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HYDRAULIC TEST ACTUATOR POLYMER BEARING
HIGHER LEVEL OF DYNAMIC PERFORMANCE, RELIABILITY AND LONGEVITY FOR STRUCTURAL TEST APPLICATIONS
WHAT MOVES YOUR WORLD
Rev. J, September, 2012
Moog | Hydraulic Test Actuator - Polymer BearingCONTENTS
2
Whenever the highest levels of motion control performance and design flexibility are required, you’ll find Moog expertise at work. Through collaboration, creativity and world-class technological solutions, we help you overcome your toughest engineering obstacles.
Enhance your products’ performance, achieve greater efficiencies, and help take your thinking further than you ever thought possible.
OVERVIEW 3
TECHNICAL OVERVIEW 4
COMPONENTS AND SUPPORT 5
DIMENSIONS 6
ORDERING INFORMATION 8
SUPPORT AND ACCESSORIES 9
COMPONENTS 10
This catalog is for users with technical knowledge. To ensure that all necessary characteristics for function and safety of the system are given, the user has to check the suitability of the products described herein. The products described herein are subject to change without notice. In case of doubt, please contact Moog.
For the most current information, visit www.moog.com/industrial.
Moog is a registered trademark of Moog Inc. and its subsidiaries. All other trademarks are property of their respective companies. ©Moog Inc. 2012. All rights reserved. All changes are reserved.
Rev. J, September, 2012
Moog | Hydraulic Test Actuator - Polymer BearingOVERVIEW
Innovative design for less maintenance
Moog engineers designed the manifold to house all of the piping in the actuator, thereby removing the need for most of the exterior piping. The result is significantly less maintenance requirements and downtime.
• Minimal failure points due to less piping
• Few potential oil leaks over time because of self containment in manifold
Moog Servovalves - World leader in servo-control test systems
Moog Servovalves have a worldwide reputation for long-life, high performance and excellent aftermarket support. This advanced servo control provides precision movement in these test actuators.
Custom servovalves can also be tailored to meet your unique requirements by developing special configurations that offer even more optimized performance. Benefits include:
• Improved step response
• Reduced hysteresis and increased small signal response with use of high response valves
Solutions built around you
The Moog actuator for structural test applications delivers higher reliability, less maintenance and increased dynamic performance for test labs looking for the competitive edge. High-quality materials combined with superior engineering such as advanced cushion design and innovative manifold design make these actuators the right choice for a range of system challenges.
To ensure high performance from design to delivery, Moog engineers use the latest tools such as Matlab® and Simulink® system modeling. A rigorous physical testing program ensures that our customers receive components that they can rely on for a trouble-free test process. The combination of innovative design, world-class manufacturing and responsive worldwide customer support, make Moog components the ideal answer for test labs that offer more reliability and the highest performance.
3
A HIGHER LEVEL OF DYNAMIC PERFORMANCE, RELIABILITY AND LONGEVITY
Moog has vast experience developing actuators for some of the world’s most demanding applications and building high performance motion control components is one of our strengths. Actuators are key to high performance test solutions and our customers have expressed a need for more reliable, high performance components than they can find in the marketplace. We have put some of our top engineers on this product development project that combines test application knowledge with a long history of actuation experience. The result is the O86-4 series actuator that is the benchmark for strength and durability test applications. Improving the performance of today’s test systems, while meeting stricter environmental concerns requires a new kind of building block component. The Moog actuator for structural test applications represents a new breed of component design and robust performance. This new building block can be used in many applications including single and multiple actuator test systems.
Advanced cushion design for higher reliability and safety
We took a traditional design and made significant improvements developing a truly better cushioning system. The actuator incorporates this advanced design to ensure safety and prevent equipment damage. The 086-4 series actuator has a cushion at each end to ensure that the actuator will be decelerated before reaching end of stroke in both directions.
• Dampens force for test reliability
• Each cushion design is physically tested to ensure proper functioning
• Provides true active cushioning in a properly sealed system
Improved seal wear for longer life and less maintenance
The actuator’s advanced coating used on the rod significantly improves seal wear for long life and less maintenance. A stainless steel rod utilizes proprietary seals and this unique rod coating to provide several performance advantages. This design also provides for a cleaner hydraulic operation creating a more environmentally friendly lab.
