power point-traceability training

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    PURPOSE OF THIS TRAINING Equip technical staff and managers to manage

    the traceability system manually

    Technical staff are to have the ability to train &

    Guide outgrower farmers to implement

    traceability systems

    The traceability system must comply with EU

    provisions

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    The Training GoalsBy the end of this training, you must be able to;

    Know the definitions of traceability

    Outline the importance of traceability systems

    Understand the EU legislative requirements of traceability

    Implement and manage the companys traceability system

    Understand and be able to efficiently participate in acompany product recall exercise

    Guide outgrowers to implement the traceability system ontheir farms

    Maintain traceability records

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    Traceability, where does it start? Traceability must start from

    primary production. That is,right on the farm!

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    How is Traceability Defined?

    EU 178/2002

    the ability to trace and follow a food, feed, food

    producing animal or substance intended to beor expected to be incorporated into a food or

    feed, through all stages of production, processi

    ng and distribution(article 3 (15)) (OJL 2002)

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    How is Traceability Defined?

    ISO 8402:1994

    the ability to trace the history or

    location of an article or anactivity, or similar articles or

    activities, by means of recordedidentifiers

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    How is Traceability Defined?

    CODEX ALIMENTARIUS COMMI SSION

    the ability to follow the movement of a food through specified

    stage(s) of production, processi

    ng anddistribution

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    How is Traceability Defined?

    USA Food & Dr ug Administrat ion

    the ability to identify by means of pap

    er or electronic records a food produc

    t and its producer, from where and w

    hen it came, and to where and whenit was sent (OECD, 2003).

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    Why Implement Traceability?

    prove that you comply with specification

    requirements, or that you have taken all the

    necessary measures concerning:Product manufacture

    Compliance with technical specifications

    Crisis managementTHIS IS CALLED CUSTOMER APPROACH

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    Why Implement Traceability? to trace the history of a product in case a problem should

    arise and to have access to a system of proofs in order to :

    trace the products (product lot or unit) throughout theproducts life cycle;

    communicate adequate information about themanufacture of the product and its specific associatedcharacteristics to clients and partners ;

    retrieve and store data on a given product/process anddetermine the respective responsibilities in case a problem

    should arise.T H I S I S C A LLED F O O D S A F ET Y A PPRO A C H

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    Why Implement Traceability?

    to comply with regulations

    Provisions concerning traceability areapplicable to all products in EU countries as

    from January 1st, 2005identification of suppliers and direct clients;

    other obligations: identification of theproducts packing agent, respect of pesticidemaximum residue limits.

    THIS IS CALLED REGULATORY APPROACH

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    Why Implement Traceability? to record and utilise the historical background of the main

    processes used by suppliers and the company in order toimprove operations in general :

    improve overall company organisation and production

    processes; correction of the related manufacturing process, when the

    latter is observed to be the cause of product non-conformity;

    monitoring the efficiency of implemented corrective

    actions; managing relations with the outgrowers and suppliers.

    THIS IS CALLED BUSINESS MANAGEMENT APPROACH

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    What are the benefits of Traceability

    The Consumer

    Enables real choice to be exercised betweenfoods made in different ways

    Provides information on food ingredients in caseof allergenicity

    Supports consumers right to know where thefood comes from and identify the responsible

    organisationProvides a basis for verifying specific information

    about the product

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    What are the benefits of Traceability

    The Company Facilitates the withdrawal and or recall of product in case of

    an incident

    Helps to minimise the size of any withdrawal or recall andtherefore reduces the cost to be incurred in a food incident

    Provides a system of records which can help to reviewoperations for improvement

    Assists technical staff and managers to investigate product

    non-conformity Assists the company to easily keep track with production

    inputs

    Helps to create an efficient and coordinated way ofidentifying fruit suppliers

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    What are the benefits of Traceability

    The Competent Authorities TheEU/Governments

    Protects public health throughwithdrawal/recall of products

    Helps prevent fraud in cases where analysiscannot be used for authenticity

    In livestock rearing, helps to monitor livestocknumbers for subsidy claim

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    How much should a TS cover? SCOPE

    When introducing atraceability system, it isimportant to define and setthe scope to be covered bythe system.

