polyamide 11/poly(vinylidene fluoride) blends as novel flexible materials for capacitors
TRANSCRIPT
Communication
Polyamide 11/Poly(vinylidene fluoride) Blendsas Novel Flexible Materials for Capacitors
Rui Li, Chuanxi Xiong,* Dongliang Kuang, Lijie Dong, Youan Lei,Junlong Yao, Ming Jiang, Liubin Li
A novel capacitor with high dielectric constant (e) has been developed by blending poly-(vinylidene fluoride) (PVDF) with polyamide (PA11). The blends show high dielectric constants(eblend¼40), which give better frequency stability (1 MHz), and excellent mechanical proper-ties. Based on certain volume fractions, themeasured dielectric constants (eblend) were found toexceed those of the corresponding polymers, in contrasted to conventional composites, whereepolymerA< ecomposite< epolymerB. SEM investigations suggest that the enhanced dielectric beha-vior originates from significant interfacial polymer-polymer interactions. DSC and XRDdemonstrate that blending PA11 with PVDF affects the crystalline behavior of each com-ponent. However, the PA11/PVDF blends exhibit aslightly high dielectric loss (tand� 0.17), which isa great disadvantage to a capacitor. Adding acopolymer of styrene and maleic anhydridedecreased the dielectric loss (tand�0.057) andincreased the dielectric constant (eblend¼60).Our findings suggest that the high-e polymericblends created represent a novel type of materialthat is flexible and easy to process, of relativelyhigh dielectric constant, of high breakdownstrength and, moreover, is suited to applicationsin flexible electronics.
R. Li, C. Xiong, L. Dong, Y. Lei, J. Yao, M. Jiang, L. LiSchool ofMaterials Science and Engineering,WuhanUniversity ofTechnology, Wuhan, 430070, ChinaFax: þ86 27 87652879; E-mail: polymerlab@ whut.edu.cnC. Xiong, D. Kuang, L. DongState Key Laboratory of Advanced Technology for MaterialsSynthesis and Processing, Wuhan University of Technology,Wuhan 430070, China
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Introduction
Poly(vinylidene fluoride) (PVDF) and its polymeric compo-
sites have been extensively studied in piezoelectricity and
dielectric property since their electric properties were
discovered.[1–3] Research into the polar crystal structures
and crystal phase transitions of the polymers has resulted
in an understanding of piezoelectric and dielectric
phenomena.[4–6] A number of studies concerning the
dielectric properties in inorganic-polymer composites,
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such as PZT/PVDF, have been reported. This compound
material is described as having high dielectric proper-
ties.[7–14] Much other work concerning complex materials
comprised of PVDF and other inorganic matters has also
found that the inorganic-polymer composites possess very
distinct dielectric properties that can be applied in
electrics, such as hydroacoustic sensors and medical
applications.[15–18]
Regardless of the mechanical properties of the com-
pounds, themachine-shaping process, necessary due to the
inorganic component, has slowed down progress in
finding applications. As we know, a macromolecule
possesses unique properties due to its architectural
features. Polymer-based composites are now gaining
considerable research attention for applications in resis-
tive, inductive, and capacitive components, because they
have the potential to provide lightweight, flexible and
volume-efficient electrical components required for
embedded passive technologies.[19–23]
The blending of different polymers is an important
and efficient method of obtaining the desired properties
of polymer systems, based on the structure and
property of each component. Scheinbeim et al.[24–25]
reported that the odd-numbered nylons, such as
polyamide (PA11), exhibited fine piezoelectric behavior
after appropriate electroprocessing, especially when the
temperature is raised above the glass transition
temperature.[26–28]
In this paper, we put forward a simple and effective
route for the synthesis of polymeric blends with excellent
dielectric behavior and mechanical properties, especially a
flexible property for a capacitor. At the same time, we add
the compatilizer SMA to the PA11/PVDF blends, and
analyze the electric properties from the structural
mechanism, so as to gain a material with better electric
properties.
Experimental Part
PVDF (Mw ¼37� 105, d¼1.75 g � cm�3), PA11 (Mw ¼4�105,
d¼ 1.03 g � cm�3) and SMA (Mw ¼6� 105, MA¼ 18%) powders
were supplied by the Shanghai Organism Institute, the Guangz-
hou Far East Chemistry Corporation and the Chinese Academy of
Science, respectively.
PA11/PVDF blends of a thickness of 3mmwere produced by co-
melt-pressing at 190 8C and were subsequently quenched in ice
water. Finally the co-melt-pressed-quenched filmswere uniaxially
oriented by drawing to a ratio of 2:1 at room temperature, and
clamping immovably for 30min. The sampleswere circularwith a
diameter of 12 mm.
The dielectric properties of the samples were measured using a
HIOKI3532-50 LCR meter. After being polarized, the samples were
left at room temperature for 24 h, and the piezoelectric properties
were then measured on a ZJ-3A d33 test machine. Fourier-
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transform IR (FTIR) spectra of PA11/PVDF blends were measured
by a Nicolet FTIR spectrometer. In order to analyze the
compatibility and flexibility of the blends, the surface topogra-
phies of PA11/PVDF blends with and without SMAwere observed
on a JSM-5610LV scanning electron microscope (SEM), and the
mechanical performances of samples were tested on a RGT-30A
tensile-testing machine.
