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Page 1: Power Supply Selection Guide (UPS) - Find The Needlepdfs.findtheneedle.co.uk/4253-2010-UPS-Technical-Selection-Guide.pdfUninterruptible Power Supply (UPS) Selection Guide Pagine da

Uninterruptible Power Supply

(UPS)Selection Guide

Pagine da icd_27093_ep1.pdf 1 20/04/2010 15.11.22

Page 2: Power Supply Selection Guide (UPS) - Find The Needlepdfs.findtheneedle.co.uk/4253-2010-UPS-Technical-Selection-Guide.pdfUninterruptible Power Supply (UPS) Selection Guide Pagine da
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General Index

MASTERYS IP+ 10-80

DELPHYS MX 250-900kVA

DELPHYS MP 60-200kVA

GREEN POWER 10-200kVA

MASTERYS EB 15-90

MASTERYS MC 60-80

MASTERYS BC 8-40kVA

OVERVIEW

SELECTION GUIDE

GLOSSARY

SHARYS IP 15-200 A

STATYS 32-1800 A

SHARYS 30-600 A

EMERGENCY8-200kVA

TABLE OF CONTENTS

INTRODUCTION

Selection guideOverview

PRODUCT SHEETS

Masterys BC 8-40Masterys MC 60-80Masterys IP+ 10-80Masterys EB 15-90Green Power 10-200Delphys MP 60-200Delphys MX 250-900Emergency 8-200 Statys 30-1800Sharys 30-600Sharys IP 15-200

Glossary

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2 General Index

SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal right to utilize the document for the application indicated by SOCOMEC UPS is granted to the recipient of such document. Any reproduction, modification or disse-mination of this document, whether in part or whole, and in any way is prohibited, except upon Socomec's express prior written consent.

This document is not a specification. SOCOMEC UPS reserves the right to make any changes to data without prior notice.

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SELECTION GUIDE

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4 Selection guide

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INDEX

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.1. Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. SELECTION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1. Applications: IT (CED, Data Centre, Server Farm, VoIP, Networking, Telecom) . 82.2. Applications: Control Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.3. Applications: Process Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.4. Applications: Control and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.5. Applications: Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.6. Applications: Medical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.7. Applications: General application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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INTRODUCTION1.

The following selection guide is designed to help users identify the static UPS system or static transfer system which best suits their required application.

The hypothetical operating conditions on which selection is based, unless otherwise indicated, are:

maximum ambient temperature of 40°C for the room where the UPS, STS or VSS+DC are installed;•

ambient temperature of 25°C for the battery room and conformity with EN50272-2;•

linear and non-linear load power supply as defined by EN 62040-3;•

input voltage tolerance ± 15%*•

(*) Socomec UPS products have even higher tolerances. You are invited to consult the product section for details on the individual model.

Structure1.1.

The selection guide has the following logical flow structure to help you identify the right solution:

Selection criteria Example

Application IT application

Electrical distribution 3ph / 3ph

Total power required 400 kVA / 360 kW

Model Delphys GP

Number of units needed (for single power value N)

2

The minimum data necessary for selection is indicated in italics.

Alternatively you can make a choice based on particular needs, such as short-circuit characteristics.

You are also advised to speak to your local Socomec UPS dealer, since they may be able to help you identify potential characteristics of the application which require different selection criteria than those proposed in this guide.

Socomec UPS products consist of:

- static UPS systems from 400 VA to 5400 kVA;

- central power supply systems from 3 to 200 kVA;

- static transfer switches from 16 to 1800 A;

- battery or kinetic energy storage systems;

- rectifiers from 7.5 to 600 A;

- inverters from 1.5 to 18 kVA.

Contact your Socomec UPS dealer for details on other units not available in this guide.

Once you have identified the unit or system which best suits your requirements, refer to the detailed sheets for indepth technical data.

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SELECTION GUIDE2.

Applications: IT (CED, Data Centre, Server Farm, VoIP, Networking, 2.1. Telecom)

System ModelDistribution

phase/phase»

Power (from …to

…)

N. Max units in parallel

Output transformer Remark

UPS Masterys MC 3/1 10-20 kVA 6 No Redundant configuration with STS recommended

UPS Masterys MC 3/3 10-80 kVA 6 No Redundant configuration with STS recommended

UPS Masterys EB 3/3 30-90 kVA 6 No Hot swapping of UPS modules and batteries

UPS Masterys GP 3/3 100-120 kVA 6 No Redundant configuration with STS

recommended

UPS Delphys GP 3/3 160-200 kVA 8 No Redundant configuration with STS

recommended

UPS Delphys MX 3/3 250-900 kVA 6 Yes Redundant configuration with STS

recommended

STS Statys 1/1 32-63 A - - Version for 19" rack

STS Statys 3/3 63-100 A - - Version for 19" rack

STS Statys 3/3 200-1800 A - - Cabinet or integrable version

RectifiersSharys

Micro/Mini1/DC 7.5-200 A - - Integrable rack

Rectifiers Sharys Elite 1/DC 7.5-600 A - - Stand-alone

Applications: Control Industry2.2.

System ModelDistribution

phase/phase»

Power (from …to

…)

N. Max units in parallel

Output transformer Remark

UPS Masterys IP+ 3/1 10-60 kVA 6 Yes Suitable for harsh operating envi-ronments

UPS Masterys IP+ 3/3 10-80 kVA 6 Yes Suitable for harsh operating envi-ronments

UPS Delphys MP IP 3/3 100-200 kVA 6 Yes Suitable for harsh operating envi-

ronments

Applications: Process Industry2.3.