• Rod surface 80 HRC
• Extends the seal life
• Clean operation allows for less maintenance time and costs
• Proprietary surface finishing requirements to enhance seal life and minimize oil leakage
• Stainless steel rod to prevent corrosion
Better side load rating for more applications
We have equipped this actuator with a hybrid actuator bearing which significantly increases its side load rating. This allows you to take on additional applications that you may not normally attempt with a normal polymer bearing actuator and could prevent you from having to use a more expensive hydrostatic bearing actuator.
• Double the typical side load rating for Polymer Bearing actuators
• Avoid more costly alternatives with this increased side load capability
• Uses a high performance hybrid actuator bearing
Rev. J, September, 2012
Multi-Actuator Structural Test Systems
Single Actuator Structural Test Systems
HYDRAULIC INTERFACES
ELECTRICAL INTERFACE
Hydraulic Distribution System Oil Requirements System Fluid Mobil DTE-25, Shell Tellus 46, or equivalent System Fluid Mobil DTE-24, Shell Tellus 32, or equivalent Filtration Requirements To prolong the operational life of active hydraulic components, the hydraulic fluid should be maintained at a cleanliness level of ISO 4406 (SAE J1165) 15/14/11. Pressure Operating Pressure 3000 psi (210 bar) Maximum Return Pressure 200 psi (14 bar) Maximum Drain Pressure 50 psi (3.5 bar)
Operating Temperature Hydraulic oil temperature should be maintained between 24°C (75°F) and 57°C (135°F) Hydraulic Manifolds
Manifold Ports Pressure & Tank: SAE 4-bolt metric flange connection per ISO 6162 TYPE 1 G761/D765 Manifold: SAE 0.75 (-12) 79-100/72 Series Manifold: SAE 1.50 (-24) Pilot Pressure: SAE 4 straight threaded o-ring port - ISO 11926-1 Drain: SAE 4 straight threaded o-ring port - ISO 11926-1
Moog Recommends the use of SAE O-Ring Face Seal (ORFS) ‘Seal-Lok’ ISO 8434-3 or BSPP O-Ring 24º Cone Flareless “EO2” ISO8434-4 for the best leak free connection
Servovalves* Standard Response G761, 72, 79-100 High Response G761, D765, 79-100 *Moog Application Engineering can help you select the ideal size and type of servovalve to optimize performance.
Transducer Specifications LVDT Transducer LVDT excitation (5V peak to peak @ 3kHz)
Rear SwivelAssembly
ClevisBase
79-100HRHigh Response
227 lpm
72 & 79-100Std. Response
227 lpm
G761Std. Response
60 lpm
G761HRHigh Response
19 lpm
AttachmentSpiral WasherLoad
Cell
Clevis Base
SphericalRod Joint
BracketMounting
Pattern
LVDT
FixedBase
4
Moog | Hydraulic Test Actuator - Polymer BearingTECHNICAL OVERVIEW
Rev. J, September, 2012
A variety of available configurations allows you to design the exact actuator that you need for your test system for increased modularity. Moog can provide a series of servovalves and accumulators to match your needs as well as offer a range of joints and bases for maximum efficiency.