Results and Discussions
Dielectric Properties
Figure 1a shows the frequency dependence of the dielectric
constant of the PA11/PVDF blends. The dielectric constant
(eblend) of PA11/PVDF blends can reach �20–40, observed
distinctly for the film at room temperature. Because SMA
improves the compatibility between PA11 and PVDF, the
dielectric constants of PA11/PVDF blends containing SMA
increase remarkably (Figure 1b). We demonstrate that,
when the ratio of PA11 to PVDF is 80:20, the eblend (60) of
the blend containing 1% SMA is twelve times higher than
that of PA11 (e¼ 5) and about five times higher than that of
PVDF (e¼ 12).
Figure 1c and d show the frequency dependence of the
dielectric loss tand of the two blends without and with
SMA, respectively; the blend with SMA added is of lower
dielectric loss than the pure PA11/PVDF blend. We
demonstrate that, when the ratio of PA11 to PVDF is
80:20, the tand of the blend containing 1% SMA is 0.057,
which is much lower than the value of 0.17 for pure PA11/
PVDF blends. The PA11/PVDF blends studied here, having
high dielectric constants and low dielectric losses, there-
fore have high potential as dielectric materials to be
employed in the microelectronic package and other
industrial applications.
Piezoelectric Properties
Figure 2 shows the relationship between the piezo-
electric constant, d33, and the PA11 volume fraction.
From the PA11/PVDF blends, we can see that the
blends have higher piezoelectric constants than PA11
(2.0 pC �N�1), but not as high as PVDF (�6 pC �N�1).
Although the two samples do not exhibit superior
piezoelectric properties, a very clear enhancement of the
piezoelectric constant d33 of the PA11/PVDF is observed
by adding SMA at room temperature. When the content
of PA11 is 50%, the d33 value of PA11/PVDF with SMA is
9 pC �N�1, approximately three times higher than that of
PA11/PVDF without SMA, 3.6 pC �N�1. The results show
that, when the content of PA11 is 50%, the degree of
polarization of PA11/PVDF was enhanced by SMA so as
to improve the piezoelectric properties.
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Polyamide 11/Poly(vinylidene fluoride) Blends as . . .
Figure 1. Frequency dependence of dielectric constant for PA11/PVDF blends: a) without SMA; and, b) with SMA added. Frequencydependence of dielectric loss, tand, for PA11/PVDF blends: c) without SMA; and, d) with SMA added.
Figure 2. The piezoelectric constant, d33, of PA11/PVDF blends.Figure 3. Current-voltage plots for the PA11/PVDF blends.
Current-Voltage Curve
Figure 3 shows the current-voltage behavior of the blends.
We note that the remnant current of is as low as
10�7 mA � cm�2. The remnant current at 0 V of the blend
with SMA is an order of magnitude lower than that of the
blend without SMA. Regardless of depolarizing, charges
could tunnel through the well-connected interface
obtained by SMA into the others to create a lower remnant
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current.[12] The effect of macromolecular morphology
alterations in responsive field on their electrical and
charge storage properties can bring new possibilities into
effect for functional composite materials.
Mechanical Properties
The effect of the PA11 volume fraction on the tensile
strength and the tensile elongation of blends are shown in
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R. Li et al.
Figure 4. Variations of the tensile strength and the tensileelongation of PA11/PVDF blends versus volume fraction of PA11.
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Figure 4. It can be seen that the tensile strength changed
continually and irregularly with increasing PA11 content.
With increasing PA11 content, the tensile strength of
PA11/PVDF blends decreased slowly, but subsequently
increased sharply, and the lowest tensile strength reached
8.33 MPa when the PA11 content was 60%. It is a typical
curve of incompatible polymeric blends, which explains
why it is necessary for the compatilizer SMA to be added to
the PA11/PVDF blends. Furthermore, the tensile elongation
of the PA11/PVDF blends is from 10 to 80% and the
inorganic-polymer composites are excellent dielectric
materials. It suggests that the PA11/PVDF blends are
surpassed by few other compounds as flexible materials
with high e.
Figure 5. a) DSC results for PA11/PVDF blends at a heating rate of5 8C �min�1. b) XRD spectra of PA11/PVDF blends.Structure Analysis
Figure 5a shows the differential scanning calorimetry
(DSC) curves of PA11/PVDF with different percentages
(with a heating rate of 5 8C �min�1) for the blends. We
found that the crystallization peaks of the two polymers
existed in the blends and the melting points of crystals
hardly changed, but the melting zones of the crystals in
blends grew broader. The results demonstrate that the
crystals of PA11 and PVDF in the blends are incomplete.We
believe that the NH and C––O in PA11 and polar CF2 groups
in PVDF would interact with each other.