System ModelDistribution

phase/phase»

Power (from …to

…)

N. Max units in parallel

Output transformer Remark

UPS Delphys MP IP 3/3 100-200 kVA 6 Yes Suitable for harsh operating envi-

ronments

UPS Delphys MX IP 3/3 250-900 KVA 6 Yes Suitable for harsh operating envi-

ronments

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SELECTION GUIDE

Applications: Control and Monitoring2.4.

System ModelDistribution

phase/phase»

Power (from …to

…)

N. Max units in parallel

Output transformer Remark

Rectifier Sharys IP 1/DC 15-200 A - - Suitable for harsh operating envi-ronments

Rectifier Sharys IP 3/DC 60-150 A - - Suitable for harsh operating envi-ronments

Applications: Emergency2.5.

System ModelDistribution

phase/phase»

Power (from …to

…)

N. Max units in parallel

Output transformer Remark

CPSS Modulys EL 1/1 3-6 kVA 1 No Suitable for harsh operating envi-ronments

CPSS Masterys EL 3/1 10-20 kVA 6 No Suitable for harsh operating envi-ronments

CPSS Masterys EL 3/3 10-80 kVA 6 No Suitable for harsh operating envi-ronments

CPSS Delphys EL 3/3 100-200 kVA 6 Yes Suitable for harsh operating envi-

ronments

Applications: Medical2.6.

System ModelDistribution

phase/phase»

Power (from …to

…)

N. Max units in parallel

Output transformer Remark

UPS Masterys IP 3/1 10-20 kVA 6 Yes Redundant configuration with STS recommended

UPS Masterys IP 3/3 10-40 kVA 6 Yes Redundant configuration with STS recommended

UPS Delphys MP 3/3 100-200 kVA 6 Yes Redundant configuration with STS

recommended

UPS Delphys MP 3/3 100-200 kVA 6 Yes Redundant configuration with STS

recommended

UPS Delphys MX 3/3 250-900 KVA 6 Yes Redundant configuration with STS

recommended

STS Statys 1/1 32-63 A - - Version for 19" rack

STS Statys 3/3 63-100 A - - Version for 19" rack

STS Statys 3/3 200-1800 A - - Cabinet or integrable version

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SELECTION GUIDE

Applications: General application2.7.

System ModelDistribution

phase/phase»

Power (from …to …)

N. Max units in parallel

Output transformer Remark

UPS Masterys BC 1/1 8-10 kVA 1+1 No -

UPS Masterys BC 3/1 8-20 kVA 1+1 No -

UPS Masterys BC 3/3 10-40kVA 1+1 No -

UPS Masterys MC 3/3 60-80 kVA 6 No -

UPS Masterys MC 3/3 100-120 kVA 1+1 No -

UPS Delphys MP 3/3 100-200 kVA 6 Yes -

UPS Delphys MX 3/3 250-900 kVA 6 Yes -

10 Selection guide10

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OVERVIEWS y s t e m

s e t u p

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INDEX

1. POWER QUALITY ISSUES AND SOLUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151.1. Power interruptions and voltage dips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151.2. Voltage and current distortions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151.3. Flicker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161.4. Voltage asymmetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161.5. Costs of poor-quality power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2. ELECTRICAL POWER AVAILABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182.1. Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182.2. Availability of parallel or series systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182.3. Importance of topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3. STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193.1. Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193.2. Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.2.1. Passive Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193.2.2. Line-Interactive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203.2.3. Double conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203.2.4. Classification in accordance with EN 62040-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Double conversion UPS functional modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213.2.5. Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213.2.6. DC bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.2.7. Battery charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.2.8. Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.2.9. Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.2.10. Automatic bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.2.11. Maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233.2.12. Storage systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

3.3. Backfeed protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243.4. UPS sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253.5. Temperature control in the place of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253.6. Central power supply systems (CPSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263.7. Generator sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263.8. Protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

3.8.1. Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263.8.2. Selecting and co-ordinating devices to protect against overloads and short-circuits . . . .273.8.3. Selecting and sizing differential breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283.8.4. Overvoltage protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3.9. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283.10. Directives and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.10.1. Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293.10.2. Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293.10.3. Electromagnetic Compatibility Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293.10.4. Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293.10.5. Other standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

4. STATIC TRANSFER SYSTEMS (STS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.1. Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.2. Performance (IEC 62310-3 definition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.3. STS usage examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.4. Functional modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

4.4.1. SCR modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314.4.2. Power supply module (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314.4.3. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314.4.4. Maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

4.5. Backfeed protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324.6. Selecting a STS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

13Overview

OVE

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4.7. Protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334.7.1. Selecting and coordinating thermal-magnetic breakers . . . . . . . . . . . . . . . . . . . . . . . . . . .334.7.2. Selecting and sizing differential breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

4.8. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334.9. Directives and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

5. DC POWER STATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.1. Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.2. Functional modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

5.2.1. AC/DC converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.2.2. DC/DC converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.2.3. Energy storage system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.2.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

5.3. Power station sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.4. Temperature of the place of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355.5. Protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

5.5.1. Selecting and co-ordinating devices to protect against overloads and short-circuits . . . .355.5.2. Selecting and sizing differential breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355.5.3. Low Voltage Disconnect (LVD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355.5.4. Overvoltage protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355.5.5. Earth Leakage Control (ELC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

5.6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365.7. Directives and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

5.7.1. Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365.7.2. Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365.7.3. Electromagnetic Compatibility Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365.7.4. PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365.7.5. Other standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

6. COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376.1. Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.1.1. Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376.1.2. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.2. Physical supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376.3. Remote services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

7. TCO: TOTAL COST OF OWNERSHIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387.1. Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387.2. Impact of UPS or STS systems on the TCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

7.2.1. THDi and cosφ input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387.2.2. Footprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387.2.3. Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387.2.4. Front access and ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387.2.5. Ease of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387.2.6. Communication systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

8. ENVIRONMENTAL COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .398.1. RoHS and WEEE directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .398.2. Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

9. DIRECT ENERGY IMPACT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

10. IMPACT ON AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

14 Overview14

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POWER QUALITY ISSUES AND SOLUTIONS1.