Key for configurations:
n Joints and Bases
n Load Cells
n Servovalves
n Accumulators
n Manifolds
MODULAR CONFIGURATIONS
Example of test actuator configured with load cell and spherical joints
Moog | Hydraulic Test Actuator - Polymer BearingCOMPONENTS AND SUPPORT
5Rev. J, September, 2012
CRITICAL COMPONENTS
Snubbed Stroke
LVDT Body Actuator Piston Bearing
Extend Port
LVDT ProbeAssembly
ExtendSnubbing
Port
Rear Gland
Rod Seal
Rod4 CylinderTie Rods
ScraperSeal
Manifold Return LineWith Flow LimitingRuby Orifice
SnubbingSeal
Seal VentLine Actuator
Cylinder
Coolant Oil Flow
Moog | Hydraulic Test Actuator - Polymer BearingDIMENSIONS
6Rev. J, September, 2012
Dynamic ForceRating
kN(kip)
15(3.3)
25(5.5)
50(11)
68(15)
100(22)
160(35)
Working StrokeLength
mm(in)
102, 152, 254(4, 6, 10)
102, 152, 254(4, 6, 10)
102, 152, 254(4, 6, 10)
102, 152, 254(4, 6, 10)
102, 152, 254(4, 6, 10)
102, 152, 254(4, 6, 10)
RodDiameter
mm(in)
45.0 (1.8)
45.0 (1.8)
70.0(2.8)
70.0(2.8)
70.0(2.8)
70.0(2.8)
Cylinder BoreDiameter
mm(in)
56.0 (2.2)
63.0(2.5)
92.0(3.6)
99.0(3.9)
109(4.3)
126(5.0)
PistonArea
sq cm(sq in)
8.7(1.4)
15.3(2.4)
28.0(4.34)
38.5(6.0)
54.8(8.5)
86.2(13.4)
Full StrokeLength
mm(in)
192, 242, 344(7.5, 9.5, 13.5)
192, 242, 344(7.5, 9.5, 13.5)
192, 242, 344(7.5, 9.5, 13.5)
192, 242, 344(7.5, 9.5, 13.5)
192, 242, 344(7.5, 9.5, 13.5)
192, 242, 344(7.5, 9.5, 13.5)
P
MPP
MDR
S/N:
DATE: FORCE:
AREA:MODEL:
MAX. PR:
STROKE:
MADE IN USA
WORLD WIDE SUPPORT - WWW.MOOG.COM
"A" PISTON FULLY RETRACTED / "B" FULL EXTEND(OPTION "C" FIXED BASE)
(OPT "A"SPHERICALJOINT)
"D"FULLRETRACT
"H"
"C"
"G"
"F"
"E"
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"C" "D" "E" "F" "G"mm (in)
"H"
15 / 3.3 36.0(1.4)
50 / 11
Actuator Force kN / KIP
ACTUATOR STROKE OPTION
ACTUATOR FULL RETRACT LENGTH "A" / FULL EXTEND "B"FIXED BASE OPTION "C"
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
ACTUATOR STROKE OPTION
152 254
ACTUATOR FULL RETRACT LENGTH "A" / FULL EXTEND "B"SPHERICAL JOINT OPTION "A"
102
15 / 3.3
50 / 11 946 / 1138 (37.2 / 44.8)
961 / 1153 (37.8 / 45.4)
1022 / 1214(40.2 / 47.8)
1022 / 1214(40.2 / 47.8)
860 / 1052 (33.9 / 41.4)
25 / 5.5
68 / 15
100 / 22
160 / 35
15 / 3.3
50 / 11
860 / 1052 (33.9 / 41.4)
1046 / 1288 (41.2 / 50.7)
1061 / 1303 (41.8 / 51.3)
1122 / 1364(44.2 / 53.7)
1122 / 1364(44.2 / 53.7)
960 / 1202 (37.8 / 47.3)
960 / 1202 (37.8 / 47.3)
1250 / 1594(49.2 / 62.8)
1265 / 1609(49.8 / 63.3)
1326 / 1670(52.2 / 65.7)
1326 / 1670(52.2 / 65.7)
1164 / 1508(45.8 / 59.4)
1164 / 1508(45.8 / 59.4)
795 / 987 (31.3 / 38.9)
810 / 1002 (31.9 / 39.4)
822 / 1014(32.4 / 39.9)
822 / 1014(32.4 / 39.9)
756 / 948 (29.8 / 37.3)
756 / 948 (29.8 / 37.3)
895 / 1137 (35.2 / 44.8)
910 / 1152 (35.8 / 45.4)
922 / 1164(36.3 / 45.4)
922 / 1164(36.3 / 45.8)
856 / 1098 (33.7 / 43.2)
856 / 1098 (33.7 / 43.2)
1099 / 1443(43.3 / 56.8)
1114 / 1458(43.9 / 57.4)
1126 / 1470(43.9 / 57.9)
1126 / 1470(44.3 / 57.9)
1060 / 1404(41.7 / 55.3)
1060 / 1404(41.7 / 55.3)
36.0(1.4)50.0(2.0)50.0(2.0)60.0(2.4)60.0(2.4)
25.0(0.98)25.0
(0.98)25.0
(0.98)27.0(1.1)27.0(1.1)27.0(1.1)
120(4.7)120(4.7)164(6.5)187(7.4)206(8.1)234(9.2)
110(4.3)110(4.3)139(5.5)141(5.6)141(5.6)166(6.5)
167(6.6)167(6.6)245(9.6)247(9.7)307
(12.1)307
(12.1)
251(9.9)251(9.9)359
(14.1)361
(14.2)421
(16.6)446
(17.6)
(OPT "B"SPHERICAL JOINT W/SPIRAL WASHER)
OPT "B"mm (in)
142(5.6)142(5.6)220(8.7)220(8.7)280
(11.0)280
(11.0)
mm (in) mm (in) mm (in)152 254102
mm (in) mm (in) mm (in)
mm (in) mm (in)mm (in)mm (in)mm (in)
POLYMER BEARING ACTUATOR FORCE PRODUCT RANGE
Note: Dimensions for reference purposes only. Refer to installation drawing for detailed dimensions.
