polymer nanocomposites based on functionalized carbon nanotubes

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Progress in Polymer Science 35 (2010) 837–867 Contents lists available at ScienceDirect Progress in Polymer Science journal homepage: www.elsevier.com/locate/ppolysci Polymer nanocomposites based on functionalized carbon nanotubes Nanda Gopal Sahoo a , Sravendra Rana b , Jae Whan Cho b,, Lin Li a,∗∗ , Siew Hwa Chan a a School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798 Singapore, Singapore b Department of Textile Engineering, Konkuk University, Seoul 143-701, Republic of Korea article info Article history: Received 5 August 2008 Received in revised form 10 March 2010 Accepted 12 March 2010 Available online 16 March 2010 Keywords: Nanocomposites Carbon nanotubes Mechanical properties Functionalization abstract Carbon nanotubes (CNTs) exhibit excellent mechanical, electrical, and magnetic proper- ties as well as nanometer scale diameter and high aspect ratio, which make them an ideal reinforcing agent for high strength polymer composites. However, since CNTs usually form stabilized bundles due to Van der Waals interactions, are extremely difficult to disperse and align in a polymer matrix. The biggest issues in the preparation of CNT-reinforced composites reside in efficient dispersion of CNTs into a polymer matrix, the assessment of the dispersion, and the alignment and control of the CNTs in the matrix. There are several methods for the dispersion of nanotubes in the polymer matrix such as solution mixing, melt mixing, electrospinning, in-situ polymerization and chemical functionalization of the carbon nanotubes, etc. These methods and preparation of high performance CNT-polymer composites are described in this review. A critical comparison of various CNT functional- ization methods is given. In particular, CNT functionalization using click chemistry and the preparation of CNT composites employing hyperbranched polymers are stressed as poten- tial techniques to achieve good CNT dispersion. In addition, discussions on mechanical, thermal, electrical, electrochemical and optical properties and applications of polymer/CNT composites are included. © 2008 Elsevier Ltd. All rights reserved. Contents 1. Introduction ........................................................................................................................ 838 2. Functionalization of CNT ........................................................................................................... 838 2.1. Defect functionalization .................................................................................................... 838 2.2. Non-covalent functionalization ............................................................................................ 839 2.3. Covalent functionalization ................................................................................................. 840 2.4. Functionalization using click chemistry ................................................................................... 842 3. Preparation methods of polymer/CNT nanocomposites .......................................................................... 847 3.1. Solution mixing ............................................................................................................ 847 3.2. Melt mixing ................................................................................................................. 848 3.3. In-situ polymerization ..................................................................................................... 848 4. Preparation of CNT nanocomposites using dendritic polymers ................................................................... 850 4.1. CNT nanocomposites via covalently functionalized CNT-dendritic polymers ............................................ 850 4.2. CNT nanocomposites via non-covalently functionalized CNT-dendritic polymers ....................................... 852 Corresponding author. Tel.: +82 2 450 3513; fax: +82 2 457 8895. ∗∗ Corresponding author. Tel: +65 67906285; fax: +6794 2035. E-mail addresses: [email protected] (J.W. Cho), [email protected] (L. Li). 0079-6700/$ – see front matter © 2008 Elsevier Ltd. All rights reserved. doi:10.1016/j.progpolymsci.2010.03.002

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Page 1: Polymer nanocomposites based on functionalized carbon nanotubes

Progress in Polymer Science 35 (2010) 837–867

Contents lists available at ScienceDirect

Progress in Polymer Science

journa l homepage: www.e lsev ier .com/ locate /ppolysc i

Polymer nanocomposites based on functionalized carbon nanotubes

Nanda Gopal Sahooa, Sravendra Ranab, Jae Whan Chob,∗, Lin Lia,∗∗, Siew Hwa Chana

a School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798 Singapore, Singaporeb Department of Textile Engineering, Konkuk University, Seoul 143-701, Republic of Korea

a r t i c l e i n f o

Article history:Received 5 August 2008Received in revised form 10 March 2010Accepted 12 March 2010Available online 16 March 2010

Keywords:NanocompositesCarbon nanotubesMechanical propertiesFunctionalization

a b s t r a c t

Carbon nanotubes (CNTs) exhibit excellent mechanical, electrical, and magnetic proper-ties as well as nanometer scale diameter and high aspect ratio, which make them an idealreinforcing agent for high strength polymer composites. However, since CNTs usually formstabilized bundles due to Van der Waals interactions, are extremely difficult to disperseand align in a polymer matrix. The biggest issues in the preparation of CNT-reinforcedcomposites reside in efficient dispersion of CNTs into a polymer matrix, the assessment ofthe dispersion, and the alignment and control of the CNTs in the matrix. There are severalmethods for the dispersion of nanotubes in the polymer matrix such as solution mixing,melt mixing, electrospinning, in-situ polymerization and chemical functionalization of thecarbon nanotubes, etc. These methods and preparation of high performance CNT-polymercomposites are described in this review. A critical comparison of various CNT functional-ization methods is given. In particular, CNT functionalization using click chemistry and thepreparation of CNT composites employing hyperbranched polymers are stressed as poten-

tial techniques to achieve good CNT dispersion. In addition, discussions on mechanical,thermal, electrical, electrochemical and optical properties and applications of polymer/CNT composites are included.

© 2008 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8382. Functionalization of CNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 838

2.1. Defect functionalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8382.2. Non-covalent functionalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8392.3. Covalent functionalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8402.4. Functionalization using click chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 842

3. Preparation methods of polymer/CNT nanocomposites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8473.1. Solution mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 847

3.2. Melt mixing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8483.3. In-situ polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 848

4. Preparation of CNT nanocomposites using dendritic polymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8504.1. CNT nanocomposites via covalently functionalized CNT-dendritic polymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8504.2. CNT nanocomposites via non-covalently functionalized CNT-dendritic polymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 852

∗ Corresponding author. Tel.: +82 2 450 3513; fax: +82 2 457 8895.∗∗ Corresponding author. Tel: +65 67906285; fax: +6794 2035.

E-mail addresses: [email protected] (J.W. Cho), [email protected] (L. Li).

0079-6700/$ – see front matter © 2008 Elsevier Ltd. All rights reserved.doi:10.1016/j.progpolymsci.2010.03.002

Page 2: Polymer nanocomposites based on functionalized carbon nanotubes

8. Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8589. Concluding remarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859

. . . . . . . .. . . . . . . .

Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Introduction

Since the discovery of carbon nanotubes (CNTs) in1991 by Iijima [1], they have received much attention fortheir many potential applications, such as nanoelectronicand photovoltaic devices [2,3], superconductors [4], elec-tromechanical actuators [5], electrochemical capacitors[6], nanowires [7], and nanocomposite materials [8,9]. Car-bon nanotubes may be classified as single-walled carbonnanotubes (SWNTs) [10,11], double-walled carbon nan-otubes (DWNTs) [12,13] or multi-walled carbon nanotubes(MWNTs) [1]. SWNT and DWNT comprise cylinders of oneor two (concentric), respectively, graphene sheets, whereasMWNT consists several concentric cylindrical shells ofgraphene sheets. CNTs are synthesized in a variety of ways,such as arc discharge [10], laser ablation [14], high pres-sure carbon monoxide (HiPCO) [15], and chemical vapordeposition (CVD) [16,17]. CNTs exhibit excellent mechani-cal, electrical, thermal and magnetic properties [18,19]. Theexact magnitude of these properties depends on the diam-eter and chirality of the nanotubes and whether they aresingle-walled, double-walled or multi-walled form. Typicalproperties of CNTs are collected in Table 1 [20–25].

Because of these excellent properties, CNTs can be usedas ideal reinforcing agents for high performance polymercomposites. Ajayan et al. [26] reported the first polymernanocomposites using CNTs as a filler. The number of arti-cles and patents in polymer composites containing CNTsis increasing every year [27]. Various polymer matricesare used for composites, including thermoplastics [28–30],thermosetting resins [31,32], liquid crystalline polymers[33,34], water-soluble polymers [35], conjugated polymers[3], among others. The properties of polymer composites

that can be improved due to presence of CNTs include ten-sile strength [36,37], tensile modulus [38,39], toughness[40], glass transition temperature [41,42], thermal con-ductivity [43,44], electrical conductivity [45,46], solventresistance [47], optical properties [48,49], etc.

Table 1Typical properties of CNTs [20–25].

Property SWNT DWNT MWNT

Tensile strength (GPa) 50–500 23–63 10–60Elastic modulus (TPa) ∼1 – 0.3–1Elongation at break (%) 5.8 28 –Density (g/cm3) 1.3–1.5 1.5 1.8–2.0Electrical conductivity (S/m) ∼106

Thermal stability >700 ◦C (in air)Typical diameter 1 nm ∼5 nm ∼20 nmSpecific surface area 10–20 m2/g

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859

Progress in polymer/carbon nanotube compositeresearch considered here will included studies onfunctionalization of CNTs their mechanical, electricalconductivity and optical properties, and applications ofpolymer/CNT composites.

2. Functionalization of CNT

Since CNTs usually agglomerate due to Van der Waalsforce, they are extremely difficult to disperse and align ina polymer matrix. Thus, a significant challenge in devel-oping high performance polymer/CNTs composites is tointroduce the individual CNTs in a polymer matrix in orderto achieve better dispersion and alignment and stronginterfacial interactions, to improve the load transfer acrossthe CNT-polymer matrix interface. The functionalization ofCNT is an effective way to prevent nanotube aggregation,which helps to better disperse and stabilize the CNTs withina polymer matrix. There are several approaches for func-tionalization of CNTs including defect functionalization,covalent functionalization and non-covalent functional-ization [50]. These functionalization methods will besummarized here.

2.1. Defect functionalization

CNTs are purified by oxidative methods to removemetal particles or amorphous carbon from the raw mate-rials [51,52]. In these methods, defects are preferentiallyobserved at the open ends of CNTs. The purified SWNTscontain oxidized carbon atoms in the form of –COOH group[53,54]. In this oxidizing method, SWNTs are broken to veryshort tubes (pipes) of lengths 100–300 nm [55]. Mawhin-ney et al. [56] studied surface defect site density on SWNTsby measuring the evolution of CO2(g) and CO(g) on heatingto 1273 K. The results indicated that about 5% of the car-bon atoms in the SWNTs are localized at defective sites.Acid base titration method [57] was used to determinethat the percentage of acidic sites of purified SWNTs wasabout 1–3%. However, the defective sites created at theCNT surfaces by this method are extremely sparse, and cannot promote good dispersion in the polymer/CNT compos-ites. However, they can be used for covalent attachment oforganic groups by converting them into acid chlorides and

838 N.G. Sahoo et al. / Progress in Polymer Science 35 (2010) 837–867

5. Mechanical properties of polymer/CNT nanocomposites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8535.1. Polyurethane/CNT composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8535.2. Polyimide/CNT nanocomposites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 855

6. Electrical conductivity of polymer/CNT nanocomposites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8567. Optical properties of polymer/CNT nanocomposites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 857

subsequently reacting with amines to give amides [58,59].The functionalized CNTs are more soluble in organic sol-vents than the raw CNTs. Most of the SWNT bundlesexfoliate to give individual SWNT macromolecules [8] if thereaction time of acid chloride group with amines is at ele-

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N.G. Sahoo et al. / Progress in Polymer Science 35 (2010) 837–867 839

Table 2Non-covalent functionalization of CNTs.