It goes without saying that in order for power to be used by the load, it must be present. A less obvious concept is that the power must have characteristics that make it ideal for use, e.g. it must fall within the tolerances permitted by the electric load or utility.

The concept of Power Quality (PQ) is, therefore, the set of limits which make energy useable and, consequently, the branch of study which defines assessment criteria and methods of measurement, in addition to analysing causes and proposing solutions.

The concept of PQ is not absolute, but always depends on the energy load. For example, in general terms, it can be stated that IT equipment has more stringent PQ requirements than a motor for industrial applications. Normally, PQ requirements and the measures for achieving them, depend on techno-economical considerations and compromises.

Loads, in addition to being sensitive to poor-quality power, are often also the cause of power quality issues. The diffusion of non-linear loads (typically electronic equipment) and the connection of large utilities on weak lines are just some of the many causes. Another cause is atmospheric phenomena.

The most common disturbances that adversely affect the operation of a component or an electrical utility are:

• power sags or outages due to network faults

• short voltage variations due to the connection of heavy loads or the presence of faults in the network

• distortion of currents and voltages due to non-linear loads present in the system or in the systems of other utilities, etc.

• flicker due to large intermittent loads

• asymmetry in the supply voltage system

Power interruptions and voltage dips1.1.

All elements in an electrical system are sensitive, in different ways, to power dips or interruptions.

Long interruptions are the result of permanent faults which occur in public distribution networks or within the user's system. The duration may vary from a few minutes to several hours in the most critical cases. By contrast, micro-interruptions are linked to faults which occur in the distributor's networks and normally last for less than a second.

Voltage and current distortions1.2.

Waveform distortions are mainly caused by non-linear loads which, even if powered using sinusoidal voltages, draw highly distorted currents.

Typical non-linear loads include:

• devices which perform AC/DC and DC/AC conversions (present in all electronic power supplies, for example comput-ers)

• fluorescent lamps

• electric soldering irons

• arc furnaces (also responsible for flicker)

• electrical drives

Any periodic waveform can be represented through Fourier series analysis by a fundamental sinewave and by sinusoidal compo-nents of varying amplitude and with multiple frequencies, known as harmonics (Figure 1.2-1).

Δ U

Δ t < 3 min

Δ t

Un> 0,99 Δ U

Δ t > 3 min

Un> 0,99U

Un

1

t

1.1-1 Accidental power interruptions.

TBK

0000

00TB

K00

0001

1.2-1 Sinusoidal waveform distortion:

harmonic components

real waveform

Short interruption Long interruption

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16 Overview

TBK

0000

03

Harmonic currents circulating in the network cause voltage drops of the same order of magnitude and depending on the line imped-ance, with resulting voltage distortion.

This means that the magnitude of the disturbance caused at each point of the system (both the user and at the point of delivery) depends not only on the characteristics of the load, but also on the characteristics of the plant itself. All electrical components are affected by waveform distortion.

Harmonic distortion is also known as THD (total harmonic distortion).

The negative consequences of harmonics generally include thermal overloading and sometimes dielectric problems (which can occur in power-factor correction batteries, for example).

Harmonics typically increase the risk of overheating in system components or nuisance trips.

Flicker1.3.

The connection and disconnection of loads in an electri-cal system generate rapid and repetitive voltage variations. In particular, certain types of consumers such as arc furnaces and soldering irons draw current in an irregular and variable manner during their operating cycle, giving rise to flicker.

Loads which are most sensitive to voltage fluctuations are incan-descent lamps, as the flicker produced by variations in light flow can cause irritation to those who use them.

Voltage asymmetry1.4.

There are two main causes for asymmetry in the supply voltage system, with the first one being most prevalent:

• Presence of highly unbalanced loads supplied from the same line. This includes high-power single-phase loads which in certain cases may also be intermittent (e.g. high-power single-phase soldering irons). The severity of this phenomenon increases in proportion to the degree of load imbalance and the impedance of the power supply line (length, diameter). The worst affected loads are those located near to or downstream of the unbalanced load.

• Asymmetrical impedance of the power line. This problem is significant in the case of long backbone lines with no transposi-tions between the conductors along the route.

Asymmetrical voltage can create problems especially in rotating synchronous and asynchronous machines such as, for example, overheating windings, reduced starting torque and vibrations

235 V

230 V

225 V

220 V

215 V

9 h

1.3-1 Example of fluctuations of voltage RMS value

TBK

0000

02

1.4-1 Three-phase symmetrical voltage

1. POWER QUALITY ISSUES AND SOLUTIONS

Tempo (h)

rms

volta

ge (V

)

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TBK

0000

05TB

K00

0000

4

In general, even the nominal power of the transformers and the cable ratings are reduced in the case of significant asymmetry. In fact, the operating limit of these components is determined by the effective value of the total current which, in the case of imbalance, also consists of non-direct sequence currents. This fact must also be taken into account when adjusting the trip thresholds of protection devices which are sensitive to the total current.