FIXED MOUNTING BASE OPTION "C"
"B"
"B"4X THRU"C"
(BASE)"A"
ROD END OPTION "1W"
ROD END OPTION "0L"
ROD END OPTION "00"
"B" "C"
"A"
4X "B" "C"
"D" "E"(PISTON)
2X "A"
SPHERICAL MOUNTING BASE OPTION "A" & "B"
2X "B"
2X "B"
(BASE)"C"
(BASE)"A"
4X THRU"D"
"A"(BASE)
2X "B"
2X "B"
(BASE)"C"
(BASE)"A"
4X THRU"D"
2X "A"
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"A" "B" "øC"mm (in)
15 / 3.3
50 / 11
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"A" "B" "C" "øD"mm (in)
15 / 3.3 86.0 (3.4)
50 / 11
31.8 (1.3)
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"øA" "B" "C"
15 / 3.3 105(4.1)
50 / 11
M12 X 1.25
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"A" "B" "C" "øD"
15 / 3.3
50 / 11
25 / 5.5
Actuator Force kN / KIP
"A" "B" "C" "D"
15 / 3.3 40.7(1.6)
M10 X 1.50
"E"
M27 X 2.00
M10 X 1.50 M27 X 2.00
M12 X 1.25
ROD END OPTION "00"
8X "B" "C"
"D" "E"
PISTON
"A"
22.508X 45
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"øA" "B" "C" "D"
50 / 11 M12 X 1.75 24.0(0.94)
M27 X 2.00
M12 X 1.75 M27 X 2.00
M12 X 1.75 M27 X 2.00
M12 X 1.75 M27 X 2.00
"E"
104(4.1)
M27 X 2.00
M27 X 2.00
M27 X 2.00
M36 X 2.0016.8 (0.66)
mm (in) mm (in)
mm (in) mm (in) mm (in)
150(5.9)
86.0 (3.4)
31.8 (1.3)
150(5.9)188(7.4)188(7.4)
16.8 (0.66)
16.8 (0.66)
16.8 (0.66)
57.2 (2.3)57.2 (2.3)73.1 (2.9)73.1 (2.9)
10.7 (0.42)10.7
(0.42)
84.0 (3.3)
150 (5.9)150 (5.9)198 (7.8)198 (7.8)
84.0 (3.3)
150 (5.9)
200(7.9)
150 (5.9)
200(7.9)200(7.9)200(7.9)
114 (4.5)
146(5.7)
114 (4.5)
146(5.7)146(5.7)146(5.7)
14.2(0.6)
17.3(0.7)
14.2(0.6)
17.3(0.7)17.3(0.7)17.3(0.7)
40.7(1.6)
20.0(0.79)
20.0(0.79)
60.0(2.4)
60.0(2.4)
104(4.1)
104(4.1)
104(4.1)
24.0(0.94)
24.0(0.94)
24.0(0.94)
60(2.4)
60(2.4)
60(2.4)
60(2.4)
105(4.1)
154(6.1)
154(6.1)
154(6.1)
203(8.0)
28.0(1.1)28.0(1.1)
35.0(1.4)
35.0(1.4)
35.0(1.4)54.0(2.1)
86.0 (3.4)
150(5.9)
86.0 (3.4)
150(5.9)188(7.4)188(7.4)
31.8 (1.3)31.8 (1.3)
57.2 (2.3)57.2 (2.3)73.1 (2.9)73.1 (2.9)
84.0 (3.3)
150 (5.9)150 (5.9)198 (7.8)198 (7.8)
84.0 (3.3)
16.8 (0.66)
16.8 (0.66)
16.8 (0.66)
16.8 (0.66)
10.7 (0.42)10.7
(0.42)
"D" "E"
"D"
M12 X 1.2525
(1.0)
mm mm (in)"E"
M12 X 1.2525
(1.0)
M27 X 2.0042
(1.7)
M27 X 2.00 42(1.7)
M27 X 2.0042
(1.7)
M27 X 2.0042
(1.7)
mm (in) mm (in) mm (in) mm (in)
mm (in) mm mm (in)
mm (in) mm mm (in) mm mm (in) mm (in) mm (in) mm mm (in)mm
7Rev. J, September, 2012
FIXED MOUNTING BASE OPTION "C"
"B"
"B"4X THRU"C"
(BASE)"A"
ROD END OPTION "1W"