Polymer or surfactant Nanotube type Preparation method References

SurfactantsCationic (CTAB) SWNT Microemulsion [332]Cationic (CTAB) SWNT Ultrasonication [333]Cationic (CTVB) SWNT Sonication [334]Cationic (MATMAC) MWNT Emulsion polymerization [335,336]Anionic (SDS) MWNT Ultrasonication [61]Anionic (SDBS) SWNT Ultrasonication [68,70]Anionic (SDBS) SWNT Bath sonicaton [71]Non-ionic (Triton X-100) MWNTSWNT Ultrasonication [337,338]Non-ionic (Triton X-305) MWNT Ultrasonication [339]

Biomacro-moleculesProteins/DNA MWNT Immobilization [64]Glucose (Dextran) SWNT Dialysis [340]ˇ-1,3-glucans SWNT Electroactive interaction [341]Chitosan SWNT Ultrasonication [342]

PolymersPoly(4-vinyl pyridine) SWNT Sol–gel chemistry [343]Poly(phenyl acetylene) MWNT Solution mixing [344]

Poly(m-phenylenevinylene-co-2,5-dioctoxy-p-phenylenevinylene) MWNT Solution mixing [83]SW

SWM

vi

2

tpaippaccta

cfsci

FA

Poly(styrene)-poly(methacrylic acid)

ated temperature for 4 days and these SWNTs are solublen organic solvents.

.2. Non-covalent functionalization

Non-covalent functionalization of nanotubes is of par-icular interest because it does not compromise thehysical properties of CNTs, but improves solubilitynd processability. This type of functionalization mainlynvolves surfactants, biomacromolecules or wrapping witholymers (Table 2). In the search for non-destructiveurification methods, nanotubes can be transferred to thequeous phase in the presence of surfactants [60,61]. In thisase, the nanotubes are surrounded by the hydrophobicomponents of the corresponding micelles. The interac-ion becomes stronger when the hydrophobic part of themphiphilic contains an aromatic group.

CNTs can be well dispersed in water using anionic,

ationic, and non-ionic surfactants [68–71]. Anionic sur-actants such as sodium dodecylsulfate (SDS) [72–74] andodium dodecylbenzene sulfonate (NaDDBS) [75,76] areommonly used to decrease CNT aggregation in water. Thenteraction between the surfactants and the CNTs depends

ig. 1. Schematic representation of how surfactants may adsorb onto the nanotmerican Chemical Society, USA.

NT [85]

NT Solution mixing [90]WNT

on the nature of the surfactants, such as its alkyl chainlength, headgroup size, and charge. SDS has a weaker inter-action with the nanotube surface compared to that ofNaDDBS and Triton-X100 because it does not have a ben-zene ring. Indeed �-stacking interaction of the benzenerings on the surface of graphite increases the binding andsurface coverage of surfactant molecules to graphite sig-nificantly [71]. NaDDBS disperses better than Triton-X100because of its head group and slightly longer alkyl chain.Fig. 1 represents the adsorption of different surfactantsonto the nanotube surfaces.

Direct non-surfactant mediated immobilization of pro-tein and DNA on CNTs has been reported [64]. Thehydrophobic regions of the proteins are probably impor-tant for adsorption. A controlled and specific method forimmobilizing proteins onto non-covalently functionalizedSWNTs has been developed [62]. The mechanism of proteinimmobilization on nanotubes involves the nueleophilic

substitution of N-hydroxysuccinimide by an amine groupon the protein. In this case, non-covalent functionaliza-tion is accomplished by the interaction of delocalized�-bonds on the CNTs wall due to sp2 hybridization with�-bonds of polymer molecules of the matrix [62,63]. CNTs

ube surface. Reprinted with permission from Ref. [71]. Copyright 2003,

Page 4: Polymer nanocomposites based on functionalized carbon nanotubes

840 N.G. Sahoo et al. / Progress in Polymer Science 35 (2010) 837–867

d mater

Fig. 2. A bundled pair of copolymer encapsulated SWNTs from unpurifiefrom Ref. [87]. Copyright 2003, American Chemical Society, USA.

can be successfully solubilized in organic [65] or aqueous[66] solvents after non-covalent functionalization, partlyattributed to the much better coverage of functional groups[67].

The dispersion of CNT in both water [77,78] and organicsolvents [79] may be enhanced by the physical associ-ation of polymers with CNT. This can be explained bythe ‘wrapping’ mechanism [78] that attributed to spe-cific interactions between the polymer and the CNTs.Polymers can wrap around CNTs, forming supramolec-ular complexes [80–82]. In these cases, �-stackinginteractions between the polymer and the nanotube sur-face are responsible for the close association of thestructures. Blau and co-workers [83–86] prepared ananotube-polymer hybrid by suspended SWNTs in organicsolvents poly(p-phenylenevinylene-co-2,5-dioctyloxy-m-phenylenevinylene) to wrap the copolymer around thenanotubes. The electrical properties of these hybrids wereimproved relative to those of the individual components. Anon-covalent method has been used to modify SWNTs byencapsulating SWNTs within crosslinked and amphiphilicpoly(styrene)-block-poly(acrylic acid) copolymer micelles(Fig. 2) [87]. This encapsulation significantly enhancedthe dispersion of SWNTs in a wide variety of polar andnon-polar solvents and polymer matrices because thecopolymer shell was permanently fixed. Thus, encapsu-lated SWNTs may be stabilized with respect to typicalpolymer processing and recovery from the polymer matrix.

Non-wrapping approaches have also been used for dis-persion and solubility of CNT in different media [88,89]. Inthese cases, copolymers of various different structures andcompositions act efficiently as stabilizers, and may be tai-lored so as to disperse the tubes in a variety of solvents.Nativ-Roth et al. [90] suggested that the block copolymersadsorbed to the nanotubes by a non-wrapping mecha-nism, and the solvophilic blocks act as a steric barrier that

leads to the formation of stable dispersions of individualSWNTs and MWNTs above a threshold concentration ofthe polymer. The strong �–� interaction between polymerbackbone and nanotube surface led to soluble SWNTs. Themain potential disadvantage of non-covalent attachment

ial (a) and purified encapsulated SWNTs (b). Reprinted with permission

is that the forces between the wrapping molecule and thenanotube might be weak, thus as a filler in a composite theefficiency of the load transfer might be low.

2.3. Covalent functionalization

Because of the �-orbitals of the sp2-hybridized C atoms,CNTs are more reactive than those with a flat graphenesheet, they have an enhanced tendency to covalently attachwith chemical species [91]. In the case of covalent function-alization, the translational symmetry of CNTs is disruptedby changing sp2 carbon atoms to sp3 carbon atoms, andthe properties of CNT, such as electronic and transportare influenced [92]. But this functionalization of CNT canimprove solubility as well as dispersion in solvents andpolymer. Covalent functionalization can be accomplishedby either modification of surface-bound carboxylic acidgroups on the nanotubes or by direct reagents to the sidewalls of nanotubes (Table 3). Generally, functional groupssuch as –COOH or –OH are created on the CNTs duringthe oxidation by oxygen, air, concentrated sulfuric acid,nitric acid, aqueous hydrogen peroxide, and acid mixture[55,93]. The surface of the acid treated MWNTs indicatesthe presence of some defects in the carbon–carbon bondingassociated with the formation of carboxylic acid groups onthe surface, while the raw MWNTs show uniform surfacesand a clear diffraction pattern because of their perfect lat-tice structure of carbon–carbon bonds (Fig. 3) [94–96]. Thenumber of –COOH groups on the surface of CNT dependson acid treatment temperature and time, increasing withincreasing temperature [95]. The extent of the induced–COOH and –OH functionality also depends on the oxida-tion procedures and oxidizing agents [97]. Nanotube endscan be opened during the oxidation process.

The presence of carboxylic acid groups on the nan-otube surface is more convenient than others because a

variety of chemical reactions can be conducted with thisgroup. The presence of –COOH or –OH groups on the nan-otube surface helps the attachment of organic [58,59,98]or inorganic materials, which is important for solubiliz-ing nanotubes. CNTs have been covalently functionalized
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N.G. Sahoo et al. / Progress in Polymer Science 35 (2010) 837–867 841

Table 3Covalent functionalization of CNTs.

Nanotube type Preparation approach Polymer/organic molecules Catalyst/reagent References

MWNT Grafting from (ROP) Poly(�-caprolactone) Sn(Oct)2 [138]MWNT Grafting from (ROP) Poly(L-lactide) Sn(Oct)2 [139]

SWNT Grafting from (ROP) Nylon-6 Sodium [125,126]MWNT

MWNT Grafting from (ATRP) Poly(methyl methacrylate) AIBN [127]MWNT Grafting from (ATRP) Polystyrene CuBr [129]MWNT Grafting from (ATRP) Polystyrene Cu(I)Br/PMDETA [130]MWNT Grafting from (ATRP) Poly(acrylic acid) Cu(I)Br/PMDETA [131]MWNT Grafting from (ATRP) Poly(tert-butyl acrylate) Cu(I)Br/PMDETA [132]MWNT Grafting from (ATRP) Poly(N-isopropylacrylamide) Cu(I)Br/PMDETA [133]MWNT Grafting from (ATRP) Glycerol Monomethacrylate Cu(I)Br/PMDETA [136]

SWNT Grafting to Polyethylene glycol – [111,121]MWNT

MWNT Grafting to Polyimide – [117]SWNT Grafting to Poly(amido amine) – [122]MWNT Grafting to Poly(�-caprolactone)-diol – [345]

SWNT Grafting to Poly(vinyl acetate-co-vinyl alcohol) – [114]MWNT

MWNT Grafting to Poly(2-vinyl pyridine) – [119]SWNT Cycloaddition of azomethine ylides 3,4-dihydroxybenzaldehyde N-methylglycine [346]MWNT Cycloaddition of azomethine ylides 7-bromo-9,9-dioctyl fluorine-2-carbaldehyde L-lysine [347]

SWNT Cycloaddition of azomethine ylides Amino-acid Paraformaldehyde [348]MWNT

SWNT Cycloaddition of azomethine ylides Peptides, Nucleic acids R-NHCH2COOH [349]MWNT

MWNT [4 + 2] Cycloadditions 3,6-diaminotetrazine Temp. [350]SWNT [4 + 2] Cycloadditions Triazolinedione Temp. [351]SWNT [4 + 2] Cycloadditions 2,3-dimethoxy-1,3-butadiene Cr(CO)6 [352]

SWNT [2 + 1] Cycloadditions Alkyl azidoformate Nitrene [106]Dipyridyl imidazolidene Carbene

SWNT [2 + 1] Cycloadditions Dichlorocarbene Carbene [353]MWNT

zidocarbnephenylh

wcasmwasstrrfc

(ichnm

SWNT [2 + 1] Cycloadditions PEG di-aSWNT Radical additions PolystyreSWNT Radical additions Methoxy

ith thiocarboxilic and dithiocarboxylic esters that helprosslinking between CNTs [99]. CNTs can be functionalizedt end caps or at the sidewall to enhance their disper-ion as well as solubilization in solvents and in polymeratrices [91,100]. SWNTs were fluorinated at their sidealls by passing elemental fluorine at different temper-

tures [101]. The fluorinated SWNTs exhibited improvedolubility in isopropanol or dimethyl formamide by ultra-onication [102,103]. Fluorinated SWNTs may be convertedo side wall alkylated SWNTs by reaction with Grignardeagent or alkyllithium compounds that are soluble in chlo-oform [104]. SWNTs have also been solubilized by directunctionalization of their side walls by nitrenes [105,106],arbenes [106], and arylation [107,108].