Costs of poor-quality power1.5.

The following estimated costs of poor power quality are provided for indication purposes (source: LPQI).

4,6 4,16,4

51,2

8586,5

53,4

1,34,2

1,5 1,1 2,10

1,80,2

41,3

2,9

44,6

63,5

1,4 2,2

64

37,9

30,9 2 0,4 0,1

3,3

30

90

80

70

60

50

40

30

20

10

0

1.5-1 Power quality costs in Europe (billions of €)

1.4-2 Three-phase asymmetrical voltage

1. POWER QUALITY ISSUES AND SOLUTIONS

Voltage gap and Short interruption

Long interruption

Harmonics

Over voltage and transition

Flicker, not balanced grounds, EMC phenomena

Production Stop

Loosing of current job

Process speed reduction

System damage

Other cost

Industry TotalServices Industry TotalServices

Billions of €

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18 Overview

ELECTRICAL POWER AVAILABILITY2.

Definition2.1.

The general concept of availability (A) refers to the length of time that a system is able to perform its intended function.

Normally, availability is indicated as a value per unit or as a percentage of the system's total lifespan.

Electrical power availability refers to the length of time a load is supplied with high-quality power. More intuitively, it is the length of time the power distribution system performs its intended function without interruptions due to breakdown or [routine] maintenance. In information technology terms, this concept is known as 'uptime' and is the opposite of downtime, e.g. periods when a system is unavailable.

The mathematical definition of availability is:

A = = 1 –MTBF

MTBF + MTTRMTTR

MTBF + MTTRMTTRMTBF

= 1 –

All parameters involved are statistical and describe:

• MTBF: mean time between failure;

• MTTR: mean time to repair.

The approximation derives from the fact that, due to the intrinsic characteristics of standard-compliant power supply systems, MTTR is at least two orders of magnitude less than MTBF.

Availability is always less than 1 or at 100% and is always expressed in nines (99.99..%)

It is self-evident that the availability of an electrical power supply depends on the availability of its constituent components: distribu-tion network, transformers, lines or cables, protection devices, UPS, generator sets, etc.

Availability of parallel or series systems2.2.

Below are three examples for comparing availability based on the different topologies. For simplicity, the availability value of both the source and the load are the same and are equal to 0.998.

2.2-1 Single source with single distribution

2.2-2 Double source with single distribution

2.2-3 Double source with double distribution

TBK

0000

06

TBK

0000

07

TBK

0000

08

Atot = A*A =~ 0.996004Statistical annual downtime: 35 hours.

Atot = A2 (2-A) =~ 0.997996Statistical annual downtime: 17 hours.

Atot = A2 (2- A2) =~ 0.999984Statistical annual downtime: 8 minutes.

Importance of topology2.3.

Topology is fundamental. This is demonstrated not only by the previous example but by experience. Human error, fire and flooding are just some of the possible causes of physical damage to equipment. You can imagine the consequences of having two redundant UPS systems installed in the same equipment room or two distribution lines in the same channels or conduits: a vital and expensive redundancy system would be at serious risk due to physical causes.

In view of technical and economic considerations, it is advisable not only to ensure redundancy of the various systems, but also to physically separate them.

UPS

UPS

UPS UPS

UPS DISTRIBUTION

DISTRIBUTION

DISTRIBUTION DISTRIBUTION

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STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS) 3. SYSTEMS

TBK

0000

09

Definition3.1.

Uninterruptible power systems, perhaps more commonly known as UPS, primarily consist of an energy storage system in various forms, on the basis of which an initial classification can be made, and a system for converting this into power.

In a static UPS, energy is stored in an electrochemical form in either special storage batteries or in kinetic form, using flywheels, and reconverted into the desired form using static electronic converters.

In dynamic UPS systems, energy storage is exclusively in kinetic form, and uses a rotary generator for reconversion.

Types3.2.

The standard EN 62040-3 was developed in response to the need to classify the various types of static UPS systems currently avail-able on the market. It distinguishes between three major product families, according to the internal schemes adopted:

• VFD - passive standby;

• VI - line-interactive;

• VFI - double conversion.

Passive Standby3.2.1.

Utilities are normally powered by the mains supply. At the same time, the mains power supply also supplies the battery charger, which maintains the storage batteries at the maximum load level.

In the event of power loss, a solid-state or electromechani-cal commutator transfers the load to the inverter, which now activates, supported by the batteries. This mode of functioning continues until ordinary mains power conditions are restored or until the stored energy is exhausted.

The merits of this solution are essentially in its simple design, which helps to contain the cost of the equipment.

Being the least expensive option, this type of UPS offers extremely limited performance, e.g:

• no decoupling between the upstream distribution system and the load;

• switching times of approximately 10 milliseconds, which are not always compatible with the loads needs;

• no system for regulating the output frequency;

Because of these disadvantages, UPS systems in this category are now used only for loads with low power ratings, typically up to 2kVA.

3.2-1 Operation of passive standby UPS

AC input

Battery charger

Inverter

Battery

UPS switch

AC output

Normal mode

Battery mode

passive standby UPS

Rectifier

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Line-Interactive3.2.2.

This configuration is characterised by the presence of a revers-ible AC/DC converter which can function both as an inverter and as a battery charger. In ordinary conditions, the load is supplied by the mains power supply through a solid-state breaker, which allows isolation of the system when the inverter is activated, preventing power from being fed back to the mains power supply. The voltage supplied to the load is conditioned by an AVR autotransformer (Automatic Voltage Regulator). In contrast to a passive-standby system, a line-interactive UPS system operates when mains power is available. Owing to its position in parallel with the ordinary power supply line, it guarantees a certain improvement in voltage quality, although this is limited to aspects such as magnitude fluctuations.

