power design services (pds) - 3 day turns or even less

www.powerdesignervices.com

Power Design Services


Quick Quality Turnkey Solutions

Power Design Services121 East Brokaw Road

San Jose, CA 95112

Contact:

Patrick Kelly (650) 667-6525

[email protected]


Company’s History• Was started in 2002 with a focus on supplying engineering

support and rapid service of electronic manufacturing products.

• Founded by 2 industry veterans who wanted to focus on quality, customers, and engineering support in the prototype (NPI) market.

• PDS has grown 25% every year since 2003 with their main focus in prototype/NPI and small production volume.


Company’s Profile• Located in San Jose,

California

• 14,000 sq feet building

• Run 1.5 shift (plus weekend if needed)

• 36 + employees


Quality Certifications• ISO 9001-2008 Certification (FM 542465)

• ISO 13485 (Future: 2016)

• ITAR Registered

http://www.powerdesignservices.com/_data/docs/fm%20542465.pdf


Company’s Revenue Growth

2003

2005

2007

2009

2011

2013

2015

2017

(Proj

ected

)

0

5

10

15

20

25

Revenue(Million)


Industry Served• Capital Equipment:

Orbotech, Applied Materials, Lam Research, TDW Services

• Semiconductor: Intel, Micrel, Maxim Integrated,

Broadcom, Toshiba

• Medical (Devices): Accel Biotech, Meditronic (Covidien), Cephied,

Freedom Innovations, Earlens

• Military: Lockheed Martin,

ARDEC (US Army R & D), Linear Photonics, BAE Systems, Nasa Ames Research

• Consumer Electronics: Apple, GoPro, Fitbit, Harman, Intel, Google, Skull Candy


Corporate Structure

Office Manager

Quality & ISO

Manager

President

General Manager

Engineering Test & Mech Assy

Shipping

V.P. Sales

Sales Reps

Production Manager

SMT 2nd Operation QA/QC

Customer Support

Program Manager

Purchasing Manager

Accounting

Stockroom &

ReceivingPurchasingAudit


Core Strengths• Quick Turn Prototypes

– Quote (2-4 hours)– Flexibility

• Flex and Rigid-Flex– Knowledgeable in Fabrication and Assembly– Over 50% of our product mix

• Turnkey Solutions – Material Management– Fabrication– DFM/DRC

• Communication/Customer Services


Capabilities (Full Turnkey Solution)• Box Build/Final Product Realization• PCB Fabrication (Flex, Rigid-Flex, FR4, Rogers,

Arlon, Polyimide)• Material Management • Consigned Kit or Full Turnkey • Functional Testing• Quick Turn (Down to 24 hours)• Prototype (NPI) and preproduction volume


Technology/ Technical Capabilities• Hand assembly (hand load) for small/prototype volume• Automated Pick-N-Place • SMT, Thru-hole, and Mixed Technology• BGAs, Micro-BGA, QFN, Fine Pitch Devices• BGA X-ray and BGA rework Station• 0.30mm BGA, 01005 size, PoP• Flex and Rigid-Flex assembly • Cable Assembly (cable harness) • Press-fit connectors, EMI Shields, Cages• Functional Testing (100% netlist on all bare fabs)• ROHS Compliant• Board serialization, 3D Barcode, and Labeling • BOM (Build of Material) clean up • DFM feedback/BOM Discrepancy Report/Material Discrepancy Report


Full Turnkey Assembly


Integrated Assembly


Flex and Rigid-Flex


Final Product


PDS Expanded Equipment ListEquipment Make Model

SURFACE MOUNT SCREEN PRINTER EKRA XPRT5SURFACE MOUNT SCREEN PRINTER EKRA E4

SURFACE MOUNT PLACEMENT JUKI KE-3010ALSURFACE MOUNT PLACEMENT JUKI KE-1080LSURFACE MOUNT PLACEMENT JUKI KE-3010XLSURFACE MOUNT PLACEMENT JUKI KE-3020XLCONVECTION REFLOW OVEN VITRONICS SOLTEC XPM3ICONVECTION REFLOW OVEN VITRONICS SOLTEC XPM3M