Functionalization of CNTs with polymer moleculespolymer grafting) is particularly important for process-

ng of polymer/CNT nanocomposites [109,110]. Two mainategories “grafting to” and “grafting from” approachesave been reported for the covalent grafting of polymers toanotubes. The “grafting to” approach is based on attach-ent of as-prepared or commercially available polymer

onate ester Nitrene [354]Nitroxide [355]

ydrazine Microwave [356]

molecules on the CNT surface by chemical reactions, suchas amidation, esterification, radical coupling, etc. The poly-mer must have suitable reactive functional groups forpreparation of composites in this approach. Fu et al. [111]reported functionalization of CNTs by using “grafting to”method. They refluxed CNTs containing carboxylic acidgroups with thionyl chloride to convert acid groups toacylchlorides. Then, the CNTs with surface-bound acylchlo-ride moieties were used in the esterification reactionswith the hydroxyl groups of dendritic poly(polyethyleneglycol) polymer. Another example of the “grafting to”approach has been reported by Qin et al. [112]. Theygrafted SWNTs with polystyrene (PS) with functional-ized end groups PS (–N3), via a cycloaddition reaction.Polymer grafted CNTs have been formed by covalentlyattaching nanotubes to highly soluble linear polymers, such

as poly(propionylethylenimine-co-ethylenimine) (PPEI-EI)via amide linkages or poly(vinyl acetate-co-vinyl alcohol)(PVA-VA) via ester linkages [113,114]. The resulting PVA-grafted CNTs were soluble in PVA solution and PVA-CNTnanocomposites films showed very high optical quality
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s (lower

Fig. 3. TEM pictures of raw MWNTs (upper) and surface-modified MWNTGermany.

without any observable phase separation. Many other lin-ear polymers such as poly(sodium 4-stryrenesulfonate)[115], poly(methyl methacrylate) (PMMA) [116], poly-imide [117,118], poly-(2-vinylpyridine) [119], PPEI-EI[120], and poly(m-aminobenzenesulfonic acid) [35] aswell as dendrons [121], dendrimers [122], and hyper-branched polymers [123] have been successfully bonded toCNTs.

A novel route to polymer reinforcement via preparationof polymer-functionalized nanotubes using organometallicapproach has been reported [124]. In the work, CNTs werefirst functionalized by organometallic n-butyl lithium, andthen covalently attached to a chlorinated polypropylenevia a coupling reaction. The main limitation of the “graftingto” method is that the grafted polymer content is quite lowdue to the relatively small fraction of active sites on theCNT, and the depressing effects of steric hinderence in thereactivity of polymer [123].

In the “grafting from” approach, the polymer isbound to the CNT surface by in-situ polymerization ofmonomers in presence of reactive CNTs or CNT sup-ported initiators. The main advantage of this approachis that the polymer-CNTs composites can be preparedwith high grafting density. This approach has beenused successfully to graft many polymers such aspolyamide 6 [125,126], PMMA [127,128], PS [129,130],poly(acrylic acid) (PAA) [131], poly-(tert-butyl acrylate)[132], poly(N-isopropylacrylamide) (NIPAM) [133], poly(4-vinylpyridine) [134], and poly(N-vinylcarbazole) [135] onCNT via radical, cationic, anionic, ring-opening, and con-

densation polymerizations. Gao et al. [136] describedthe functionalization of MWNTs with a hydrophilic poly-mer, glycerol monomethacrylate (GMA) by the “graftingfrom” approach. In this work, the oxidized MWNTswere treated with thionyl chloride, glycol, and 2-

). Reprinted with permission from Ref. [95]. Copyright 2005, Wiley-VCH,

bromo-2-methylpropionyl bromide to produce MWNT-Brmacroinitiators for the atom transfer radical polymeriza-tion of GMA as shown in Scheme 1. The grafted polymercontent can be controlled by the feed ratio of monomerto macroinitiators. The hydroxyl groups of the polyGMAchains grafted on the MWNTs are highly active and can befurther converted to carboxylic acid groups. MWNTs werecovalently functionalized with poly(L-lysine) by a surfaceinitiated ring-opening polymerization method [137]. Zenget al. [138] reported “grafting from” approach based onin-situ ring-opening polymerization of �-caprolactone tocovalently graft biodegradable poly(�-caprolactone) ontoCNT surfaces. CNT-graft-poly(L-lactide) by using surface-initiated ring-opening polymerization has been studied byChen et al. [139].

A few additional techniques for functionalization ofCNTs into polymer matrixes have been utilized. Yan et al.[140] used Ar plasma for the generation of defect sitesin the SWNT caps and sidewalls, with subsequent UV-grafting of 1-vinylimidazole from the defect sites. Yang etal. [141] obtained soluble MWNTs via amidation reactionof octadecylamine with purified MWNTs when they weremixed with copolymers of methyl and ethyl methacrylate(poly(MMA-co-EMA)).

2.4. Functionalization using click chemistry

“Click” chemistry, coined for the Huisgen [3 + 2] dipo-lar cycloaddition reaction [142], is an ideal reaction formaterial synthesis and modification and for self assembly

of nanomaterials. A Cu (I)-catalyzed Huisgen [3 + 2] dipo-lar cycloaddition reaction between terminal alkynes andazides resulting in the formation of 1,2,3-triazoles has beenutilized elegantly in recent years [143,144]. This reaction isvery useful for synthesizing small molecules [145], den-
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S r radica2

dbcabtgeaaAoypbaesS

apii[oo

Sf2

cheme 1. Functionalization of MWNTs with PolyGMA by atom transfe005, American Chemical Society, USA.

rimers [146,147], dendronized polymers [148–150], andiologically derived macromolecular structures [151]. Clickhemistry benefits by the facile introduction of azide andlkyne groups into organic and polymer molecules, the sta-ility of these groups to many reaction conditions, and theolerance of the reaction in presence of other functionalroups. The main advantages of click chemistry are its tol-ration of other functional groups, a short reaction time,nd high yield, high purity, and regiospecificity, as wells its suitability for use under aqueous conditions [152].zides and acetylenes are stable across a broad range ofrganic reaction conditions and in biological environments,et they are highly energetic functional groups and theroducts are screened directly from the reaction mixtureecause no protecting groups are used. The triazole is useds a rigid linker that can mimic the atom placement andlectronic properties of a peptide bond without the sameusceptibility to hydrolytic cleavage [153,154], as shown incheme 2.

Apart from the synthetic promise, triazole moietiesre relatively stable to metabolic degradation and canarticipate in hydrogen bonding, which may be useful

n the context of bimolecular targets and solubility, and

s extremely stable to hydrolysis, oxidation or reduction144]. Click chemistry may be an ideal modular method-logy for the introduction of a wide variety of moleculesnto the surface of CNTs [155–157] as shown in Fig. 4. By

cheme 2. The coupling of azides and alkynes created triazole linkages in abseeathers with nature’s ubiquitous amide connectors. Reprinted with permission f004, American Chemical Society, USA.

l polymerization. Reprinted with permission from Ref. [136]. Copyright

applying this approach, one can easily functionalize CNTswith desired molecules, which enhance their importancefrom nanoelectronics to nanobiotechnology.

An application of the Huisgen cycloaddition to the func-tionalization of SWNTs with PS was reported by Adronovand co-workers [155]. To achieve a high degree of function-alization by using alkyne groups on the nanotube surfacewith the Pschorr-type arylation, subsequent introductionof PS was achieved by first installing azide functionalityat the polymer chain end. The Cu(I)-catalyzed formationof 1,2,3-triazoles by coupling azide-terminated polymerand alkyne-functionalized SWNTs was found to occur inan efficient manner under a variety of favorable conditions.This resulted in relatively high nanotube graft densities, fullcontrol over polymer molecular weight, and good solubil-ity in organic solvents. The grafted PS was further modifiedvia sulfonation and the sulfonated PS grafted CNTs werehighly soluble in aqueous medium and insoluble in organicmedium [158].

Cho and co-workers [156] focused on the covalentattachment of bioactive molecules with SWNTs (Scheme 3).The functionalization of the SWNTs was achieved by cova-lently bonded organic molecules derived from amino acids

through click chemistry. The alkyne-functionalized SWNTswere prepared by the treatment of p-amino propargylether with SWNTs using a solvent free diazotization pro-cedure to produce alkyne functionalized CNTs. In order

nce and presence of Cu(I) catalyst, the useful topological and electronicrom Ref. [153,154]. Copyright 2002, Wiley-VCH, Germany and Copyright

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844 N.G. Sahoo et al. / Progress in Polymer Science 35 (2010) 837–867

for fun

Fig. 4. Typical scheme of click chemistry

to attach different azides derived from amino acids, aseries of well-defined chiral azides from corresponding�-amino acids were prepared. The alkyne functionalizedSWNTs in dimethylformamide (DMF)-pyridine-butanolsolution were treated with azide-functionalized aminoacid compound, followed by CuI, ascorbic acid and N,N′-diisopropylethylamine. The 1,2,3-triazole ring has beenutilized as a linker between the chiral molecules andSWNTs, which can provide a new strategy for the attach-ment of bioactive molecules like peptides, polysaccharidesand others [156]. They also functionalized SWNTs bythe covalent attachment of azide moiety containingpolyurethane (PU) with alkyne functionalized SWNTs usingclick chemistry approach. The CNTs were functionalizedwith PCL-based PU using click chemistry, followed by thereaction of alkyne-decorated CNTs and azide-moiety con-taining PCL-diol [159].

Hybrid materials based on CNTs and metal nanopar-ticles are under consideration for major roles for severalapplications, including catalytic, optical, electronic andmagnetic applications [160–162]. Gao and co-workers[162] reported magnetic nanohybrids from magneticnanoparticles and polymer coated nanomaterials via aCu(I)-catalyzed azide alkyne cycloaddition reaction. Thenanohybrids were prepared from Fe3O4 nanoparticlesand polymer coated MWNTs. The authors prepared con-

trolled size Fe3O4 nanoparticles then functionalized withazide moieties (Fe3O4-N3) and finally with alkyne moieties(Fe3O4-Alk). MWNTs were separately modified with poly-mer containing abundant azide groups (MWNT-pAz) andpolymer containing abundant of alkyne groups (MWNT-

Scheme 3. Scheme of application of click chemistry for synthesis of bioactive moHCl, pH 3, (ii) SOCl2, MeOH, RT, 8 h (iii) NaBH4 (excess), MeOH, RT over night. (b)dioxane, 80 ◦C, 16 h, 78–81% yields in two steps. (c) CuI (0.15 M), ascorbic acid (0.080 ◦C for 4 h [156].

ctionalization of carbon nanotube [156].

pAlk). (Fe3O4-N3) and (Fe3O4-Alk) were coupled withpolymer coating nanotubes to give magnetic nanohy-brids of MWNT-pAz@Fe3O4 and MWNT-pAlk@Fe3O4,respectively. Fig. 5 presents the TEM images of bothMWNT-pAz and MWNT-pAlk, evenly decorated withmagnetic nanoparticles. Cho and co-workers [163] pre-pared gold nanoparticles functionalized SWNTs using aclick chemistry approach. Gold nanoparticles containingoctanethiol were prepared by the reduction of tetra-chloroauric acid using sodium borohydride in presence ofalkanethiol. The alkyl thiol protected gold nanoparticleswere further treated with azidoundecane thiol to yieldazide moiety containing gold nanoparticles, which werereacted with alkyne functionalized SWNTs. Campidelli etal. [157] decorated SWNTs with phthalocyanine using aclick coupling approach. The authors functionalized SWNTswith 4-(2-trimethylsilyl)ethynylaniline in the presence ofisoamyl nitrite, which were then treated with azide moi-ety containing Zinc-phthalocyanine (ZnPc) in the presenceof CuSO4 and sodium ascorbate to give the nanotube-phthalocyanine hybrid. They also studied the photovoltaicproperties of synthesized materials and observed that thephotocurrent of SWNT-ZnPc was higher and more stableand reproducible than that of pristine SWNTs.