ROD END OPTION "0L"
ROD END OPTION "00"
"B" "C"
"A"
4X "B" "C"
"D" "E"(PISTON)
2X "A"
SPHERICAL MOUNTING BASE OPTION "A" & "B"
2X "B"
2X "B"
(BASE)"C"
(BASE)"A"
4X THRU"D"
"A"(BASE)
2X "B"
2X "B"
(BASE)"C"
(BASE)"A"
4X THRU"D"
2X "A"
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"A" "B" "øC"mm (in)
15 / 3.3
50 / 11
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"A" "B" "C" "øD"mm (in)
15 / 3.3 86.0 (3.4)
50 / 11
31.8 (1.3)
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"øA" "B" "C"
15 / 3.3 105(4.1)
50 / 11
M12 X 1.25
25 / 5.5
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"A" "B" "C" "øD"
15 / 3.3
50 / 11
25 / 5.5
Actuator Force kN / KIP
"A" "B" "C" "D"
15 / 3.3 40.7(1.6)
M10 X 1.50
"E"
M27 X 2.00
M10 X 1.50 M27 X 2.00
M12 X 1.25
ROD END OPTION "00"
8X "B" "C"
"D" "E"
PISTON
"A"
22.508X 45
Actuator Force kN / KIP
68 / 15
100 / 22
160 / 35
"øA" "B" "C" "D"
50 / 11 M12 X 1.75 24.0(0.94)
M27 X 2.00
M12 X 1.75 M27 X 2.00
M12 X 1.75 M27 X 2.00
M12 X 1.75 M27 X 2.00
"E"
104(4.1)
M27 X 2.00
M27 X 2.00
M27 X 2.00
M36 X 2.0016.8 (0.66)
mm (in) mm (in)
mm (in) mm (in) mm (in)
150(5.9)
86.0 (3.4)
31.8 (1.3)
150(5.9)188(7.4)188(7.4)
16.8 (0.66)
16.8 (0.66)
16.8 (0.66)
57.2 (2.3)57.2 (2.3)73.1 (2.9)73.1 (2.9)
10.7 (0.42)10.7
(0.42)
84.0 (3.3)
150 (5.9)150 (5.9)198 (7.8)198 (7.8)
84.0 (3.3)
150 (5.9)
200(7.9)
150 (5.9)
200(7.9)200(7.9)200(7.9)
114 (4.5)
146(5.7)
114 (4.5)
146(5.7)146(5.7)146(5.7)
14.2(0.6)
17.3(0.7)
14.2(0.6)
17.3(0.7)17.3(0.7)17.3(0.7)
40.7(1.6)
20.0(0.79)
20.0(0.79)
60.0(2.4)
60.0(2.4)
104(4.1)
104(4.1)
104(4.1)
24.0(0.94)
24.0(0.94)
24.0(0.94)
60(2.4)
60(2.4)
60(2.4)
60(2.4)
105(4.1)
154(6.1)
154(6.1)
154(6.1)
203(8.0)
28.0(1.1)28.0(1.1)
35.0(1.4)
35.0(1.4)
35.0(1.4)54.0(2.1)
86.0 (3.4)
150(5.9)
86.0 (3.4)
150(5.9)188(7.4)188(7.4)
31.8 (1.3)31.8 (1.3)
57.2 (2.3)57.2 (2.3)73.1 (2.9)73.1 (2.9)
84.0 (3.3)
150 (5.9)150 (5.9)198 (7.8)198 (7.8)
84.0 (3.3)
16.8 (0.66)
16.8 (0.66)
16.8 (0.66)
16.8 (0.66)
10.7 (0.42)10.7
(0.42)
"D" "E"
"D"
M12 X 1.2525
(1.0)
mm mm (in)"E"
M12 X 1.2525
(1.0)
M27 X 2.0042
(1.7)
M27 X 2.00 42(1.7)
M27 X 2.0042
(1.7)
M27 X 2.0042
(1.7)
mm (in) mm (in) mm (in) mm (in)
mm (in) mm mm (in)
mm (in) mm mm (in) mm mm (in) mm (in) mm (in) mm mm (in)mm
BASE AND ROD END DIMENSIONS
Moog | Hydraulic Test Actuator - Polymer BearingDIMENSIONS
Note: Dimensions for reference purposes only. Refer to installation drawing for detailed dimensions.
