post installation 1 · 2018. 12. 15. · screw on lock-gap-cover with screws provided. t adjustment...

6
1 Anodized Aluminum Gates directly from JAPAN. KunkelWorks, Honolulu, HI 96825 • 808-955-8211 • japanesegates.com Measurements in Millimeters Parts travel inside panel. Open bottom panel cap to nd small items. Post Type Hinge GA914 (single) GA5915 (double) Washer GA0799 Bolt M6x20 Instructions GD-Z37B Outside Post/ Hinge Post Lock-side Post Gate Type Single Double Hardware Single Double Double Gate Single Gate Top Hinge Bottom Hinge To reverse the direction of the swing, remove bottom screw to release Sha. Turn around hinge 180º. Reattach sha. Default Position Attach hinges at pre-drilled locations only! Washer Bottom Hinge Hinge-side Post Lock-side Post Post Installation Reversing Direction of the Swing Packaging List NOTE: Japa- nese customers like the panel 20mm lower than the posts. If you want to have Post and Panel ush on top, reduce post height by 20mm to H+80 =1480mm Panel Height (H) is 1400mm Panel Width (W) is 1000mm 6/11/18

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Page 1: Post Installation 1 · 2018. 12. 15. · Screw on Lock-Gap-Cover with screws provided. t Adjustment Screw B Attachment Screw A Hinge Adjustments 2 Securing Gate Panel in Open Position

1

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Measurements in Millimeters

Parts travel inside panel. Open bottom panel cap to find small items.

Post Type

HingeGA914 (single)

GA5915 (double)

Washer GA0799

Bolt M6x20

Instructions GD-Z37B

Outside Post/Hinge Post

Lock-side Post

Gate TypeSingle Double Hardware Single Double

Double Gate Single Gate

Top Hinge Bottom Hinge

To reverse the direction of the swing, remove bottom screw to release Shaft. Turn around hinge 180º. Reattach shaft.

Default Position

Attach hinges at pre-drilled locations only!

WasherBottom Hinge

Hinge-side Post

Lock-side Post

Post Installation

Reversing Direction of the Swing

1BDLBHJOH�-JTU

NOTE: Japa-nese customers like the panel 20mm lower than the posts. If you want to have Post and Panel flush on top, reduce post height by 20mm to H+80 =1480mm

Panel Height (H) is

1400mm

Panel Width (W) is

1000mm

6/11/18

Page 2: Post Installation 1 · 2018. 12. 15. · Screw on Lock-Gap-Cover with screws provided. t Adjustment Screw B Attachment Screw A Hinge Adjustments 2 Securing Gate Panel in Open Position

2

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House

House

StreetStreet

Double GateSingle Gate

Hinges are reversible. Decide on what side the hinges should before setting the posts.

House

Street

House

Street

Gate is factory-set to swing “in.” If you need to swing “out”, request Outward-Opening Hinge Attachments DPSHM. See more details on page 3 of the Handle Installation Manual.

Excavate for concrete footings. 300mm x 300mm / 12” x 12”

Post Installation

Reversing Direction

Measurements in Millimeters

LEFT - RIGHT

The Hinge space can be adjusted in 3 directions. Adjust UP - DOWN movement with the Panel-Hinge. LEFT - RIGHT and FORWARD - BACK is adjusted with the Post Hinge. Pre-drilled receiving holes have been reinforced inside the post. Therefore, do not modify hinge location on the post.

UP - DOWN

FORWARD - BACK

House

Hinges Adjust in 3 Directions

Lock-Screw

NOTE: Japanese customers like the panel 20mm lower than the posts. If you want to have Post and Panel flush on top, reduce post height by 20mm to H+80 =1480mm

6/11/18

Page 3: Post Installation 1 · 2018. 12. 15. · Screw on Lock-Gap-Cover with screws provided. t Adjustment Screw B Attachment Screw A Hinge Adjustments 2 Securing Gate Panel in Open Position

Package List

Gate Panel

Panel Hinge GB5038

Hinge Cover GB5077

Hinge Back-Plate GA2919

Hinge Cap GA0056

Hinge Bolt

Panel Bottom Cap GB5031

Screws 4x12x9

Lock-Gap-Cover

Drill-ScrewNot needed for your Gate

Multi-panel-LeverNot needed for your Gate

Street Side

House Side

Street Side

House Side

Single Gate Double Gate

Parts travel inside panel. Open bottom panel cap to find small items.