Layer-by-layer (LbL) covalent functionalization ofMWNTs was achieved by Gao and co-workers [164].

The clickable polymer poly(2-azidoethyl methacry-late) was synthesized by atom transfer radicalpolymerization (ATRP) and another clickable poly-mer poly(propargyl methacrylate) was synthesized byreverse addition–fragmentation chain transfer (RAFT)

lecule bonded SWNT. (a) (i) CbzCl, 2 M NaOH solution, 0 ◦C, 2 h, then 2 M(i) TsCl (1.2 equiv.), Et3N (1.3 equiv.), 0 ◦C to RT 4 h (ii) NaN3, DMSO:1,4-8 M) and DIPEA (0.17 M) in DMF-pyridene-butanol, RT, 14 h, followed by

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F NT-pAzR

pocPpmmvcacrmMapaoTf[w

ig. 5. TEM images of (a) Fe3O4-N3, (b and c) MWNT-pAlk@Fe3O4, (d) MWoyal Society of Chemistry, UK.

olymerization. Both polymers were alternately coatedn alkyne-modified MWNTs using the reliable Cu(I)-atalyzed Huisgen 1,3-dipolar cycloaddition reaction.oly(2-azidoethyl methacrylate) was clicked on thereprepared alkyne-modified MWNTs as the first poly-er layer. Alkyne side groups containing poly(propargylethacrylate) were coated as the second polymer layer

ia click coupling. Poly(2-azidoethyl methacrylate) waslicked on the second polymer layer coated MWNTs,nd the residual clickable azido groups of third layeroated MWNTs were further clicked with alkyne-modifiedhodamine B and monoalkyne-terminated PS. The postodification supports the usefulness of functionalizedWNTs as a nanoplatform for further molecular design

nd material synthesis. Due to formation of a crosslinkedolymer network, the covalent linkage offers severaldvantages, such as high stability and good control

ver the quantity and thickness of the polymeric layers.he authors also reported a clickable macroinitiatoror building the amphiphillic polymer brushes on CNTs165]. The azido and bromo groups functionalized CNTsere prepared by the reaction of poly(3-azido-2-(2-

@Fe3O4. Reprinted with permission from Ref. [162]. Copyright 2009, The

bromo-2-methylpropanoyloxy)propyl methacrylate withalkynated CNTs. Both the ATRP and click coupling couldbe achieved by a one pot procedure using bromo andazido moieties as initiators for PS and PEG grafting (Fig. 6).The reaction could be easily accomplished with SWNTsand MWNTs using “grafting to” and “grafting from”approaches for functionalization with multiple kinds ofpolymers.

Functionalization of CNTs with stimuli-responsivematerials is expected to be useful for manufactur-ing advanced biosensors and bioprobes [166]. Li andco-workers [167] introduced an alkyne functionalized nan-otube surface using a carbamate linkage. The azide moietycontaining a thermoresponsive diblock copolymer com-posed of N,N-dimethylacrylamide (DMA) and NIPAM wascovalently attached with alkynated MWNTs via the Cu(I)-catalyzed [3 + 2] Huisgen cycloaddition. The copolymer

containing hydrophilic DMA, as well as a smart NIPAMblock, is capable of forming micelles with response tochanges in the aqueous solution temperature. The micellessize and transition temperature can be controlled throughNIPAM block length. Due to the higher azide concentra-
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846 N.G. Sahoo et al. / Progress in Polymer Science 35 (2010) 837–867

ed and s. Reprin

Fig. 6. Synthesis of amphiphilic/Janus polymer brushes-grafted multiwallclick chemistry and atom transfer radical polymerization (ATRP) approachSociety, USA.

tion on their periphery, micelles afford improved graftingefficiency and solubility of nanotubes, compared to coils insolution.

The oligosaccharide ˇ-cyclodextrin is well knownto encapsulate biological molecules in its hydrophobiccavities in an aqueous solution, enhancing its utility asa drug carrier and enzyme mimic. Zheng et al. reporteda ˇ-cyclodextrin-modified SWNT nanohybrid through

Huisgen cycloaddition [168]. Mono-6-(p-toluenesulfonyl)-ˇ-cyclodextrin, prepared by reaction of ˇ-cyclodextrinwith p-toluenesulfonyl chloride, was treated withsodium azide to convert it to an azide-functionalizedcyclodextrin. Purified SWNTs were reacted with p-(2-

ingle-walled carbon nanotubes (MWNTs and SWNTs) by a combination ofted with permission from Ref. [165]. Copyright 2008, American Chemical

propynyloxy)-benzenamine in o-dichlorobenzene (ODCB)using a diazotization coupling procedure to producealkyne-functionalized SWNTs. The azide-functionalizedcyclodextrin was further reacted with alkynated SWNTsvia click coupling. The ˇ-cyclodextrin functionalizedSWNTs show good solubility in water, enhancingtheir biological importance for drug delivery appli-cations.

Though there are not so many examples of employ-ing the click chemistry for CNT functionalization, relatedpapers are increasingly reported recently. Scheme 4 showsthe attachment of different functionalities on CNTs via clickcoupling. The wide range of attached molecules enhances

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nt funct

to

3n

ioCnpmmi

3

vcotpeacteet

Scheme 4. The attachment of differe

he importance of click chemistry and opens the new vistaf CNTs based nanomaterials.

. Preparation methods of polymer/CNTanocomposites

As emphasized in the preceding, the dispersion of CNTsn polymer matrices is a critical issue in the preparationf CNT/polymer composites. Better reinforcing effects ofNTs in polymer composites will be achieved if they doot form aggregates and as such, they must be well dis-ersed in polymer matrixes. Currently there are severalethods used to improve the dispersion of CNTs in poly-er matrices such as solution mixing, melt blending, and

n-situ polymerization method.

.1. Solution mixing

In this approach, a dispersion of CNTs in a suitable sol-ent and polymers are mixed in solution. The CNT/polymeromposite is formed by precipitation or by evaporationf the solvent. It is well known that it is very difficulto properly disperse pristine CNTs in a solvent by sim-le stirring. A high power ultrasonication process is moreffective in forming a dispersion of CNTs. Ultrasonic irradi-tion has been extensively used in dispersion, emulsifying,

rushing, and activating the particles. By taking advan-age of the multi-effects of ultrasound, the aggregates andntanglements of CNTs can be effectively broken down. Forxample, Li et al. [169] used a simple solution–precipitationechnique to improve the dispersion of CNTs in a poly-

ionalities on CNTs via click coupling.

carbonate solution by sonication at a frequency of 20 kHzfor 10 min. They showed that the CNTs were uniformlydispersed in polycarbonate matrix on its consolidation. Inthis case, ultrasonic wave as well as mechanically stirringplayed important roles in the formation of the compositeswith a uniform particle size. The chemical effects of ultra-sound are associated with the rapid (microsecond timescale), violent collapse of cavitation bubbles created asthe ultrasonic waves pass through a liquid medium [170].Sonochemical theory and the corresponding studies sug-gested that ultrasonic cavitation can generate a high localtemperature of 5000 K and a local pressure of 500 atm[171], which is a very rigorous environment. Safadi et al.[172] dispersed MWNTs in PS using ultrasonication anddismembrator at 300 W for 30 min. Uniform dispersions ofCNTs in PS were achieved by using sonication. Recently Choand co-workers successfully prepared PU/MWNTs com-posites with better dispersion of CNTs up to 20 wt% in PU[173]. In the research, the necessary weight fractions ofcarboxylate MWNTs were first dispersed in DMF solutionunder sonication at room temperature for 1 h using a highpower ultrasonic processor. Thereafter, PU was added intothis solution and stirred for 1 h. The mixtures were thensonicated again for 1 h. The SEM photographs of the cross-sectional fracture of composites of the achieved dispersionfor the investigated MWNTs are shown in Fig. 7. The homo-

geneous dispersion in the composites was achieved by theaddition of a higher amount of MWNT-COOH (20 wt%).Using a proper surfactant is another efficient method todisperse higher loading of nanotubes [70,174,175]. Theuse of non-ionic surfactants such as polyoxyethylene-8-
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NT and

Fig. 7. SEM micrographs of PU/CNT composites: (a) 10 wt% pristine MWCopyright 2006, Wiley-VCH, Germany.

lauryl has been demonstrated to improve the dispersionand strong interaction between MWNTs and epoxy resins[42].

Barrau et al. [176] found that amphiphilic palmitic acidfacilitate an efficient dispersion of CNTs in an epoxy matrix.The hydrophobic part of palmitic acid is absorbed ontothe nanotube surface, whereas the hydrophilic head groupinduces electrostatic repulsions between nanotubes, pre-venting their aggregation. The co-solvent also affects thedispersion of nanotubes in polymer matrix. Recently, Cam-poneschi et al. [177] reported on the use of trifluoroaceticacid as a co-solvent for the dispersion of MWNTs in aconjugated polymer poly(3-hexylthiophene), and PMMAthrough a solution process. Scanning electron microscopy(SEM), optical microscopy, and light transmittance studiesrevealed that the better dispersion of CNTs in poly-mer matrixes was obtained by using trifluoroacetic acid.Many other polymer composites such as PU/CNT [178],PS/CNT [179–181], epoxy/CNT [180,182,183], Poly(vinylalcohol)/CNT [184], P(MMA-co-EMA)/CNT [141], polyacry-lonitrile/CNT [185], and polyethylene(PE)/CNT [186] havebeen fabricated by this method.

3.2. Melt mixing

For solution mixing, the matrix polymer must be sol-uble in at least one solvent. This is problematic for manypolymers. Melt mixing is a common and simple method,particularly useful for thermoplastic polymers. In melt pro-cessing, CNTs are mechanically dispersed into a polymermatrix using a high temperature and high shear forcemixer or compounder [187]. This approach is simple andcompatible with current industrial practices. The shearforces help to break nanotube aggregates or prevent theirformation. Zhang et al. [188] prepared nylon-6/MWNTscomposites containing 1 wt% MWNTs via a melt com-pounding method using a Brabender twin-screw mixer.

SEM image showed a homogeneous dispersion of MWNTsachieved through the matrix polymer, associated withsignificant enhancements in mechanical properties. Boc-chini et al. [189] fabricated MWNTs/linear low densitypolyethylene (LLDPE) nanocomposites via melt-blending

(b) 20 wt% MWNT-COOH. Reprinted with permission from Ref. [173].

using a Brabender Plasticorder internal mixer. MWNTsdispersed in LLDPE delay thermal and oxidative degra-dation with respect to that for virgin LLDPE. PE/MWNTnanocomposites were prepared using twin screw meltcompounding [190]. Microscopic observations across thelength scales and X-ray diffraction measurements indicatethat the MWNTs are very well distributed and dispersed inthe PE matrix. Melt mixing has been successfully appliedfor the preparation of different polymers-CNT compos-ites such as polypropylene/CNT [191–193], high densityPE/CNT [194], polycarbonate/CNT [195–197], PMMA/CNT[198–201], polyoxymethylene/CNT [202], polyimide/CNT[203], PA6/CNT [204], etc. The disadvantage of this methodis that the dispersion of CNTs in a polymer matrix is quitepoor compared to the dispersion that may be achievedthrough solution mixing. In addition, the CNTs must belower due to the high viscosities of the composites at higherloading of CNTs.