Moog | Hydraulic Test Actuator - Polymer BearingORDERING INFORMATION
Model Revision
Actuator – Structural Test - Model Number Definition
ValveSpecify Type
Rod End StyleSpecify Type
1 Spherical Rod Joint
Test Actuators
Frame SizeSpecify Identifier
2 25 kN (5.5 kip)1 15 kN (3.3 kip)
5 50 kN (11.0 kip) 6 68 kN (15.0 kip) 7 100 kN (22.0 kip)8 160 kN (35.0 kip)
Working Stroke LengthSpecify Identifier
B 152 mm (6.0 in)A
D 254 mm (10.0 in)
C Fixed Base
Mounting BaseSpecify Type
A Spherical Joint
0 None (zero)
CouplingSpecify Type
L Load Cell & Spiral WashersW Spiral Washers
Actuator Type4 Structural
O None (zero)
102 mm (4.0 in)
- 086 - 4 X X X - X X X XXXXX
F*G*H*I*J*K*L*
400 mm (15.7 in)500 mm (19.7 in)600 mm (23.6 in)700 mm (27.6 in)800 mm (31.5 in)900 mm (35.4 in)
1000 mm (39.4 in)
* Non-Standard LengthsNote: For stroke lengths 400 mm
and larger (F-L), use Valve designator “O” for no manifold
SXXXX SpecialSpecial
Blank Standard
Flow
57 LPM (15 GPM)19 LPM (5 GPM)
63 LPM (16.5 GPM)227 LPM (60 GPM)227 LPM (60 GPM)227 LPM (60 GPM)
2 x 57 LPM (15 GPM)2 x 19 LPM (5 GPM)
2 x 63 LPM (16.5 GPM)
Additional subplate requiredfor -72 series valves
Valve RestrictionsFrameSize
1 Valve options A, B, C, I, J, K and L available
G761 (ISO 10372-04-04-0-92)G761 HR (ISO 10372-04-04-0-92)D765 HR (ISO 10372-04-04-0-92)
72 (ISO 10372-06-05-0-92)79-100 (ISO 10372-06-05-0-92 Custom X, Y)
79-100 HR (ISO 10372-06-05-0-92 Custom X, Y)2 x G761 (ISO 10372-04-04-0-92)
2 x G761 HR(ISO 10372-04-04-0-92)2 x D765 HR (ISO 10372-04-04-0-92)
None – Manifold with Pattern ISO 10372-04-04-0-92
None – Manifold with Pattern (ISO 10372-06-05-0-92 Custom X, Y)
None - No Manifold
Special Manifold and/or Servovalve
ABCDEFIJK
L
M
O
S
Spherical Joint w/ Fixed Base B
Valve option K not availablewith 102 mm stroke
*S0001 and subsequent
If Option 1 required then either Option “W” or “L” are required
Options - None
P Delta-P Pressure Transducer
Other combinations are possible. Please consult with our Moog Applications Engineers for more information.