Hinge Plate

Panel Hinge Loosely attach Panel

Hinge to Hinge-Plate and slide it into the panel groove, from the bottom.

Secure Bottom-cap with srewsPosition of Panel Hinges

Hinges travel inside the gate posts. Attach post hinges only at the pre-drilled locations.

House

Hinge Top Cap

Panel Hinge Screw

Rubber Washer

House

GATE PANEL Preparation 1

Notes for Set-upt��%PO�U�VTF�QBSUT�UIBU�EP�OPU�CFMPOH �EPO�U�NPEJGZt��5JHIUFO�BMM�CPMUTt��.BLF�TVSF�QBSUT�BSF�OPU�EBNBHFEt��.BLF�TVSF�BMM�QBSUT�NPWF�TNPPUIMZ

Attach the Panel Hinge Parts

Prepare the Hinges Measurements in Millimeters

Slide panel onto the Post Hinges from the top,

Panel Hinge

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Measurements in Millimeters

Panel Height (H) is

1400mm

Panel Width (W) is

1000mm

6/11/18

Page 4: Post Installation 1 · 2018. 12. 15. · Screw on Lock-Gap-Cover with screws provided. t Adjustment Screw B Attachment Screw A Hinge Adjustments 2 Securing Gate Panel in Open Position

Panel Hinge adjusts UP-DOWN

Post Hinge adjustsLEFT - RIGHT - AIN - OUT- B

t���5P�BEKVTU�)JOHFT �MPPTFO�CPMUT�UP�move hinge.

t���(BQ�PO�CPUUPN�TIPVME�CF�BCPVU�80mm.

t���"ęFS�BEKVTUNFOU �UJHIUFO�CPMUT�and screws firmly.

t���(BQ�CFUXFFO�QPTU�BOE�QBOFM� should be about 10mm

"ęFS�ZPV�MPDLFE�EPXO�ĕOBM�QPTJ-tion of hinges, snap plastic covers provided in place.

The Lock-down-stick is alreadyinstalled. In resting position, it sits in the panel. To employ it, use pinch-lock-mechanizm to move it up and down.

Lock-Down CupDecide on a location where the open panel will be secured down. Drill a hole and epoxy glue the receiving cup into hole. Max height is 125mm.

Screw on Lock-Gap-Cover with screws provided.

Street

Adjustment Screw B

Attachment Screw A

Hinge Adjustments 2

Securing Gate Panel in Open Position

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Lock-Gap-Cover (only needed on Double Gates)

Lock-Gap-Cover attaches to the Secondary Panel.It hides the gap and prevents the Main Panel from swinging in the wrong direc-tion.

Secondary Panel

Pinch-Lock-Mechanizm

Measurements in Millimeters

"EKVTUNFOU�Directions UP-DOWNLEFT-RIGHTIN-OUT

This Lock-down-stick Handle is not needed for your gate.

(Only for triple and quadruple panel gates.)

6/11/18

Page 5: Post Installation 1 · 2018. 12. 15. · Screw on Lock-Gap-Cover with screws provided. t Adjustment Screw B Attachment Screw A Hinge Adjustments 2 Securing Gate Panel in Open Position

Measurements in Millimeters

A Single Gate has one Hinge-Hider on the Hinge-Side-Post.

Single Gate Lock-Gap-Hider on the Lock-side.

Hinge Hider

Lock Hider

Hinge and Lock-Hiders are shipped inside the

posts.