3.3. In-situ polymerization

In this polymerization method, the CNTs are dispersedin monomer followed by polymerization. A higher percent-age of CNTs may be easily dispersed in this method, andform a strong interaction with the polymer matrixes. Thismethod is useful for the preparation of composites withpolymers that can not be processed by solution or meltmixing, e.g., insoluble and thermally unstable polymers.Hu et al. [205] synthesized MWNT-reinforced polyimidenanocomposites by in-situ polymerization of monomers inthe presence of acylated MWNTs, as shown in Scheme 5. Inthis work, MWNTs were functionalized with acyl groups,and then reacted with 3,3′,4,4′-biphenyltetracarboxylicdianhydride to form MWNT-poly(amic acid). The finalMWNT-polyimide nanocomposite films were obtainedby imidization of MWNT-poly-(amic acid) at 350 ◦C for1 h under vacuum. In this method, the CNTs were uni-

formly dispersed in polymer matrix. Recently, Cho etal. fabricated MWNTs-reinforced polyimide nanocompos-ites by in-situ polymerization using 4,4′-oxydianilline,MWNT-COOH, and pyromellitic dianhydride followed bycasting, evaporation, and thermal imidization [206]. A
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SpW

himfJp2bsOti

ba[aottcBon

FE

cheme 5. Outline of the preparation of MWNT-polyimide nanocom-osite films. Reprinted with permission from Ref. [205]. Copyright 2006,iley-VCH, Germany.

omogeneous dispersion of MWNT-COOH was achievedn polyimide matrix as evidenced by scanning electron

icroscopy (Fig. 8). This method has been widely usedor the preparation of PMMA-CNT composites [207–210].ia et al. [207] first synthesized PMMA by in-situ radicalolymerization method. They used free radical initiator of,21-azobisisobutyronitrile, AIBN, to initiate open CNTs �-onds to participate in PMMA polymerization, forming atrong interface between the CNTs and the PMMA matrix.ther researchers used similar free radical initiator AIBN

o prepare SWNT-PMMA composites by in-situ polymer-zation [127,211].

Conducting polymers are attached to CNTs surfacesy in-situ polymerization to improve the processability,nd electrical, magnetic and optical properties of CNTs212–215]. Cho and co-workers [216] described a simplepproach to the synthesis of MWNT/polypyrrole (PPy) nan-tubes by the in-situ chemical polymerization of pyrrole onhe CNTs using ferric chloride as an oxidant. They inves-igated the effect of the monomer concentration on the

oating and properties of the resulting complex nanotubes.y changing the pyrrole/MWNT ratio, the layer thicknessf PPy could be easily controlled in MWNT-PPy complexanotubes, as shown in Fig. 9. Long et al. [213] synthe-

ig. 9. TEM photographs of PPy-coated MWNTs: (a) MWNT:PPy = 1:2; (b) MWNlsevier Science Ltd., UK.

Fig. 8. SEM images of PI/MWNTs nanocomposites: PI/MWNT-COOH5 wt%. Reprinted with permission from Ref. [206]. Copyright 2007, ElsevierScience Ltd., UK.

sized the CNT/PPy nanocables through an in-situ chemicaloxidative polymerization method. They showed that theconductivity of nanocables increased with increasing nan-otube weight percentage.

In-situ polymerization method has also been usedfor the preparation of polyurethane/CNT nanocomposites.PU/MWNT composites were synthesized by two in-situpolymerization methods [217]. In one method, a calculatedamount of carboxylate MWNT and 1,4-butanediol (BD) wasadded to a prepolyurethane solution in the subsequentchain-extension step. In the second method, the neces-sary weight fractions of MWNTs were first dispersed inpoly(�-caprolactone)diol (PCL). Thereafter, 4,4′-methylenebis(phenylisocyanate) (MDI) was added into this mixture.The chain extender BD was added to this prepolymer

and the final PU-MWNTs composite was synthesized. TheMWNTs were relatively well dispersed in the PU matrixof the PU-MWNT sample in second method. Xia and Song[218] found that MWNTs could be individually dispersed in

T:PPy = 1:5. Reprinted with permission from Ref. [216]. Copyright 2007,

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n (firstf. [220]

Fig. 10. FT-IR spectra of samples obtained (a) during prepolymerizatiofunctionalized MWNTs (second step). Reprinted with permission from Re

the PU matrix by in-situ polymerization method with theaid of a dispersing agent. But SWNTs were not dispersedwell in this method. Later they synthesized PU/SWNTsnanocomposites using PU-grafted SWNT which improvedthe dispersion of SWNT in the PU matrix and strengthenedthe interfacial interaction between the PU and SWNT [219].

A novel concept has been proposed to preparePU-MWNTs composite via in-situ polymerization of a pre-polymer in the presence of carboxylated MWNTs [220].Synthesis of PU/MWNT nanocomposites was carried outin a two-step process as follows. First, prepolymer wasprepared from a reaction of MDI and PCL at 80 ◦C for90 min in a four-neck cylindrical vessel equipped with amechanical stirrer. In the second stage, a calculated amountof carboxilated MWNTs was added to the prepolymer at110 ◦C, and they were reacted for 150 min to obtain thefinal crosslinked MWNT-PU nanocomposite. In this case,any chain extender was not used at the second stage reac-tion. PU chains were crosslinked to MWNTs by a reactionbetween the carboxylic acid groups of the MWNTs andthe NCO groups of prepolyurethane (Fig. 10). These PU-crosslinked MWNTs composites were never dissolved in PUsolvents such as N,N-dimethylformamide, dimethyl sulfox-ide, dimethylacetamide, or tetrahydrofuran.

The in-situ polymerization of caprolactam in the pres-ence of SWNTs allowed the continuous spinning ofSWNTs-PA6 fibers [221]. In addition, caprolactam is anexcellent solvent for carboxylic acid-functionalized SWNTs(SWNTs-COOH). This allows the efficient dispersion of theSWNTs and subsequent grafting of PA6.

4. Preparation of CNT nanocomposites usingdendritic polymers

Due to their three-dimensional globular and sphere-like structural architectures, dendritic polymers (DP) such

as dendrimeric and hyperbranched polymers, have gen-erated great excitement in polymer research, owing totheir wide range of applications from drug delivery tochemical sensors [222–224]. Dendrimers have unique size,controlled and symmetric structure with ideally branch-

step) with reaction time and (b) during reaction of prepolymer with. Copyright 2006, Wiley-VCH, Germany.

ing units without any structural defects [225,226], butrequire a multi-step synthesis reaction, whereas the Hyper-branched polymers exhibit a randomly branched structure,with a single step synthesis process [227,228]. Recently,dendritic polymers have been used to enhance the dis-persion of CNTs in polymer matrices, taking advantageof their highly functionalized three-dimensional globular,non-entangled structures. They exhibit higher solubilityand lower viscosity in the melt and solution states com-pared to linear polymers of the same molar mass [229,230].Dendritic polymer/CNT nanocomposites may be formed viacovalent and non-covalent functionalization of CNTs. Den-dritic polymers are effective for enhancing mechanical andelectrical properties of polymer nanocomposites becausethe pristine CNTs can be used to obtain well dispersed CNTsin polymer matrix, without any CNT modification.

4.1. CNT nanocomposites via covalently functionalizedCNT-dendritic polymers

Grafting of dendritic polymers on CNTs is a novelapproach for fabricating the nanomaterials and nan-odevices [231–234]. Newkome and co-workers [235]fabricated unique CdS quantum dot composite assembliesusing dendronized SWNTs. Acyl chloride functionalizedMWNTs were treated with amino-polyester dendron toprepare [(Den)n-SWNT]. The ester groups were furtherchanged into carboxylic groups using formic acid, andreacted with Cd(NO3)2 to generate encapsulated CdS quan-tum dots tethered to the SWNT surface. An electrodematerial based on hyperbranched polymer-functionalizedMWNTs for lithium batteries showed good reversiblecapacities and excellent capacity retention [236]. Sun andco-workers [237], prepared the dendron functionalizedCNTs via amidation and esterification and their photo-physical properties were studied. Prato and co-workers

[238] reported the synthesis of SWNTs functionalized withpolyamidoamine dendrimers. The dendrimers present onthe nanotube sidewalls have been further functionalizedwith porphyrin moieties, and the photophysical propertiesof nanoconjugates have studied. Under visible light irra-
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S nohybriC

dcpw(dpMaPwdmdp[twmTciuhr

ibcmpicihwMa

cheme 6. Synthetic process for the MWNT-hyperbranched polyether nahemical Society, USA.

iation, porphyrin-SWNT nanoconjugate give rise to fastharge separation (1.5 ± 0.5) × 1010 s−1 evolving from thehotoexcited porphin chromophores. Haddleton and co-orkers [239] described a poly(amidoamine) dendrimer

PAMAM) functionalized MWNTs via ester linkage. Theendron functionalized MWNTs were used as a tem-late for the deposition of silver nanoparticles on theWNT surface. Park and co-workers [240] studied the

ntimicrobial effects of silver nanoparticles functionalizedAMAM-MWNTs nanohybrids. The dendritic-MWNTs/Agas found to have a stronger antimicrobial effect thanendritic-MWNTs. The role of the architecture of dendriticolecules on CNT photoelectrical behavior has also been

iscussed [241]. These super-structured CNTs exhibit aeculiar response to electron beams. Gao and co-workers233] prepared multihydroxyl hyperbranched polymer onhe surface of MWNTs. In situ ring-opening polymerizationas employed for growing multihydroxyl dendritic macro-olecules on the surface of MWNTs, as shown in Scheme 6.

ree like multihydroxy hyperbranched polyether wereovalently grafted on the MWNTs using MWNTs-OH as annitiator. The amount of polymer grafted is controllablesing this approach. The molecular weight of the graftedyperbranched polymer increases with increasing a feedatio of the monomer.

Biocompatible polymers on CNTs are arousingnterest due to the great significance of the nanohy-rids in bionanotechnology [242,243]. Mueller ando-workers [244] prepared hyperbranched glycopoly-ers functionalized MWNTs by atom transfer radical

olymerization of 3-O-methacryloyl-1,2:5,6-di-O-sopropylidene-D-glucofuranose (MAIG) and selfondensing vinyl copolymerization of MAIG and AB*

nimer, 2-(2-bromoisobutyryloxy)ethyl methacrylate. Theyperbranched glycopolymers are biocompatible andater soluble, and the resulting polymer-functionalizedWNTs would be very useful for bionanotechnology

pplications. Hyperbranched poly(citric acid) (PCA)

ds. Reprinted with permission from Ref. [233]. Copyright 2004, American

grafted MWNTs based nanocomposites were synthesizedby Hekmatara and co-workers [245]. The CNT-g-PCAnanocomposites were soluble in water freely. Hong et al.[246] reported the coating of MWNTs with hyperbranchedpolymer shell by self-condensing vinyl polymerization(SCVP) of 2-((bromobutyryl)-oxy) ethyl acrylate viaATRP. The synthesized hyperbranched polymers havea large number of functional groups facilitating furtherfunctionalization of MWNTs and providing a method tohomogeneously disperse MWNT conducting layers withinelectroluminescent devices.