PNEUMATIC STENCIL CLEANER KED K-200AQUEOUS WASH SYSTEM TECHNICAL DEVICES NU CLEAN GALAXY

BGA REWORK STATION CONCEPTRONICS HGR2000X-RAY INSPECTION NICOLET NXR-1400IAOI INSPECTION ASC INTERNATIONAL AV-862M

SOLDER STATIONS METCAL MX-PS5200

MICROSCOPES LECIA MS-5MICROSCOPES AMSCOPE SM-4TZ-144AMICROSCOPES AMSCOPE SM-3BZ-80S

TESTING/INSPECTION TEKTRONIX TBS-1064 TEKTRONIX TDS-1002B BK PRECISION 1786B BK PRECISION 9110 DC POWER SUPPLY IDEAL-TEK ST5S SMART TWEEZERS FLUKE MULIT-METERS

OVEN BURN IN YAMATO SCIENTIFIC DKN-812

OVEN BURN IN YAMATO SCIENTIFIC DKN-812

PRESS FIT TOOL ARBOR PRESS S-3550


Case Study #1 – Medical DeviceIn 2005 Case #1 came to Power Design Services (PDS) to help design and manufacture the bionic knee. PDS worked with their engineering to design and manufacture several revisions of the circuitry that would eventually power and control the bionic knee that has come to be known as Plie 2.0. The Plie 2.0 has been in production for over 3 years and PDS is proud to continue to supply this company with the main PCBA monthly.

http://www.freedom-innovations.com/knees/kneeletter.html


Case Study #2 – GPS for WildlifeCase #2 came to Power Design Services in 2009 with a manufacturing issue. This company could not find a reliable, local printed circuit assembly partner that can meet their small volume, high mix technology and short lead time. Power Design Services was more than happy to take on the business and have since been a perfect solution.

This company is a leading electronics design and manufacturing company in northern California, specializes in miniature GPS tracking devices for wildlife research and management. Our product line includes GPS collars for small to large mammals, solar powered miniature GPS for birds, reptiles and mammals and automatic data acquisition systems.

http://www.telemetrysolutions.com/gps-devices.php

http://www.telemetrysolutions.com/gps-mammals.php

http://www.telemetrysolutions.com/solar-power.php

http://www.telemetrysolutions.com/gps-devices-for-birds.php

http://www.telemetrysolutions.com/gps-herps.php

http://www.telemetrysolutions.com/gps-mammals.php

http://www.telemetrysolutions.com/data-download-automatic.php


Case Study #3 - Wearable DevicesIn the past few years, wearable devices have dominated the consumer electronic market. Items such as watches, wrist bands, hearing devices, mounted cameras, etc. is becoming very popular. The challenge with designing and manufacturing these products is SPACE. Everything is very small and compact so it is a challenge to try and put everything in a small working space. Power Design Services has carved out a niche in this market. We have been able to support many of these products with our advanced technology. Power Design Services is able to handle BGA’s down to 0.30mm, 0201 component size, flex and rigid-flex circuit boards. We have worked with some major companies in this industry such as Fitbit, Harman, GoPro, Apple, Striiv and Intel.


Case Study #4 – Full Turnkey SolutionsPower Design Services helped Hiku launch its new wireless product. Hiku approached Power Design Services to help build the initial Beta units. The build was a success so Hiku came back to Power Design Services to help build the preproduction volume. With Power Design Services’ quickly turn around time, local manufacturing site, and full turnkey service, it was an easy decision for Hiku to make.

Hiku is a start-up company based in San Jose, CA and was started by ex-Palm employees. Hiku founder Rob Katcher told us the basic use case is simple: if you’re running low on something, hit the single button on the device to scan a barcode and the Hiku will send the data to the company’s backend, where it will be parsed into the details what it is you’ve scanned and then synced to your smart phone. In addition to the barcode scanning, there is a microphone whose data is parsed in the cloud.


Summary – Why PDS?• Customer services• Quick turn prototype solution• Focus and dedication to quality• Continuous investment in technology

Our Quality Policy is to:“Meet or exceed customer expectations while striving for excellence through employee training, dedication, empowerment, and continuous improvement.”


Quick Quality Turnkey Solutions

Power Design Services121 East Brokaw Road

San Jose, CA 95112

Contact:

Patrick Kelly (650) 667-6525

[email protected]

power design services (pds) - 3 day turns or even less

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