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Hinge-Hider LocationThe Hinge-Hiders (HH) are the last items to install. They attach to the posts in front of the gate panel. Align the HH-Bracket with the top of the panel. The screw location lies 60mm from the inside edge of the post (see grooves.) Attach HH-Bracket with screws provided.

Lock-Gap-Hider AttachmentPush the Lock-Hider-Cover onto the LH-Bracket with a flat object and a mallet. Be sure you have the right location. Lock-Hiders can not be re-positioned! Once fastened, they are very hard to remove.

Top of Panel60mm

House Side

Street

HH-Bracket Screw Location

Lock-Hider-Cover

Flat Object

Mallet

Street

House Side

40mm

Lock Hider Bracket

Post

If you see a gap between Lock-Hider-Bracket and Lock-Hider-Cover tap down from the top.

SHinge and Lock-Hiders - Single Gate

A Japanese Character designates the TOP

6/11/18

Page 6: Post Installation 1 · 2018. 12. 15. · Screw on Lock-Gap-Cover with screws provided. t Adjustment Screw B Attachment Screw A Hinge Adjustments 2 Securing Gate Panel in Open Position

HOUSE

HOUSE

Handle Installation - SINGLE GATENotes for Set-upt��%PO�U�VTF�QBSUT�UIBU�EP�OPU�CFMPOH �EPO�U�NPEJGZt��5JHIUFO�BMM�CPMUTt��.BLF�TVSF�QBSUT�BSF�OPU�EBNBHFEt��.BLF�TVSF�BMM�QBSUT�NPWF�TNPPUIMZGLOSSARY:Hinge Post�SFDFJWFT�UIF�)JOHFT�Receiving Post�SFDFJWFT�UIF�-BUDI�3FDFJWFS

IMPORTANT: .BLF�TVSF�UIF�LFZ�JT�OPU�JO�UIF�MPDL�XIFO�JOTUBMMJOH�UIF�IBOEMF��*U�DPVME�EBNBHF�UIF�NFDIBOJTN�

Reversible HandlećF�IBOEMF�DPNFT�GBDUPSZ�TFU�GPS�PQFOJOH�JOXBSE�BOE�UP�UIF�SJHIU���:PV�DBO�IBWF�UIF�DIBOHF�EJSFDUJPO�CZ�UVSOJOH�UIF�IBOEMF������BOE�SFWFSTJOH�UIF�TUSJLFS�JOTJEF�UIF�MPDL�TFU��4FF�QBHF���

Opening IN - to the RIGHT (as s seen from Outside)01&/4�UP�3*()5��ćF�IBOEMF�IBT�CFFO�TFU�JO�GBD-UPSZ�UP�TJU�PO�UIF�SJHIU�QBOFM��1VU�BMM�QBSUT�UPHFUIFS�XJUI�TDSFXT�QSPWJEFE��'PMMPX�TIPQ�ESBXJOHT�

Opening IN - to the LEFT (as s seen from Outside)

Handle Outside

Gate Panel Stopper

Lock Plate

Latch Receiver

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Handle InsidePanel

Stopper

Latch Receiver Plate

Latch Receiver

Receiving Post

Outward Opening To make this gate opening outward see page 3.

Lock Plate

Handle Inside

Gate functions are usually described as seen from the OUTSIDE! #FMPX�EJBHSBN�TIPXT�UIF�JOTJEF�WJFX�CFDBVTF�UIF�NBJO�IBOEMF�QBSUT�BUUBDI�UP�UIF�JOTJEF�

S

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The Panel Stopper attaches to the Latch Receiving Post and prevents

the Panel from swinging in the wrong direction.

Connect Latch Receiver and Latch Receiver Plate loosely with 2 screws. Then slide the

plate into the opening on the bottom of Re-ceiving Post. Tighten screws after aligning the

Latch Receiver opposite the Handle.

Latch Receiving Post

Hinge Post

*NOTE: Your gate does not have a Thumb-Turn but a key on the inside.

* Thumb-Turn

See Page 3

*

6/11/18