Core–shell nanostructures were prepared by Xie andco-workers [234,247] with MWNTs and hyperbranchedpoly(urea-urethane)s (HPU) as the hard core and the softshell, respectively The authors have synthesized HPU-functionalized MWNTs by a polycondensation method;the solution rheology of HPU functionalized MWNTs werestudied. A large number of proton-donor and proton-acceptor groups were located in the HPU functionalizedMWNT; intra- and intermolecular H-bonds were easilyformed by their interactions. At low temperature, shearingforces induce conversion from intra- to intermolecular H-bonds. The rheological behavior of the HPU-functionalizedMWNT solutions showed a strong dependence on concen-tration, temperature, and thermal and shearing prehistory.Baek and co-workers [248,249] prepared hyperbranchedpoly(ether ketone)s (PEK) grafted MWNTs using an insitu polymerization method. Hyperbranched ether–ketonepolymer containing different monomer ratios were synthe-sized in the presence of MWNTs to afford PEK-g-MWNTsnanocomposites. Due to the molecular architecture ofhyperbranched polymers, the morphology of the nanocom-posites resembles mushroom-like clusters on MWNTs

stalks [250]. The resultant nanocomposites were soluble inmost strong acids, such as trifluoroacetic acid, methanesul-fonic acid and sulfuric acid. UV curable functional groupscontaining hyperbranched polymers were synthesized formodification of CNTs [251]. The hyperbranched polyester
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852 N.G. Sahoo et al. / Progress in Polymer Science 35 (2010) 837–867

rethane

Fig. 11. Current AFM images of linear (a) and hyperbranched (b) polyu20 wt% [254].

functionalized MWNTs were reacted with difunctionalmolecules synthesized from toluene 2,4-diisocyanate andhydroxylethyl acrylate to get UV curable hyperbranchedpolymer. The modified MWNTs containing large amountof UV-curable acrylate group were dispersed with UV cur-able aliphatic urethane acrylate resins. In the presence ofUV irradiation, crosslinking reaction developed betweenMWNTs and acrylate resins, leading to the covalent bond-ing of MWNTs to the matrix, a more stable coupling thansimply physical bonding. Due to the excellent mechanicalproperties of MWNTs, both the tensile strength and tough-ness of the nanocomposites were enhanced by nearly 41%and 105%, respectively, with only 0.1 wt% MWNTs.

4.2. CNT nanocomposites via non-covalentlyfunctionalized CNT-dendritic polymers

The disruption of electronic conjugation by covalentmodification motivates research on non-covalent func-tionalization of CNTs. In fact, excellent modification ofCNTs through non-covalent interaction between the �-system of CNT and the functional group of polymer canbe achieved. Star and Stoddart [252] studied the disper-sion and solubilization of SWNTs with a hyperbranchedpolymer (poly[(m-phenylenevinylene)-co-(2,5-dioctoxy-p-phenylene) vinylene] (PmPV). The hyperbranched poly-mer exhibits more efficiency at dispersing nanotubebundles than its parent PmPV polymer. The branchingof PmPV makes it less efficient for wrapping bundles ofSWNTs. They studied the molecular modeling of hyper-branched polymer and found that the pockets providedby the hyperbranched polymer offer a better fit for theSWNTs. Cho and co-workers [253] also prepared the hyper-branched polyurethane (HBPU)-MWNTs nanocompositesusing an in situ polymerization method. They prepareddifferent hard segment containing PU nanocomposites viaa two step process. Novel dispersion of MWNTs in the

HBPU matrix was observed, as well as good solubilityof nanocomposites in organic solvents. Because of thegood dispersion of MWNTs in the polymer matrix, the PUnanocomposites showed dominant shape recovery prop-erties of 84–96%, and enhanced mechanical properties.

nanocomposites containing pristine multi-walled carbon nanotubes of

They also studied the dispersion of high concentrationMWNTs (5–40 wt%) using an HBPU matrix [254]. TheMWNTs dispersion was analyzed on the basis of surfacemorphology using current AFM images (Fig. 11), includingdispersions of 20 wt% MWNT in linear, as well as hyper-branched polymer matrix. The aggregated MWNTs wereobserved in linear PU/MWNTs nanocomposites, whereaswell dispersed MWNTs were observed for HBPU/MWNTsnanocomposites. Compared to linear PU nanocomposites,the hyperbranched nanocomposites give remarkable highelectrical conductivity.

Nakamoto and co-workers [255] presented the con-struction of insulating conducting wire composed ofSWNTs and phenolic polymers as a conducting wireand as an insulating coating, respectively. A hyper-branched phenolic polymer (HBP) was synthesized from3,4,5-trimethoxytoluene (A2) and 1,3,5-tribromomethyl-2,4,6-trimethoxybenzene (B3) using a Lewis acid-catalyzedpolycondensation method. Fig. 12 shows the TEM and AFMimages for the samples. The images show the coveringof the SWNT surface by HBPs, which indicates solubiliza-tion of SWNTs with physical adsorption of HBPs. In thepresence of HBP polymer, SWNTs were homogeneouslydispersed in DMF solution, in contrast to the use of lin-ear polymer, where SWNTs were insoluble in DMF, evenafter sonication. The authors also studied the impact of sol-vent on the solubility of SWNTs with HBP. The SWNTs weresparsely soluble in THF solution with HBP, whereas typi-cally SWNTs van Hove singularities were found with HBP inDMF. A non-covalent method for preparing the crosslinkedamphiphillic hyperbranch polymer micelle-encapsulatedCNTs was proposed to improve the dispersion of CNTs inwater [256]. Fig. 13 shows the TEM images of uncrosslinkedand crosslinked encapsulated CNTs. Zheng and co-workers[257] reported an MWNTs based solvent-free nanofluids atroom temperature using hyperbranched poly(amine-ester)(HPAE). Acid functionality containing MWNTs were homo-

geneously dispersed in HPAE matrix. The ternary amineof HPAE were protonated with the carboxylic groups ofMWNTs via an acid–base reaction, which leads to ionicattachment on the surface of MWNTs as well as hydro-gen bonding interaction between the –OH, C O groups
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F BP. (b)c ) heightR

ahapfScSdmnnndeaid

obpeeptlis

ig. 12. (a) TM-AFM height image of SWNTs solubilized by extended Homposed of HBP and SWNTs on mica surface. The extended TM-AFM (def. [255]. Copyright 2008, Elsevier Science Ltd., UK.

nd the ternary amine groups to form a homogeneousybrid system. The preparation of fluorinated oligomericggregates/CNTs nanocomposites possessing a higher dis-ersibility and stability in water is of particular interestor developing new fluorinated functional materials [258].awada et al. [259] synthesized a dendrimer copolymerontaining fluoroalkyl segments [260] for the dispersion ofWNTs in water. They demonstrated that the fluorinatedendrimer block copolymers could form new fluorinatedolecular aggregates to have higher dispersion ability,

ot only for SWNTs and fullerenes, but also for mag-etic nanoparticles in water. Valentini et al. [261] reportedaphthalenediimide modified electrically conducting den-rimer poly(amidoamine)/SWNTs nanocomposites. Thelectric conductance of SWNTs drastically increased upondsorption of the conducting dendrimer, owing to thenteraction between SWNTs and the conducting den-rimer.

The effective immobilization of glucose oxidase (GOx)n the CNT surface is a key issue for developing a glucose-ased biosensor [262–264]. Zhu and co-workers [265]repared the glucose biosensor based on layer-by-layerlectrostatic adsorption of glucose oxidase and dendrimer-ncapsulated Pt nanoparticles on MWNTs. LBL technique

rovide a favorable microenvironment to keep the bioac-ivity of glucose oxidase, and prevent enzyme moleculeeakage. The enzyme electrode showed good character-stics, such as short response time, high sensitivity, andtability. The (GOx/Pt-DENs)4/CNTs electrode showed bet-

Height profile along dash line in (a). (c) Proposed structure of hybridsand (e) phase images in box area in (a). Reprinted with permission from

ter chronoampermetric response than the unmodifiedCNTs electrode.

5. Mechanical properties of polymer/CNTnanocomposites

As remarked above, their extraordinary mechanicalproperties and large aspect ratio make CNTs excellent can-didates for the development of CNT-reinforced polymernanocomposites. Indeed, a wide range of polymer matrixeshave been used for the development of such nanocompos-ites. This section focuses on the mechanical properties ofcomposites of CNT composites in two polymer matrixeswell represented in the literature.

5.1. Polyurethane/CNT composites

Polyurethane is one of the most versatile materialstoday. It is widely used in coatings, adhesives, shapememory polymers, medical fields and composites. PU isconsisting of alternating hard and soft segments. Thehard segment is composed of alternating diisocyanate andchain-extender molecules (i.e., diol or diamine), whereasthe soft segment is formed from a linear, long-chain diol.

Phase separation occurs in PUs because of the thermo-dynamic incompatibility of the hard and soft segments.PU/CNT composites [266–275] are of significant currentinterest. The mechanical properties for different PU com-posites are summarized in Table 4.
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and (C a

Fig. 13. TEM images of (A) empty micelles, (B) uncrosslinked e-MWNT,Copyright 2008, Elsevier Science Ltd., UK.

Incorporation of CNTs into PU can dramatically increasethe tensile strength and modulus. For example, the addition

of carboxylated MWNTs into the PU matrix by solvent mix-ing improved the tensile strength and modulus of the PUmatrix [173,276] as shown in Fig. 14. The tensile strengthof a composite containing 10 wt% of MWNT-COOH wasenhanced by 108% as compared to pure PU, while an

Table 4Mechanical properties of PU-CNT composites.

Nanotube type Preparation method % of modulus im1% CNT

SWNT Solution 25MWNT-functional Solution 140MWNT-functional Solution –SWNT-functional Electrospining 250MWNT Addition polymerization 561MWNT In-situ polymerization 35MWNT-functional In-situ polymerization 54MWN-functional Solution 12MWNT In-situ polymerization 90MWNT-functional In-situ polymerization 40

nd D) crosslinked e-MWNT. Reprinted with permission from Ref. [256].

increase of 68% was achieved by incorporating the sameamount of raw MWNTs in the PU matrix. Finally, the ten-

sile strength and modulus of nanocomposites increasedfrom 7.6 MPa in pure PU to 21.3 MPa (an increase of 180%)and 50 to 420 MPa (an increase of 740%), respectively,when the functionalized MWNTs content reached 20 wt%in composites. The hydrophilic functional groups on the

provement at % of tensile strengthimprovement at 1% CNT

Reference

50 [357]20 [162]63 [279]

104 [281]397 [280]114 [277]

25 [358]6 [274]

90 [359]7 [266]

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N.G. Sahoo et al. / Progress in Polymer

FlW

M–bgcpotapmaw7iflfcteesp

siX

properties, flexibility, high glass transition temperature,

TM

ig. 14. Stress–strain profiles of PU composites at different MWNToading. Reprinted with permission from Ref. [173]. Copyright 2006,

iley-VCH, Germany.

WNTs were helpful in improving the interaction withCONH– groups in PU. Therefore, the strong interactionetween the functionalized MWNTs and the PU matrixreatly enhanced the dispersion as well as the interfa-ial adhesion, thus strengthening the overall mechanicalerformance of the composite. The mechanical propertiesf composites depends on the acid treatment tempera-ure of the CNTs. Composites containing MWNTs reactedt 90 ◦C resulted in a greater increased modulus com-ared with those at 140 ◦C, indicating that severe surfaceodification lowers mechanical properties [95]. Kuan et

l. [277] incorporated amino functionalized MWNTs intoaterborne PU. They found an increase in modulus from

7 MPa for the polymer to 131 MPa for a 4 phr compos-te (an increase of 70%) and a tensile strength increaserom 5.1 MPa to 18.9 MPa (an increase of 270%) at the sameoading level. Covalent bond formation between aminounctionalized MWNTs and PU promoted increased interfa-ial strength and tensile strength. MWNT is more effectiveo the improvement of modulus, whilst SWNT is better forlongation and tensile strength. The different reinforcingffects of MWNT and SWNT on PU were correlated to thehear thinning exponent and the shape factor of CNTs inolyol dispersion.

Polymer grafting is very effective in increasing disper-ion and the mechanical properties of composites due tots strong chemical bonding between polymer and CNTs.ia et al. [278] studied polycaprolactone-based PU-grafted

able 5echanical properties of PI-CNT composites.