The x-ray diffraction (XRD) patterns of PA11/PVDF
blends are shown in Figure 5b. We note that the diffraction
peak of PA11 just appears as the content of PA11 added is
near to 60%. It illuminates that the crystallization
transmutation of PA11 from a to d0 is controlled by the
PVDF content; that is, for the melt-quenched PA11/PVDF
blends, the PA11 content has the dominant effect (> 50%)
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on the blend properties, which can be attributed to the fact
that the d0 crystal structure of PA11 is good at polarization,
and so to produce electricity.
Figure 6a is a surface photograph of the PA11/PVDF
blend. Figure 6b and c show the cross-sectional topography
of PA11/PVDF blends after 24 h at room temperature. In
Figure 6b, there is a remarkable layer-layer interface, like
the pages of a book, a typical surface photograph of which
is shown by the Figure 6a. Especially, it exhibited a typical
two phase separation, which indicates PA11 has poor
compatibility with PVDF in the blends, and that the
dielectric properties result from the PA11/PVDF, rather
than the individual components.
Figure 6c exhibits a good compatibility, in comparison
with Figure 6a and b, in the composite. A well-connected
interface can obviously be observed in virtue of the
compatible properties of SMA. This can be ascribed to the
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Polyamide 11/Poly(vinylidene fluoride) Blends as . . .
Figure 6. SEM micrographs of: a) the surface of PA11/PVDF; b) thePA11/PVDF blend; c) the PA11/PVDF blend with SMA.
Figure 7. FTIR spectrum of PA11and PA11-g-SMA.
interfacial tension between PA11 and PVDF being sharp
decreased by the PA11-g-SMA. In addition, the addition of
SMA made the dispersion more even and of smaller
dimension. That is to say that the presence of SMA in
blends can improve interface adhesive properties formed
as the interface intermolecular react.
To explore effect of the compatilizer, we investigated the
functionalization of the SMA using far-infrared FTIR
spectroscopy. Figure 7 shows the IR spectra of PA11 and
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PA11-g-SMA (the thickness of the sample was 1.5 mm).
With the addition of SMA, we found that the characteristic
peak of acid anhydride of SMA became weaker in the
bands at 1 190 and 1279 cm�1, and the peak at 1 414 cm�1
indicates the formation of the cyclic amide group.[29] This
phenomena indicated that a new composite (PA11-g-SMA)
was produced by the reaction, acting as the real
compatilizer to promote the reaction between SMA and
PA11. Therefore, adding a proper amount of SMA is an
important measure to improve the electrical properties.
The graft reaction of PA11 and SMA can be exhibited by
ref.[29] As an effective compatilizer, PA11-g-SMA can make
PA11 and SMA compatible. At the same time, PVDF is also
compatible with SMA. The reason is that two carbonyls
and one oxygen atom with pentavalent rings are
coexistent in the SMA molecular chain, which can react
with the a-phase hydrogen atom in PVDF. The hydrogen
atom of SMA may also simultaneously react with the
electronegative fluoride atom in PVDF. Those intermole-
cular functions improve the compatibility between the
PA11 and the PVDF.
Conclusion
Through the measurements of dielectric constant, e,dielectric loss, tand, and piezoelectric constant, d33, after
polarizing at room temperature, it was confirmed that
PA11/PVDF blends with SMA added have higher dielectric
constant, e, and lower dielectric loss, tand, than those
without SMA, and also exhibited good frequency stability.
Compared with the samples without SMA, a very large
enhancement in dielectric and piezoelectric response for
the PA11/PVDF came into being. Itmay be attributed to the
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compatibility between PA11and PVDF being increased by
the SMA, which makes the electron move among crystal-
lization grains so as to improve the polarization and
electric properties in sequence. The SMA plays an
important role in these blends.
However, the result is different from those in the
literature and deviates, to some extent, from general
knowledge. In theory, the dielectric constant of PVDF/PA11
blends should lie between those of PVDF and PA11,
whereas the dielectric performance testing in this work
was unexpectedly far better than the two individual units;
a feasible explanation is the influence of the polarization
between two phases on the piezoelectric and dielectric
properties. Inquiring into the interface intermolecular
microstructures, typical phase separation appears on the
interface intermolecular configuration. The purpose of the
compatilizer (i.e., SMA), applied to this system to reactwith
both polymers (PA11 and PVDF), is to improve the
compatibility between PA11 and PVDF. The PA11/PVDF
blends have excellent flexibility. The dielectric and piezo-
electric properties of the blends, with or without SMA,
were determined and may be suitable for application in
capacitors, sensors and so on.
Acknowledgements: This work was supported by the NationalNatural Science Foundation of China (grant no. 50572081) and theSchool of Material Science and Engineering of Wuhan University ofTechnology.
Received: April 28, 2008; Revised: June 19, 2008; Accepted: June20, 2008; DOI: 10.1002/marc.200800253
Keywords: dielectric properties; electrical properties; flexible;intermolecular interactions; PA11/PVDF blends; SMA
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