If the mains power is lost, the solid-state breaker is opened automatically, and the load is powered exclusively by the battery - inverter unit, until ordinary conditions are restored or until the storage batteries are exhausted.

Compared to passive-standby systems, line-interactive UPS provide better waveform conditioning, but with some draw-backs:

• no decoupling between the upstream distribution system and the load;

• no system for regulating the output frequency;

• switching times of a few milliseconds (4 - 5ms).

Double conversion3.2.3.

Unlike the configurations considered above, double-conversion UPS systems constitute true electric generators that are completely isolated - with few exceptions - from the mains network, in which power is supplied by the mains network itself. Since the power to the load is transformed solely by the UPS inverter, without any interaction with the mains network and regardless of whether the power originates from the mains supply or the battery, it is possible to fully exploit the versatility of the static converter, which is able to manipulate the voltage supplied to the load under any condition. In fact, based on the direct current supplied from other components of the UPS such as the rectifier or battery, the inverter control system ensures an output waveform which is totally independent of the input waveform, with an undistorted frequency and amplitude.

The advantages of this type of UPS system are numerous:

• isolation of loads from the upstream distribution network (thereby allowing for precise regulation of the output frequency)

• very wide input voltage tolerance

• instantaneous switching between mains power and battery (more a case of seamless transfer than switching)

• no-break transfer to bypass mode

The efficiency of double conversion UPS, typically 90 - 96%, is less than that of a line-interactive or passive-standby system, since the current supplied by the mains power is converted twice by a rectifier and an inverter, each of which are equipped with semiconductors (diodes, SCR, IGBT), which are prone to conduction and commutation losses. Nevertheless, the advantages of maximum-quality power obtained using a double-conversion system compensate for the losses which would otherwise occur on the cables and switches as a result of harmonics or other power quality issues. It is the recommended and most widely used technology for applications with a power rating of 5kVA or higher.

3.2-2 Operation of line-interactive UPS with bypass

3. STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS

TBK

0000

10

Bypass (master or slave)

AC input

AVR

Inverter

Battery

UPS switch

AC output

Normal mode

Battery mode

Bypass mode

line-interactive UPS with bypass

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Classification in accordance with EN 62040-33.2.4.

In addition to the technology, the EN 62040-3 standard classifies UPS systems according to the output waveform and voltage drops, both in clearly defined switching conditions.

Standard EN 62040-3 table D.1 - Type of UPS, additional characteristics and system requirements

a) single

b) multi-module

c) bypass to primary power or backup power

d) AC generator backup power system (if applicable)

e) bypass transfer time (if applicable)

f) galvanic separation between input and/or DC connection and/or output

g) earthing of the input and/or DC connection and/or output

h) bypass circuits for maintenance and other installation requirements, such as UPS disconnectors and connection switches

i) compatibility with the existing power system (for example according to IEC 60364-4)

j) remote shutdown or emergency power-off (EPO) device

Double conversion UPS functional modules

Rectifier3.2.5.

When mains power is available, the rectifier converts alternating voltage into direct voltage (AC/DC converter) to power the DC bus.

Different types of rectifier are available according to the electronic components used, the topology and the control system.

The quality of the rectifier is determined by three parameters, namely:

• conversion efficiency;

• input frequency and voltage tolerances;

• input power factor

• generation of harmonics to the mains.

The most widespread types of rectifier and the typical harmonic content of three-phase current absorbed by the mains are:

• 6-pulse SCR: 32%

• 12-pulse SCR: 12%

• Boost: 27%

• Inverter: 4%

From the DC side, the battery charger is unable to supply perfect direct voltage due to residual ripple which causes premature ageing of the batteries.

3. STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS

(**

3.3-1 Operation of double-conversion UPS

TBK

0000

11

AC input (*)

Battery

DC connection

Battery charger

AC/DC converter (***)

Inverter

Bypass (master or slave)

UPS switchAC output

Normal mode

Battery mode

Bypass mode

(***) The converter could be a rectifier, a phase shift rectifier or a mix of rectifier and DC/DC converter

(**) Blocking diode or switch

(*) AC input can be combined

Double-conversion UPS with Bypass

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22 Overview

3. STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS

DC bus3.2.6.

The DC bus is the part of the UPS power circuit in DC voltage.

A high-quality automatic bypass typically has a wide range of tolerable DC voltages: it therefore provides greater flexibility in the number of batteries based on the required back-up time.

Battery charger3.2.7.

The battery charger is the DC/DC converter which decouples the battery voltage from the DC bus voltage.

The advantage of this is twofold:

• the battery voltage is independent of the DC bus voltage;

• elimination of output ripple from the rectifier

Inverter3.2.8.

Converts direct current from the rectifier into sinewave current of perfectly stable magnitude and frequency. The inverter is therefore a DC/AC converter.

The quality of the rectifier is determined by three parameters, namely:

• conversion efficiency;

• ability to supply leading power factor loads;

• ability to withstand overloads and short-circuits;

• quality of the voltage waveform in the presence of distorting loads.

Transformers3.2.9.

The transformer is not an obligatory component and is the source of an informal classification which divides UPS systems into "trafoless" (transformer-less) and "trafo" systems It is necessary to determine whether the transformer is present as a functional component of the UPS system or whether its purpose is to manage the neutral.