Nanotube type Sample type CNT content (wt%) % of modulus

SWNT-functional Film 1 89MWNT-functional Film 5 33MWNT-functional Film 5 –MWNT-functional Film 0.5 110MWNT-functional Film 0.5 60MWNT-functional Film 6.98 61SWNT Film 1 10SWNT Rod 1 0SWNT Fiber 1 45MWNT-functional Film 7.5 52

Science 35 (2010) 837–867 855

SWNTs (SWNT-g-PU) and poly(propylene glycol)-graftedMWNTs into PU by in-situ polymerization. Mechanicalproperty improvements were observed in both cases. Theincorporation of 0.7 wt% SWNT-g-PU into PU improvedthe Young’s modulus by ∼278% and ∼188% compared tothe pure PU and ungrafted pristine SWNT/PU composites,respectively. This is due to the better dispersion of SWNT-g-PU and MWNT-g-PU and stronger interfacial interactionsbetween the CNTs and PU. Wang and Tseng [279] alsofound that adding 1–10 wt% PU functionalized MWNT toPU increased the tensile strength by 63–210%. The storagemodulus and soft segment Tg (from tan �) increased withincreasing PU-functionalized MWNT in the PU. The Tg ofthe soft segments of the nanocomposite films shifted from−20 to −5 ◦C, suggesting that PU functionalized MWNTsare compatible with the amorphous regions of the softsegments in the PU matrix. Recently McClory et al. [280]reported thermosetting PU-MWNTs nanocomposites by anaddition polymerization reaction. The Young’s modulusincreased by 97 and 561% on the addition of 0.1 wt% and1 wt% MWNTs in the PU, respectively, whereas ultimatetensile strength increased by 397% when either 0.1 or 1 wt%MWNTs added to PU. In this composite, the percentageof elongation-at-break increased from 83 to 302% on theaddition of 0.1 wt% CNT compared to pure PU resin.

Improvement of mechanical properties has beenreported for melt-processed composite fibers. Young’smodulus of composite fibers increased by 27 folds com-pared to unfilled PU fiber. Sen et al. [281] studied thefabrication of membranes of SWNT-filled PU by theelectrospinning technique. The tensile strength of ester-functionalized SWNT/PU membranes was enhanced by∼104%, and the tangent modulus improved by ∼250%compared to PU membrane. So, these enhancements inmechanical properties can be attributed to the high dis-persion of CNTs through the polymer matrix and goodinterfacial interaction between CNT and PU.

5.2. Polyimide/CNT nanocomposites

Polyimide (PI) is a candidate polymer for a variety ofapplications such as packaging materials, circuit boards,and interlayer dielectrics due to their good dielectric

excellent thermal stability, and radiation resistance. Poly-imides serve as excellent polymer matrices for polymericCNT nanocomposites [282,283]. The mechanical propertiesfor different PI composites are summarized in Table 5.

improvement % of tensile strength improvement Reference

9 [287]7 [206]

40 [285]100 [289]

61 [290]31 [284]10 [203]11 [203]

0 [203]21 [282]

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Polyme

856 N.G. Sahoo et al. / Progress in

Most studies report nanocomposites with CNT resultinimprovements in the mechanical properties of PI. Forexample, in situ polymerized PI containing 5 wt% MWNT-COOH showed increase in modulus (33%) and tensilestrength (7%) as compared to neat PI [206]. However,compared to that of the neat PI, the modulus and ten-sile strength of raw CNT/PI nanocomposites showed onlya slight increase.The better improvement in the tensilestrength and modulus of PI/MWNT-COOH may be causedby the strong interactions between PI matrix and MWNT-COOH. As discussed above, the functionalized MWNTsprepared by acid treatment contain –COOH groups, whichfacilitate improved interaction with –O– groups in the PIchain.

Another study revealed moderate increases in the mod-ulus and tensile strength of PI when mixed with plasmamodified MWNT [289]. The addition of 0.5 wt% of theplasma modified MWNT to the PI increased the modulusfrom 2.17 to 4.56 GPa and the tensile strength from 124.5to 249 MPa, or increases of 110% and 100%, respectively.These impressive results were attributed to chemical bondformation between the plasma modified MWNT and thePI. When the modified MWNTs content was higher (above0.5 wt), the modulus and tensile strength were decreasedat high modified MWNT content. This result is consistentwith other reports [285,286]. Zhu et al. [285] found that thetensile strength of the PI/MWNT composites increased withincreased MWNT content up to 5 wt%, then decreased withfurther increase in MWNTs. The incorporation of 5 wt%MWNTs into PI resulted in an enhanced tensile strength by40% compared to pure PI, attributed to good dispersion ofMWNTs in the nanocomposite. At higher level of MWNTs,the MWNTs could not be well-dispersed, agglomeratingto large clusters and resulting in a decrease of the tensilestrength. Jiang et al. [286] also observed that the Youngmodulus of PI/MWNT composites improved by adding upto 1.89 vol% MWNT and decreased with MWNT contentfurther increase.

A study utilizing SWNTs reported that the mechani-cal properties of SWNT/PI composites with a low levelof SWNTs (0.30 wt%) showed a slight increase (5% tensilestrength and 18% Young modulus) compared to PI, whereascomposites with higher SWNT level (1 wt%) showed signifi-cant improvement of the mechanical properties (9% tensilestrength and 90% Young modulus) [287].

The mechanical properties of PI/CNT compositesdepend on the nature of any functionalization of the CNT.At lower level of MWNT (up to 0.99 wt%), the tensileproperties of amine-modified MWNT/PI composites washigher than that of acid-modified MWNT/PI composites[284]. However, acid-modified MWNTs improved the ten-sile properties of the PI more than amine-modified MWNTfor MWNTs content above 2.44 wt%. The acid-modifiedMWNTs may form hydrogen bonds with the C O bonds ofthe PI molecules. However, the bonding of amine-modifiedMWCNT to polyamic acid may reduce its imidization. The

mechanical strength of polyamic acid is less than that ofPI and polyamic acid is more brittle than PI. So, amine-modified MWNT is added to the PI matrix may affect themechanical properties of the polymer. The same groupalso reinforced PI by the addition of vinyltriethoxysi-

r Science 35 (2010) 837–867

lane functionalized MWNT [290]. They observed that themodulus and tensile strength of 0.5 wt% functionalizedMWNT-PI composites increased 60 and 61%, respectively,as compared to neat PI. This improvement of mechanicalproperties depends on the ratio of vinyltriethoxysilane toMWNTs. When the ratio of vinyltriethoxysilane to MWCNTis 2:1, the composite showed better tensile properties thanother composites with different ratios and neat PI, becauseonly this ratio of vinyltriethoxysilane to MWCNT can forminterpenetrating network in PI matrix.

A number of other studies have observed increasesin modulus, but either no increase or decrease in ten-sile strength [203,288]. Compared with the neat polymer,the addition of CNTs resulted in increase in the modu-lus and decrease in the tensile strength (18%). However,the increase in the elastic modulus was small, e.g. 37%for 14.3 wt% of CNT addition [288]. The improvement ofmechanical property SWNT/PI nanocomposite depends onsample type, such as film, rod and fiber [203]. The ten-sile modulus, ultimate strength, and elongation-at-breakwere increased for the composite films with 1 wt% SWNT.In case of extruded composite rod (∼1 mm in diameter),there was no significant change in mechanical properties.But the mechanical properties were significantly changedwhen the extruded rods were drawn down to much smallerdiameters. Tensile strength and modulus were increasedwith decreasing fiber diameter because of increased align-ment induced by the post extrusion fiber drawing process.

6. Electrical conductivity of polymer/CNTnanocomposites

CNTs exhibit the high aspect ratio and high con-ductivity, which makes CNTs excellent candidates forconducting composites. Percolation theory predicts thatthere is a critical concentration at which composites con-taining conducting fillers in insulating polymers becomeelectrically conductive. According to percolation theory,�c = A(V − Vc)ˇ, where �c is the conductivity of the com-posites, V is the CNT volume fraction, Vc is the CNTvolume fraction at the percolation threshold, and A andˇ are fitted constant. The percolation threshold has beenreported to ranging from 0.0025 wt% [291] to several wt%[302]. The percolation threshold for the electrical con-ductivity in polymer-CNT nanocomposites depends ondispersion [291,292,183], alignment [293,294], aspect ratio[292,295,296], degree of surface modification [95] of CNTs,polymer types [301] and composite processing methods[292]. The electrical conductivity and percolation thresholdof CNT-polymer composites are shown in Table 6.

The aligned CNTs in epoxy decrease the percolationthreshold by an order of magnitude compared to entan-gled nanotubes [291]. The entangled CNTs were dispersedcompletely during the shear intensive stirring process,whereas aligned CNTs led to a superior dispersion aftershear-intensive processing. The well dispersed CNTs easily

form conductive paths due to their relatively homogeneousdispersion of the nanoparticles, compared with that for theaggregated CNTs. The percolation threshold in CNT/epoxycomposites with palmitic acid reduced by 2 compared tothose composites without palmitic acid, attributed to the
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Table 6Electrical conductivity of CNT-polymer composites.

Polymer type Nanotube type Percolation threshold (wt%) CNT content (wt%) Maximum conductivity (S/m) Reference

Polystyrene MWNT 0.15–0.2 2 103 [300]Polycarbonate SWNT-functional 0.11 7 4.81 × 102 [301]Polystyrene SWNT-functional 0.045 7 6.89 [301]Poly(vinyl acetate) XD grade CNT – 20 4.8 × 103 [361]Poly(methyl methacrylate) MWNT 0.3 40 3 × 103 [362]Poly(methyl methacrylate) SWNT 0.17 10 1.7 × 103 [363]

ebS2icdupiaahr

oitopiitpaTnaopi4c

rrSlCesoototef

Poly(methyl methacrylate) SOCl2-doped SWNT 0.17Poly(vinyl alcohol) MWNT 5–10Poly(vinyl acetate) SWNT 0.04Epoxy MWNT 0.0025

fficient dispersion of CNTs in the epoxy matrix promotedy the palmitic acid [176]. The electrical conductivity ofWNT/epoxy nanocomposites with SWNTs aligned under a5 T magnetic field was increased by 35% compared to sim-

lar composites without magnetic aligned SWNTs [293]. Inontrast, Fangming et al. [294] found that the electric con-uctivity of the aligned CNT in PMMA was 10−10 S/cm andnaligned CNT was 10−4 S/cm for 2% SWNT/PMMA com-osites. This indicates that the alignment of the nanotubes

n the composite decreased the electrical conductivity andlso the percolation threshold. The reason is that therere fewer contacts between the nanotubes when they areighly aligned in the composites, and so aligned compositesequire more nanotubes to reach the percolation threshold.

The aspect ratio of the CNT has a tremendous influencen the percolation threshold of the polymer nanocompos-tes without varying other important parameters, such ashe polymer matrix or the dispersion and aggregation statef the CNTs. Recently Grossiord et al. [300] reported that theercolation threshold of polystyrene/MWNT nanocompos-

tes made from 2 wt% high-aspect ratio nanotubes grownn vertically aligned films was 0.15–0.5 wt%, which is 5imes smaller than that for low aspect ratio industrically-roduced nanotubes polymer composites. They foundn electrical conductivity of 103 S/m with 2 wt% CNTs.he percolation threshold was observed at 0.045 wt%on-covalently functionalized, soluble SWNT loading forSWNT-PS composite, with a maximum conductivity

f 6.89 S/m at 7 wt% of nanotube loading. The samereparation method for a SWNT-PC composite resulted

n a material for which the conductivity increased to.81 × 102 S/m at 7 wt% of nanotubes, with a very low per-olation threshold reached at 0.11 wt% of nanotubes [301].

