where capability, global competitiveness on HSE, quality and delivery exist.
Will ensure material selection considers grades and types locally available for local fabrication and manufacture.Specifies requirements for precise and regular reporting on local content
Will ensure utilisation of local database for potential local supplyICNWAProjectConnectPhase V Vendor/Supplier Lists
Project has formal agreement with ICNWA to further identify local capabilityICNWA will directly assist in formulation of Procurement PlansICNWA is currently updating the Pilbara Services Directory to identify Indigenous Capability. This will be incorporated into ProjectConnect.
Onshore Procurement StrategyTrevor BarwickFoster Wheeler WorleyParsons Procurement Manager
Onshore fly-over
Onshore Procurement Strategy
ScopePurchasing, material control, expediting, inspection & logisticsEquipment A$760 m (indicative)Bulk materials A$480 m (indicative)Number of packages 180 - 250 (indicative)
Supply Strategy Repeat items - Negotiated supply where competitive & schedule compliant.Competitive tendering - non repeat items and wherever negotiations for repeat supply fail.Use of Australian Specifications.Full & fair opportunity for Australian industry to participate where capable and competitive – second tier opportunities will be promoted to enable entry to global supply chain.
Scope broader than Train 5
Train 5 scope
Onshore Procurement Strategy
Vendor Pre-qualification ProcessPhase V (and IV) performanceTechnical, Quality Assurance, Commercial, CapacityIndustry Capability Network Western Australia coordination
ProjectConnectOnshore Long Lead Items
Onshore Other Procurement ItemsOnshore ContractsSecond tier opportunities
Tender ProcessRequest for Tender
− Web based tendering − Sealed tender protocol
Onshore Procurement Strategy
Tender Evaluation Criteria
Technical conformance to specificationsQualityPhase V benchmarking for repeat items Commercial
– Price / Terms and Conditions– Delivery– Capacity
Onshore Procurement Strategy
Worldwide Logistics
International Freight Forwarder
Retains overall responsibility – subcontract to specialist companies− Export liaison− Ocean freight (to fabrication yards, Fremantle or Dampier)− Customs clearance− AQIS compliance − Warehousing / Marshalling in Perth− Transportation to Pre Fab site− Transportation from Australian suppliers’ works to site
Construction / Contract StrategyDavid GwynneFoster Wheeler WorleyParsons Construction Director
Construction Scope of Work
On SiteSite Preparation / Temporary FacilitiesLNG and Condensate TanksCivil WorksDredgingJettyMechanical and PipingElectrical and InstrumentsInfrastructure BuildingsInsulation and Painting
Off SitePre-Assembly / Module YardsSteel fabricationPipe fabrication
Tangible Quantities (Indicative)
Major Equipment pieces 500Earthworks (Excavation & Backfill) 1,900,000 m3Concrete (Foundations & Paving) 100,000 m3Structural Steel 26,000 tonnesAbove Ground Piping 200,000 mUnderground Piping 15,000 mUnderground Electrical Cable 350,000 mAbove Ground Power & Control Cable 400,000 mInstrument Cable 500,000 mLighting Cable 200,000 mEarthing Cable 100,000 m
Construction Execution Strategy
On site worksMaximise practical and cost effective prefabrication
Early award of pre-assembly & site preparation and civil works
Engage Erection Contractors to execute on-site workDirect work packages Discipline basedKey Erection Contractors identified and pre-qualified earlyKey Erection Contractors involved in pre-construction detailed planning:
− Identification of interfaces between disciplines,− Resource planning and Resource levelling,− HSE, IR, ER and quality management plans.
Commissioning and Start-Up assistance within scope of Erection Contracts.
Contracting Strategy
Prefabrication & Pre-assembly:Maximisation of Australian content subject to global competitiveness.Competitiveness measured on basis of costs delivered at site (Burrup).
Site Preparation, Civil and general services contracts:Tendered competitively within Australia.
Key “Above Ground” erection contracts:Mechanical, Electrical & Instrumentation, Insulation & Painting.Pre-qualified Australian Contractors.
All contracts:Selection criteria: proven capability & capacity to manage HSE, IR, ER, quality of work and productivity.Selection weighted towards indigenous participation via employment and subcontractor opportunities.