In UPS units with a transformer on the inverter output, the output neutral, when available, is bonded to the bypass neutral downstream of the transformer, whereas in trafoless systems, the rectifier neutral and bypass neutral are common even inside the unit.

The insertion of a transformer on the static UPS line guarantees the galvanic isolation of the system and a single neutral system downstream of the UPS, in any operating condition.

In any case, it it important to bear in mind that the built-in UPS transformer does not permit the neutral state to be changed.

Advantages of trafo technology compared to trafoless technology:

• high short-circuit capacity, therefore greater flexibility in the choice of protection devices;

• no DC components in the output voltage.

Disadvantages of trafo technology compared to trafoless technology:

• higher weight;

• larger footprint.

In any case, technical and economic factors should be considered on a case-by-case basis, making selection straightforward and unambiguous.

Automatic bypass3.2.10.

Switches the UPS output to the auxiliary network in the event of an overload or fault in the inverter module.

The network bypass circuit is formed by a SCR module and directly connects the network with the load.

The quality of the automatic bypass is mainly determined by its ability to withstand overloads and short-circuits.

In the case of separate input power supplies, it's common to use a bypass input or back-up input (to distinguish it from the rectifier input), an input which is dedicated exclusively to the bypass with the aim of minimising the probability of the rectifier supply and bypass supply failing at the same time. The bypass supply can be a different power line to that of the inverter input or generator. If there is no separation of the power supplies, this is referred to as a common input.

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Maintenance bypass3.2.11.

The manual or maintenance bypass module is not necessary for operation of the UPS and therefore it is not always supplied in the standard configuration.

The aim of this module is to enable routine or non-routine maintenance to be carried out without interrupting the power supply.

Storage systems3.2.12.

The storage system is the power source which supplies the inverter during a mains power outage, preventing power interruptions to the connected applications.

• Batteries:

Batteries are the most common means of storing energy. They are electrochemical devices and are therefore sensitive to operating conditions: temperature, charge and discharge cycles. The most commonly used batteries for this purpose are sealed, lead-acid maintenance-free batteries, open-vented or nickel-cadmium.

Battery performance is expressed in terms of design life and the type of discharge permitted. Excellent performance is provided by long-life batteries (10-12 years) with high-rate discharge.

Battery life is theoretical. In practice, it depends on the charge/discharge cycles and the temperature of the place of installation.

To illustrate how temperature affects battery life, EUROBAT (Association of European Storage Battery Manufacturers) states that the expected service life is halved for every 10°C above 25°C. This means that batteries with a "10-12 year" design life which are installed in places within an ambient temperature of 35°C or 45°C will last no longer than 5-6 years and 2.5-3 years respectively.

The place where the batteries are installed must be equipped with adequate ventilation and air conditioning to guarantee the correct operation of the batteries and the safety of the installation. To this effect the following formula can be applied in accordance with Standard EN 50272, which aims to keep the concentration of hydrogen in the room below the threshold of 4%vol.

Q= v • q • s • n • Igas • Crt • 10-3 [m3/h]where:

Q = ventilation air flow in m3/h

v = necessary hydrogen dilution factor

q = 0.42 x 10-3m3/Ah hydrogen generation

s = 5, general safety factor

n = number of battery cells

Igas = current producing gas expressed in mA/Ah of assigned capacity, for float charging current or for boost charging current

Crt = C10 capacity for lead-acid cells

(Ah), Uf = 1.80 V/cell at 20°C or C5 for nickel-cadmium cells (Ah), Uf = 1.00 V/cell at 20°C.

By combining the constants the formula is simplified to:

Q = 0.05 • n • Igas • Crt v 10-3 [m3/h]

Unless otherwise specified by the battery manufacturer:

Igas Open cells of lead-acid batte-ries

VRLA cells oflead-acid batteries

Open cells ofnickel-cadmium batteries

During float charge 5 1 5

During boost charge 20 8 50

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3. STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS

• Flywheels

The flywheel is a system whereby energy is accumulated and stored in mechanical form. It can be as a replacement or supplement for a bank of conventional chemical batteries. Connected to the DC bus of UPS units, the flywheel delivers power and energy to the UPS when mains input power sags or is interrupted.

Two types of flywheel are commercially available: low-speed and high-speed.

Low speed Flywheel High speed Flywheel

Speed 8000 rpm > 30000 rpm

Weight 1000 kg approx 200 kg approx

Footprint High Minimal

Storable energy 1-2 MW for 10-15 seconds 1 MW for 10-15 seconds

Charging Minutes Minutes

Maintenance Frequent Minimal

High-speed flywheels store kinetic energy in an ultra-fast, carbon/glass fibre composite rotor which rotates in a vacuum (integrated internal vacuum system). Due to an active magnetic levitation system that reduces friction, maintenance requirements are minimal and there are no mechanical bearings to replace.

Like a chemical battery bank, it receives recharge and float power from the DC bus and returns power whenever the DC bus volt-age drops below a programmable threshold level.

The flywheel can eliminate the need for batteries by ensuring uninterrupted power

Protection against power micro-interruptions.

Flywheel and batteries can also be used simultaneously in UPS units, with the advantage of increased battery life. This is possible because the flywheel, in parallel with the batteries, ensures protection during brief interruptions, therefore preserving the capacity of the batteries for longer outages and improving their lifecycle.

The service life of flywheels is over four times longer than batteries. They are also stable, reliable and require minimal maintenance. Furthermore, unlike batteries, they are not subject to significant fluctuations in the cost of lead.

Controllo

The brain of the UPS is its control system. The best architectures are based on digital signal processing (DSP) microprocessors which are able to perform complex calculations and algorithms. Architectures enable the machine to respond to different events and to report states and events via communication interfaces.