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    How much should a TS cover? SCOPE

    To set the scope of a Traceabilitysystem, you should consider,

    The needs of the customerThe regulatory requirements

    The management needsThe type of production processes

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    How much should a TS cover? SCOPE

    THE NEEDS OF THE CUSTOMER

    Who are our customers?

    What do consumers expect to know of

    our product?

    What data and characteristics of ourproduct will be useful to the consumer?

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    How much should a TS cover? SCOPE

    Examples ofcustomer expected traceabilityinformation

    1. By the factory or processing organization

    The product name

    Weight/volume

    Production date

    Expiry date

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    How much should a TS cover? SCOPE

    Examples of CUSTOMER expectedtraceability information

    2. Formulated products: product name

    Amount date and spreading conditions

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    How much should a TS cover? SCOPE

    Examples of CUSTOMER expected traceability

    information

    3. Fertiliser: product name

    Amount

    spreading date and conditions origin of organic manure items

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    How much should a TS cover? SCOPE

    Examples of CUSTOMER expectedtraceability information

    4. Seeds or plants: supplier name

    Variety presence or not of GMOs

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    How much should a TS cover? SCOPE

    Examples of CUSTOMER expected

    traceability information

    5. Planting:

    soil disinfection type

    previous crop

    planting date

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    How much should a TS cover? SCOPE

    Examples of CUSTOMER expected

    traceability information

    6. Irrigation:

    origin and quality of water supply

    quantity

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    How much should a TS cover?SCOPE

    Examples of CUSTOMER expected

    traceability information

    7. Harvesting:

    Maturity

    harvest date

    quantity harvested

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    How much should a TS cover?SCOPE

    The regulatory demands

    At what stages does the law

    require traceability

    What specific information

    must be captured

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    How much should a TS cover?SCOPE

    Examples of REGULATION expected traceability

    information

    The manufacturing date The expiry date

    The description of the product

    The country of origin

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    How much should a TS cover?SCOPE

    THE MANAGEMENT NEEDS

    How will traceability improve the

    operations How will traceability improve

    communication with customers

    How will traceability help manage the

    raw material supply efficiently

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    How much should a TS cover?SCOPE

    The production processes

    What changes will be required in

    the production processes

    Which specific stages of the

    process should be captured fortraceability

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    How much should a TS cover?SCOPE

    Examples of production processtraceability information

    Temperature

    Humidity

    Weight

    Maturity of fruits pH

    Water activity

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    THE EU RCEABILITY REGULATION

    EU legislation related to food safety and traceability isprimarily based on

    two texts :

    1. COUNCIL DIRECTIVE 93/43/EEC of June 14, 1993 onthe hygiene of foodstuffs,

    2. REGULATION (EC) No 178/2002 of January 28, 2002laying down the general principles and requirementsof food law, establishing the European Food SafetyAuthority and laying down procedures in matters offood safety

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    THE EU RCEABILITY REGULATION

    THE COMBINED AIM OF THE TWO TEXTS:

    To ensure food safety at all levels of

    the food production chain, fromprimary production (including animal

    feed) down to sale or supply of food

    to the consumer.

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    THE EU RCEABILITY REGULATION

    THE REQUIREMENTS OF REGULATION EC 178/2002 ON

    TRACEABILITY ARE:

    Food Business organisations must be able to

    identify their suppliers of food, food-producing animalsand any other

    substance intended or expected to be incorporatedinto food;

    identify the businesses to which they have suppliedproducts; and

    produce this information to the competent authoritieson demand.

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    TRCEABILITY NEEDS ANALYSIS

    TO CONDUCT A TRACEABILITY NEEDS ANALYSIS

    MEANS

    To access what the law requires

    Analyse what the customers expects

    Analyse how to use traceability to improve

    company operations

    Establish the data to be collected for traceability

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    TRACEABILITY EXERCISE 1

    SUPPLIERS:

    List the stages of the production process

    a) At what stage(s) will regulation imposetraceability?

    b) At what stage(s) will your customer want

    information when your produce is supplied?

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    TRACEABILITY EXERCISE 1

    Processing organisation (HPW Fresh and Dry):

    Make a complete process flow chart of the

    production processa) At what stage(s) will regulation impose

    traceability?

    b) At what stage(s) will your customer wantinformation when your produce is supplied?

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    End of Day 1

    Thank you!!