It is well known that chemical functionalization dis-upts the extended �-conjugation of nanotubes and henceeduces the electrical conductivity of functionalized CNTs.ilane-functionalized CNT/epoxy nanocomposites showedower electrical conductivity than that of the untreatedNTs composites at identical nanotube content [297]. Chot al. [94] reported that the electrical conductivity of theurface-modified MWNT composites was lower than thatf the unreacted MWNT composites that had the same nan-tube content. This is attributed to increased defects in

he lattice structure of carbon-carbon bonds on the nan-tube surface as a result of the acid treatment. In particular,he severe modification of the nanotubes significantly low-red the conductivity. Several researchers reported that theunctionalization of CNTs can improve the electrical con-

13.5 104 [363]60 100 [302]

4 ≈15 [360]1 2 [291]

ductivity of the composites [298,299]. Tamburri et al. [298]found that the functionalization SWNTs with –COOH and–OH groups enhanced the composites conductivity com-pared to untreated SWNTs.

7. Optical properties of polymer/CNTnanocomposites

CNTs exhibit unique one-dimensional p-electron con-jugation, mechanical strength, and high thermal andchemical stability, which make them very attractive foruse in many applications. Optical limiting, an importantnon-linear optical behavior, can develop with increasinginput fluence of a light pulse, such that the transmittedfluence tends to a constant, independent of the input flu-ence. For dispersions of CNTs in a number of solvents, itappears that optical limiting is principally due to the non-linear scattering due to bubbles formed by light absorptioninduced heating, although sublimation, a gradual reductionin size for a CNT at high temperature, may contribute, incontrast to a minimal role of reverse saturable absorption(RSA), an effect dependent on absorption by excited elec-tronic states [303–305]. O’Flaherty et al. [306] reported thatthe optical limiting of the poly(9,9-di-n-octylfluorenyl-2,7-diyl)/MWNTs samples is dependent on the mass fractionof CNTs. The magnitude of the non-linear effect increasedsystematically when the mass fraction of the nanotubesincreased from 0.011 to 0.038. The non-linear opticalextinction of nanosecond laser pulses by a set of con-jugated copolymer poly(para-phenylenevinylene-co-2,5-dioctyloxy-meta-phenylenevinylene)/MWNTs compositesdispersed in solution has been reported [307]. In this case,either the MWNTs or the polymer dominates the non-linear response of the composite, depending on the relativemass of polymer to nanotube. The non-linear extinctionwas 0% for 0, 1.3, and 2.5 wt% MWNT at 10 J/cm2, whereasthe samples with 3.6 wt% and 5.9 wt% MWNTs were a nor-malized non-linear extinction of 12% and 41%, respectively.Thus the materials display a dramatic improvement in theoptical-limiting performance when the MWNT mass con-tent is increased from 1.3% to 3.6%.

Several polymer-coated and polymer-grafted MWNTswere synthesized and their non-linear optical properties

of composites were investigated using 532 nm nanosec-ond laser pulses [110]. The authors reported that theoptical limiting thresholds of the all composite samplesto be approximately 1 J cm−2, which is similar to thatof the MWNT-DMF suspension. The results showed that
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858 N.G. Sahoo et al. / Progress in Polymer Science 35 (2010) 837–867

a) transpemical S

Fig. 15. Optical and electrical properties of CNT/S-PEEK composite films: (Reprinted with permission from Ref. [311]. Copyright 2008, American Ch

the polymers and processing methods do not change thenon-linear optical properties of MWNTs. The optical limit-ing performance of double-C60-end-capped poly(ethyleneoxide)/MWNTs were also studied and found betterthan the aqueous MWNTs suspension [308]. In case ofSWNT/poly(3-octylthiophenes) composite films, the opti-cal properties did not significantly change with low fractionof CNT changes [309]. In a study of the optical propertiesof poly(para phenylene vinylene) (PPV)/CNT composites[310], different concentration SWCNT-PPV films were pre-pared using a solution mixing process, heated at 120 ◦C.The authors observed that the optical spectra at 120 ◦C PPVconversion temperature was dramatically changed withrespect to those obtained at 300 ◦C. It was also found thatthe effect of the low conversion temperature on all the opti-cal spectra was similar to that of increasing the nanotubeconcentration in standard PPV.

A novel preparation of optically transparent CNT/polymer composites with highly aligned nanotubes hasreported recently [311]. First, CNT arrays were grown onsilicon by a CVD process. Uniform CNT sheets were thenpulled out of the arrays and stabilized on glass. Compos-ite films were finally produced by spin-coating or castingpolymer solutions onto the CNT sheets, followed by evap-oration of the solvents. Film thickness was controlled byvarying the concentration of polymer solutions and coating

times. PS, PMMA, and sulfonated poly(ether ether ketones)derived composite films with more than 80% optical trans-parency were prepared using this technique (Fig. 15). Theseresults suggest that the optical properties of the compositescan be tailored in a predetermined manner by controlling

Table 7Application of CNT-polymer composites.

Nanotube type Polymer type

SWNT Poly(3-octylthiophene)MWNT; SWNT Polyaniline, polypyrrole, poly-(3,4-ethylenedioxythio

poly(3-methyl-thiopheneSWNT NafionMWNT Poly(vinyl alcohol), poly(2-acrylamido-2-methyl-1-prMWNT NafionMWNT-functional Sulfonated poly(arylene sulfone),SWNT; MWNT PolypyrroleSWNT Poly(methyl methacrylate)SWNT-functional;

MWNT-functionalDNA (polynucleotide)

arent film on a labeled paper and (b) optical transmittance measurement.ociety, USA.

the nanotube content, orientation and precursor conver-sion temperature, thus opening a pathway for developingoptically functional materials.

8. Applications

As developed in the preceding sections, because oftheir excellent mechanical, electrical, and magnetic prop-erties, as well as nanometer scale diameter and highaspect ratio, CNTs can be very useful materials in com-posites to improve a particular property for specificapplications (Table 7). The addition of CNTs to �-conjugated polymers was found to improve the quantumefficiency of �-conjugated polymers because the inter-action between the highly delocalized �-electrons ofCNTs and the �-electrons correlated with the lattice ofthe polymer skeleton [3]. Such composites are widelyused in photovoltaic devices [312] and light-emittingdiodes [313]. CNT-conducting polymer composites havea potential application in supercapacitors [314,315]. ThePANI/MWNTs composites electrodes showed much higherspecific capacitance (328 F g−1) than pure PANI electrodes[316]. The capacitances of a CNT-polypyrrole composite-CNT-poly(3-methyl-thiophene) composite based super-capacitor prototype and a CNTs-CNTs-polypyrrole basedhybrid supercapacitor prototype were 87 and 72 F g−1,

respectively, much larger the 21 F g−1 for the CNTs/CNTscorresponding supercapacitor prototype due to the Fara-day effect of the conducting polymers [317].

CNTs are also widely used in actuators [318,319].The addition of CNTs to PANI fibers increased the elec-

Applications References

Photovoltaic devices [312]phene), Supercapacitors [314,316,317,364,365]

Actuators [318]opanesulfonic acid) [366]

Fuel cell [367][368]

Biosensors [369,324]Biocatalytic films [370]Gene delivery [371]

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Polymer

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N.G. Sahoo et al. / Progress in

romechanical actuation because the CNTs improved theechanical, electronic, and electrochemical properties of

he PANI fibers [320].Composites based on CNTs are studied for a variety

f sensor applications [321,322]. For example, polypyr-ole or PANI deposited on single-walled CNT networkshat can be used as solid state pH sensors [323]. A DNAensor was created from a composite of polypyrrole andNTs functionalized with carboxylic groups to covalently

mmobilize DNA onto CNTs [324]. In another example,olypyrrole films doped with CNTs functionalized withligonucleotides were successfully implemented for DNAiosensors using direct impedance measurements [325]. Ineneral, the presence of CNTs tends to increase the overallensitivity and selectivity of biosensors. The thermal trans-ort properties of polymer composites can be improvedith the addition of CNTs due to the excellent thermal

onductivity of CNTs. Such composite are quite attractiveor usages as printed circuit boards, connectors, thermalnterface materials, heat sinks, lids, housings, etc. [8].

The superior properties of CNTs are not limited tolectrical and thermal conductivities, but also includeechanical properties, such as stiffness, toughness, and

trength. CNTs with their high aspect ratio and excellentechanical properties have the potential to strengthen and

oughen hydroxyapatite without offsetting its bioactivity,hus opening up a wider range of clinical applications [326].ianco et al. studied the application of CNTs as new vec-ors for the delivery of therapeutic molecules [327,328].NTs have been shown to cross cell membranes easily ando deliver peptides, proteins, and nucleic acids into cells329,330].

CNTs were employed to reinforce the interfacesetween ultra high molecular weight PE polymer particles,nhancing composite strength, stiffness, impact toughnesss well as structural damping [331]. These compositesre attractive for applications in aerospace and navalngineering. The high strength and toughness-to-weightharacteristics of CNTs may also prove valuable as partf composite components in fuel cells that are deployedn transport applications, where durability is extremelymportant.

. Concluding remarks

There are several approaches for developing higherformance CNT-polymer nanocomposites utilizing thenique properties of CNTs. The critical challenge is theevelopment of methods to improve the dispersion of CNTs

n a polymer matrix because their enhanced dispersion inolymer matrices greatly improves the mechanical, elec-rical and optical properties of composites. Despite various

ethods, such as melt processing, solution processing, in-itu polymerization, and chemical functionalization, therere still opportunities and challenges to be found in order tomprove dispersion and modify interfacial properties. One

f challenges is to achieve the optimal functionalization ofNTs, which can maximize interfacial adhesion betweenNTs and the polymer matrix. A specific functionalizationf CNTs is required for strong interfacial adhesion betweenNTs and a given polymer matrix, which may also simul-

Science 35 (2010) 837–867 859

taneously improve the dispersion of CNTs in the polymermatrix.

The mechanical properties of CNT-polymer nanocom-posites may be compromised between carbon–carbonbond damage and increased CNT-polymer interaction dueto CNT functionalization. Similarly, electrical conductivityof a CNT-polymer nanocomposite is determined by the neg-ative effect of carbon–carbon bond damage and the positiveeffect of improved CNT dispersion due to CNT functional-ization. In either case, the choice and control of tailoredfunctionalization sites for chemical modification of CNTsare necessary. As an example, selective CNT functional-ization can be achieved via click chemistry by preparingazide-functionalized polymers. However, this may be lim-ited in the practical use owing to the need for multi-stepreactions for azide and alkyl groups to apply click chem-istry. The employment of hyperbranched polymers forimproving CNT dispersion may be also useful because itcan result in enhanced electrical conductivity, as well asmechanical properties of nanocomposites, without modi-fication of CNT.

In practice, the problems regarding melt processingneed to be solved, as melt mixing is the most common com-mercial method used to prepare CNT-polymer composites.To achieve the best performance of CNT-polymer compos-ites, it is important to choose the CNT functionalizationmethod, a suitable polymer matrix for CNT dispersion andmolecular interaction control with CNTs as well as poly-mer composite processing conditions such as temperature,shear rate, shear force, and mixing time. In conclusion, theCNT functionalization and matrix polymer design for dis-persion of CNTs and interfacial adhesion between CNTs anda polymer matrix are the key challenges for developmentof high performance CNT composites.

Acknowledgments

This work was supported by the SRC/ERC Programof MOST/KOSEF (R11-2005-065) and A*STAR SERC Grant(0721010018).

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