Karratha Business Opportunities
Office MaintenanceBuilding, plumbing, air-conditioning
Site Maintenance and Misc. WorkMinor temporary civil worksRoad maintenance
Lifting Services
Office Equipment and Supplies
Construction SuppliesProvision of non-permanently installed material
Vehicle Supply and Maintenance
Accommodation
Concrete Supply
Indicative Construction Schedule
O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J
Site A Preparation
Tanks
Jetty
Dredging
Civil Works
Mechanical and Piping
Electrical and Instruments
Insulation and Painting
Site B Preparation
Civil Works
Buildings
Module Deliveries
Mechanical and Piping
Electrical and Instruments
Insulation and Painting
Commissioning
20102006 2007 2008 2009
Indicative Project Personnel on Site
Indicative Project Personnel on Site
2000Directs only
1500
1000
500
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q42007 2008 2009 2010
Indicative Contract Plan
Indicative Contract Plan
Contract Package Supply Scope
Tender Mobilise
On SiteSite Preparation & Temporary Facilities Construct Q3 - 06 Q4 - 06Civil Works Supply/Construct Q1 - 07 Q3 - 07LNG & condensate Tanks Design/Supply/Construct Q3 - 06 Q1 - 07Dredging Construct Q4 - 06 Q1 - 07Jetty Design/Supply/Construct Q4 - 06 Q1 - 07Piping & Mechanical Work Construct Q2 - 07 Q4 - 07Electrical & Instrument Works Construct Q3 - 07 Q1 - 08Buildings Design/Supply/Construct Q3 - 07 Q1 - 08Telecoms Construct Q3 - 07 Q1 - 08Infrastructure Construct Q3 - 08 Q1 - 08Scaffolding Supply/Erect Q3 - 07 Q1 - 08
OffsitePre-assembly/Module Yard Fabricate/Assemble Q4 - 06 Q2 - 07Steel Fabrication Fabricate Q2 - 07 Q4 - 07Piping Fabrication Fabricate Q2 - 07 Q4 - 07
Planned
Contract Plan
Project Overview / ExecutionRob GoodsonOffshore Project Manager - Pluto LNG Project
Offshore fly-through
Offshore Facilities
Location ~190 km offshore, water depth ~85m
Riser Platform - Not Normally Manned
Minimal Facilities – Low Operation & MaintenanceNo ProcessPigging of flowlines & trunklineMetering Chemical InjectionInstrumentation, Controls, CommunicationsOperated from Onshore Control Room
Act as Hub for gas gathering from other fields
Platform Configuration
Multiple risers & J-tubes for Pluto production and compressionTwo or more other fields (other Operators)Export trunkline & MEG line
Other FacilitiesFlareCraneHelideckEmergency Shelter / Utilities RoomSafety EquipmentProvision for bridge connection to compression platform
Platform Substructure
Foundations present major technical challenge
Platform location driven by foundation issues
Substructure type not yet selected
Type selection by January 2007
Substructure Alternatives
Launched JacketDrilled & Grouted PilesLift installed topsides
Launched JacketBallasted Gravity MatLift installed topsides
Self Installing PlatformBallasted Gravity MatTopsides pre-installed
Offshore Procurement Strategy
Scope
EOS will provide purchasing, material control, expediting, inspection & logistics for offshoreEquipment $ 10mBulk Materials $ 20mNumber of Packages 20 packages
Supply strategy
Frame agreements for subsea hardware, process control system, drilling consumablesCompetitive tendering – equipment packages & bulk materials Full & fair opportunity for Australian industry where capable & competitive
Offshore Procurement Strategy
Vendor Pre-qualification Process
WEL / EOS / JPK / FMC Project performanceTechnical, Quality Assurance, Commercial, CapacityIndustry Capability Network Western Australia coordination
ProjectConnect
Equipment packages and bulksPlatform FabricationWell Delivery Materials and Services
Tender Process
Request for Tender− Web based tendering− Sealed bid protocol
Offshore Procurement Strategy
Tender Evaluation criteria
Technical compliance to specificationsHSE & QualityCommercial
−Price / terms & conditions−Delivery −Cost & schedule performance risk
Questions & AnswersModerator – David Kobelke
Yaandina Family Services, RoebourneModerator – David Kobelke
Yaandina Family Services, Roebourne