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Polymers and Composite Materials Shibu G. Pillai Chemical Engineering Department [email protected]

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Page 1: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

Polymers and Composite Materials

Shibu G. Pillai

Chemical Engineering Department

[email protected]

Page 2: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

Contents

• Classification of Polymers

• Types of polymerization

• Elastomers/ Rubber

• Advanced Polymeric Material

• Biopolymers

• Composite Materials

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Page 4: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

POLYMERS (the whole train) are made out of MONOMERS

(individual cars of the train) joined together.

Page 5: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

• Polymer: High molecular weight moleculemade up of a small repeat unit (monomer).

– A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-

• Monomer: Low molecular weight compoundthat can be connected together to give apolymer

• Oligomer: Short polymer chain (unit 6-12)

Polymers: Introduction

Page 6: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

Classification of Polymers

I. On the basis of SOURCE or ORIGIN(Conventional Classification)

(a) Natural/Biopolymers (found in nature)examples: cellulose, rubber, RNA, DNA, protein

(b) Semi-synthetic polymers (main source is naturebut with some modification as per our need)examples: cellulose-nitrate,-acetate, vulcanizedrubber etc.

(c) Synthetic Polymers (which are prepared in thelab/industries) examples: polyethene, PVC,nylon, polyester etc.

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II. Depending upon the mode of synthesis

a) Addition Polymer

b) Condensation polymer

• ADDITION POLYMER

When the monomer units are repeatedly addedto form long chains without the elimination ofany by-product molecules, the product formedis called addition polymers

Examples: polyethene, PVC, Teflon,polyurethane, SBR etc.

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• CONDENSATION POLYMER

When the monomer units are react together,with the elimination of by-product moleculessuch as water, carbon dioxide, HCl, ammoniaalcohol etc., the product formed is calledcondensation polymers

Examples: nylon-6, nylon-6,6, epoxy resins, UFresins, Kevlar (polyamide) etc.

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III. Depending upon the nature of the repeatingstructural units

a) Homo-polymer

b) Co-polymer

• HOMO-POLYMER

The polymer formed from one kind ofmonomers, called homo-polymer.

Examples: Polyethene, PVC, Teflon, etc.

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Types of Homo-polymer

a) Linear b) Branched c) Cross-linked

Linear polymers

• These polymers consist of long and straight chains.

• Examples are high density polythene, PVC, etc.

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Branched Polymers

• These polymers contain linear chains having some branches, e.g.,

• Examples are low density polythene, amylopectine etc.

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Cross-linked Polymers

• Monomeric units are linked together to constitute a 3-dimensional network structure

• Hard and rigid

• Example: vulcanized rubber etc.

Page 13: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

• CO-POLYMER

The polymer formed from more than one kindof monomers, called co-polymer.

Examples: Terylene, Nylon-6,6, SBR, Saran,Kevlar etc.

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Types of Co-polymer

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IV. Based on molecular forces/applications• polymer applications in different fields depend

on their unique mechanical properties liketensile strength, elasticity, toughness, etc.

• These mechanical properties are governed byintermolecular forces, e.g., van der Waalsforces and hydrogen bonds, present in thepolymer.

• the polymers are classified on the basis ofmagnitude of intermolecular forces present inthem.

a) Elastomers (b) Fibers (c) Plastic

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Elastomers

• These are rubber – like solids with elasticproperties.

• the polymer chains are held together by the weakest intermolecular forces.

• These weak binding forces permit the polymer to be stretched.

• A few ‘crosslinks’ are introduced in between the chains, which help the polymer to retract to its original position after the force is released as in vulcanised rubber.

• The examples are buna-S, buna-N, neoprene

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Fibers

• Fibres are the thread forming solids whichpossess high tensile

• These characteristics can be attributed to thestrong intermolecular forces like hydrogenbonding.

• These strong forces also lead to close packing ofchains and thus impart crystalline nature.

• Examples are polyamides (nylon 6, 6),polyesters (terylene)

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Thermoplastic Polymers

• These are the linear or slightly branched longchain molecules capable of repeatedly softeningon heating and hardening on cooling.

• These polymers possess intermolecular forcesof attraction intermediate between elastomersand fibres.

• Some common thermoplastics are polythene,polystyrene, polyvinyls, etc

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Thermosetting Polymers

• These polymers are cross linked or heavilybranched molecules, which on heating undergoextensive cross linking.

• chain motion is greatly restricted by a highdegree of crosslinking.

• These cannot be reused.

• Some common

• examples are bakelite, urea-formaldelyderesins, epoxy resins etc.

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Types of Polymerization

I. Addition Polymerization

II. Condensation Polymerization

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Addition polymerization• the molecules of the same monomer or

different monomers add together on a largescale to form a polymer.

• The monomers used are unsaturatedcompounds, e.g., alkenes, alkadienes and theirderivatives.

• This mode of polymerisation leading to anincrease in chain length or chain growth cantake place through the formation of either freeradicals or ionic species.

• However, the free radical governed addition orchain growth polymerisation is the mostcommon mode.

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Examples of Addition polymerization

Page 23: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

Condensation polymerization• Polymerization generally involves a repetitive

condensation reaction between two bi-functionalmonomers.

• These poly-condensation reactions may result in theloss of some simple molecules as water, alcohol, etc.,and lead to the formation of high molecular masspolymers.

• In these reactions, the product of each step is again abi-functional species and the sequence ofcondensation goes on.

• Since, each step produces a distinct functionalisedspecies and is independent of each other,

• this process is also called as step growthpolymerisation

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Examples of condensation polymerization

Page 25: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

Examples of condensation polymerization

Page 26: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

Rubber

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TacticityTacticity – stereoregularity or spatial arrangement of R units

along chain

C C

H

H

H

R R

H

H

H

CC

R

H

H

H

CC

R

H

H

H

CC

isotactic – all R groups on same side

of chain

C C

H

H

H

R

C C

H

H

H

R

C C

H

H

H

R R

H

H

H

CC

syndiotactic – R groups alternate

sides

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Tacticity (cont.)atactic – R groups randomly

positioned

C C

H

H

H

R R

H

H

H

CC

R

H

H

H

CC

R

H

H

H

CC

Page 29: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

Biopolymer

I. Starch

II. Cellulose

Page 30: Polymers and Composite Materials - WordPress.com · Polymers and Composite Materials ... Classification of Polymers I. On the basis of SOURCE or ORIGIN ... Tacticity Tacticity

GlucoseStructural formula.

Straight chain glucose

H-C=O

|

H-C-OH

|

HO-C-H

|

H-C-OH

|

H-C-OH

|

CH2OH

Glucoseglucose bending

GlucoseTwo ring-shape

versions

alpha-glucose

beta-glucose

Glucose bends itself into 4 different shapes millions of times

a second

1

4

6

2

3

5

Used in making

cellulose

Used in making starch

flips either waybends

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(a) and glucose ring structures

Glucose Glucose

4 1 4 1

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(b) Starch: 1–4 linkage of glucose monomers

(c) Cellulose: 1–4 linkage of glucose monomers

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