Backfeed protection3.3.

Backfeed protection prevents voltage from returning to the mains power supply. This issue is governed by standard EN 62040-1-1.

Backfeed protection is mandatory in fixed and mobile installations. In the case of fixed installations, the backfeed protection can be external to the UPS unit when indicated by a suitable warning label.

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UPS sizing3.4.

Choosing the power rating of a UPS unit is a process which involves taking into account various elements, both functional and regulatory.

The main elements to be considered may include:

• two of the following parameters regarding the loads to be supplied:

- Active Power (PRL);

- Apparent Power (SRL);

- Power Factor (PF).

• type of load power supply (voltage, frequency, number of phases);

• load coincidence factor;

• required back-up time;

• type of mains power supply (voltage, frequency, number of phases).

In the event of a particular load, which for example requires a high inrush current, this current value must be taken into account. Once the following parameters are known:

• ÎUPS - maximum current of the UPS;

• tUPS - the time for which ÎUPS is sustainable;

• ÎL - overload current required by the load;

• SL - apparent power of the load

the apparent power rating, in case of load crest factor 3:1, is

SUPS = SL ÎL

ÎUPS

If the load is also strongly non-linear, as is the case with electronic equipment for example, and if the crest factor is higher than that tolerated by the UPS, it is advisable to consider a derating factor.

Temperature control in the place of installation3.5.

Normally, uninterruptible power systems can function at nominal powers for ambient temperatures up to 40°C, heating the environ-ment in which they are installed due to electrical losses dissipated in the form of heat. These losses cause the natural temperature to increase (∆T) and are normally indicated by UPS manufacturers

The temperature of a room, which is 25°C with the UPS switched off, may increase by up to 15°C before it is necessary to derate the equipment. Room ventilation or air conditioning may enable these limits to be respected.

For ventilation, the following empirical formula is provided:

[ ] [ ][ ]

[ ][ ]KT

WP

WT

hkcalPhmQ

Δ⋅=

Δ⋅=

248,0288,03

where:

Q = Air flow rate

P = Power dissipated in the enclosure

∆T = Difference between maximum air temperature permitted in the enclosure and the maximum temperature of air used for cool-ing

Note that, in terms of temperature difference, degrees Kelvin (°K) and Centigrade (°C) are equal (this does not apply to absolute values).

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3. STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS

NOTE: For ventilation, see also the paragraph "Batteries" regarding safety in the battery room.

Meanwhile as regards air conditioning, you are recommended to contact the equipment supplier with the characteristics of the place of installation and the electrical losses of the UPS. It is advisable to consider the worst-case operating conditions: typically at midday in summer.

Central power supply systems (CPSS)3.6.

Central power supply systems (CPSS) provide a centralised, independent energy supply to essential safety equipment such as emergency escape lighting, electrical circuits of automatic fire extinguishing systems, paging systems and signalling safety installa-tions, smoke extraction equipment and carbon monoxide warning systems for specific buildings (e.g. in high-risk areas).

An uninterruptible power supply, when used to power essential safety systems such as those listed above, must comply not only with the requirements of the EN 62040 series of product standards, but also with the additional requirements of system standard EN 50171.

The main additional characteristics which the system must have can be summarised as follows:

• the enclosures must be resistant to specific thermal stresses (glow wire tests)

• the input voltage must be in conformity with HD472 S1, with frequency within ±2% of the nominal value

• specifically the batteries must be:

- protected against total discharge

- long-life batteries

- protected against polarity inversion of the connection cables

- quick charging

In order for the power supply system to be effective, suitable precautions must be taken with respect to all of its component parts (protection devices, lines, etc.).

Note that other national requirements may exist in addition to those specified here.

Generator sizing3.7.

When the power source of the uninterruptible power supply includes a generator, in determining the latter it is necessary to take into account the voltage drop in the series impedance of the generator set due to harmonic variations.

The most suitable parameter for this calculation is the subtransitory reactance of the alternator, calculated for each frequency involved.

The subtransitory reactance value is provided in the generator set data sheets and is normally indicated with X"d.

2nI

V

2i

id”

%

IX∑=∆

The criteria is to choose the generator set which, given the current harmonics of the UPS, has a harmonic voltage drop, and therefore distortion, within the tolerance limit permitted by the line.

Protection devices3.8.

Definitions3.8.1.

• Total selectivity: is guaranteed for all types of fault (overload, short-circuit, earth fault) and for all overcurrent values, between the trip threshold of the upstream device and the prospective short-circuit current at the point where the downstream device is installed.

• Partial selectivity: is guaranteed up to a certain overcurrent limit Is (selectivity limit current).

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MCB1

X2

F1

F3

X3

PE

E.S.D.

MCB3

K1

F2

G1*

X4

MCB2

I2tI2 tSCR = 245000 A2 s

I2 tUPS = 7670 A2 s

Icc – inv = 277A Icc – line = 3000A

I2 tMCB – 2 A2 s

I2 tMCB – 2

I2 tMCB – 3 A2 s

I2 tMCB – 3

3.9-1 3.9-2

Selecting and co-ordinating devices to protect against overloads and short-circuits 3.8.2.

• Overload selectivity: for breaker trip times from several hours to several seconds (overcurrents up to 6-8 times the nominal current), the co-ordination curves (breaker time-current curves) must never overlap. In the event of overload, the UPS continues normal operation by switching to the bypass when the thermal limits of the inverter are reached. Consequently, this transfer must be taken into account during co-ordination of the various protection devices. The UPS data sheets normally indicate the overload currents "per unit" or "as a percentage" and the corresponding tolerance time.