MODEL NUMBER DEFINITION FOR HYDRAULIC TEST ACTUATOR - POLYMER BEARING
8Rev. J, September, 2012
Model Series Replacement Seal Kit Optional Seal Installation Tool Kit -086-41** 15 kN (3.3 KIP) CB01444-410 CB01446-410
-086-42** 25 kN (5.5 KIP) CB01444-420 CB01446-420
-086-45** 50 kN (11 KIP) CB01444-450 CB01446-450
-086-46** 68 kN (15 KIP) CB01444-460 CB01446-460
-086-47** 100 kN (22 KIP) CB01444-470 CB01446-470
-086-48** 160 kN (35 KIP) CB01444-480 CB01446-480
* See CDS25984 Polymer Bearing Actuator Operation & Maintenance Manual for additional details
SPARE PARTS AND ACCESSORIES
Standard Electrical Connector mates with the following, or equivalent (Waterproof, IP65)
G761 Servovalve MS3106F14S-2SD765HR Servovalve EN175201-804 Type R72 Series Servovalve MS3106F14S-2S79-100 Servovalve Pilot Valve MS3106F14S-2S LVDT MS3106F14S-5SServoactuator LVDT PT06A-10-6S (Moog # CA64645-001)
Delta P Transducer PT06A-8-4S (Moog # CA64645-002)
Load Cell PT06A-10-6S (Moog # CA64645-001)
9Rev. J, September, 2012
Moog | Hydraulic Test Actuator - Polymer BearingSUPPORT AND ACCESSORIES
Five point inspection process
Our number one goal is to eliminate downtime and make repairs that will deliver reliability and cost savings for years to come. When you send in your repair, it must work like new when you get it back. This is the Moog Global Support™ promise.
• Incoming inspection will provide the customer details on the performance of the actuator assembly such as leakage and response. The inspection will also provide details to our technicians in regards to critical performance specs that need to be addressed.
• Technicians will then review engineering notes for any design improvements that may have been initiated since inception.
• Actuator assembly will get completely disassembled to piece parts. Aqueous Ultrasonic cleaners are used to thoroughly clean each component before inspection and dimensional checks. Any components found too worn will be replaced with OEM parts. Critical components such as fitted rod and bearings will be dimensionally checked to ensure the component meets the print criteria. A complete seal kit replacement will be installed to ensure integrity of the structure.
• The servovalve will be removed and sent through the same rigorous evaluation, disassembly and test.
• Finally, the assembly will be tested to original specs to ensure the overhaul unit meets all design and performance criteria as new.
Moog engineering on call for you
Delivering world-class motion control products and solutions means taking customer support far beyond the initial sale. It requires a dedicated approach to solving your problems, addressing your machine challenges and helping you achieve maximum productivity on a daily basis. In today’s competitive manufacturing environment, machine performance plays a significant role in determining your bottom line. Moog Global Support™ is key to achieving cost-effective machine operation, day in and day out.
Actuator repair capabilities
Moog Global Support™ is designed to keep your critical machines up and running at peak performance with only 100% genuine Moog replacement parts. Only Moog replacement parts can deliver the reliability, versatility and long life that you would expect from a world leader in motion control solutions. Each Moog part delivers essential components with precise dimensions, close tolerances and specific materials specifications. Because we understand the key role our parts play in the overall operation of your machine, we carefully inspect and test each repair to identify only those components that need replacement.
Take the next step
Isn’t it time you worked with a partner who can offer both the world-class products and collaborative expertise you need to reach the next level of performance? Contact us today and see for yourself the difference the right partner can make.
A HIGHER LEVEL OF SUPPORT
Solutions designed around youMoog engineers are always ready to meet your unique application needs with complete turnkey systems that include servoactuators, servovalves, software and more. Our Portable Test Controller, for example, is the only stand-alone unit on the market that can be extended up to four channels within the same housing.
Test ControllersThis servocontroller product incorporates Moog’s unique force loop technology to handle general purpose tests. With or without a PC, our Test Controllers are flexible with high-performance capabilities to handle complex testing formulas. This makes it an indispensable tool for testing labs. The units offer plug-and-play with industry standard connectors for cost effective and easy integration. The larger Test Controller is ideal for complex systems up to 32 servo channels.
Moog ServovalvesBecause we designed our renowned Moog Servovalves — the world standard in performance and durability — you’re assured of a system tailored to your exacting requirements.
Test Controllers
Moog | Hydraulic Test Actuator - Polymer BearingCOMPONENTS
PRODUCTS FOR EVERY NEED
Servovalves
10Rev. J, September, 2012
TAKE A CLOSER LOOKMoog designs a range of products that complement the performance of those featured in this catalog. Visit our website for more information or contact the Moog facility nearest you.
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Hydraulic Test Actuator - Polymer Bearing CDL 26496 Rev J 0912 TJW/PDF
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