• Short-circuit selectivity: short-circuit currents can be very high, so the protection devices must be tripped within a few millisec-onds to prevent burn-out of the cables. The time-current curves used as criteria for selecting overload protection are not valid when considering short-circuit protection, on account of the short trip times. In this case, the breakers must be sized based on the Joule integral curves of the devices. In practice, for a given prospective short-circuit current value, the minimum l2t let-through of the upstream device must be greater than the maximum l2t let-though of the downstream device.

In the case of short-circuit of one of the loads connected downstream of the UPS, two cases must be distinguished:

• The bypass (back-up supply) upstream of the UPS is available.

For an output short-circuit, the UPS will transfer the load onto the bypass after a delay dependent on the individual model. The thermal-magnetic breakers of the bypass (MCB2) and output which protect the short-circuited load line (MCB3) are positioned in series (short-circuit marked in the diagram by means of the dashed line). For proper co-ordination, the output switch (MCB3) must open before the main input switch (MCB2). Then, the I2t let-through of MCB3 must be lower than the let-through of MCB2 (at the prospective short-circuit current value): I2tMCB3<I2tMCB2.

Furthermore, it is necessary to verify the selectivity between the bypass input thermal-magnetic switch and the maximum power tolerated by the bypass SCRs (in the example 245000 A2s) at the prospective short-circuit (line) current (in the example 3000 A), e.g. I2tSCR>I2tMCB2.

In this case, the line impedance for estimating the short-circuit is that which takes into account the routing of power via the bypass. In the case of a back-up supply provided by a generator set, it is the short-circuit current of the generator set that must be used to correctly co-ordinate the protection devices.

TBK

0000

12

TBK

0000

13

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3. STATIC UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS

• The bypass (back-up supply) upstream of the UPS is unavailable.

Since the load cannot be transferred to the bypass (which is unavailable), the short-circuit energy is supplied entirely by the inverter and batteries. The downstream protection devices must be triggered before the electronic activation of the UPS protection in order to prevent healthy loads being switched off.

The example (in the figure the short-circuit is represented by the dotted line), considers the three-phase short-circuit current from a 277 A battery for a maximum time of 100ms .

The output short-circuit energy supplied by the UPS is: I2tUPS = (277 A)2 x 0.1 s = 7672 A2sAt the short-circuit current value, in this case is not prospective but actual and coinciding with the short-circuit current value of the UPS, for correct selectivity it must be verified that I2tMCB3<I2tUPS.

This second case (short-circuit without upstream supply) is nevertheless highly unlikely. In fact the absence of the upstream supply presupposes that a fault has occurred, and it is unlikely that a second fault (output short-circuit) would occur during the period of the power outage, which is usually short. In general, this period coincides with the time that the battery is supplying power (if the rectifier and the bypass do not have separate power supplies) or with the MTTR of the fault by an operator (if the UPS rectifier and the bypass have two different power supplies, as in this example).

In the case of short-circuit without bypass supply, the current will be distorted to a square waveform.

Selecting and sizing differential breakers3.8.3.

There is no hard and fast rule since the behaviour of the mains supply to faults essentially depends on the neutral system used, the UPS filters (which divert certain harmonic components to earth) and the point of the fault.

NOTE: The presence of isolation transformers can change the neutral system upstream or downstream of the UPS.

Generally speaking it is advisable to use:

• a single differential in the case of parallel UPS

• type A differentials for single-phase in, single-phase out UPS

• type B differentials for three-phase in, single-phase out UPS and three-phase in, three-phase out UPS

Overvoltage protection devices3.8.4.

In conformity with IEC requirements, UPS systems are equipped with overvoltage protection. Unless otherwise required, the most common protection devices are Class 2. Usually, when the units are installed on the customer's premises, it is not necessary to increase the overvoltage protection class of the device. Nevertheless, if the units are installed in a transformer cabinet, the overvoltage protection class of the connection must be analysed and, if necessary, increased by installing additional protection devices.

Maintenance3.9.

In order to maximise uptime, it is advisable to perform periodic maintenance on components subject to wear:

• Capacitors;

• Fans;

• Batteries:

It is important that the maintenance is performed by expert personnel authorised by the UPS manufacturer.

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Directives and Standards3.10.

Directives3.10.1.

• Low Voltage Directive 2006/95/EC

• Electromagnetic Compatibility Directive 2004/108/EC.

Safety Standards3.10.2.

• EN 62040-1-1 "Uninterruptible power systems (UPS) Part 1-1: General and safety requirements for UPS used in operator access areas"

• EN 62040-1-2 "Uninterruptible power systems (UPS) Part 1-2: General and safety requirements for UPS used in restricted access locations".

Electromagnetic Compatibility Standards3.10.3.

EN 62040-2 "Uninterruptible power systems (UPS) Part 2: Electromagnetic compatibility (EMC) requirements"

Performance3.10.4.

EN 62040-3 "Uninterruptible power systems (UPS) Methods of specifying the performance and test requirements".

Other standards3.10.5.

• IEC 60364-X-X "Electrical installations in buildings";

• IEC 60439-1 "Low-voltage switches";

• IEC 60529 "Degrees of protection provided by enclosures"

• EN 50272-2 "Safety requirements for secondary batteries and battery installations - Part 2: Stationary batteries".

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Definition4.1.

Static Transfer Systems (STS) are intelligent units which, in the event that the primary power source does not return the tolerance values permitted by the load, transfer the load to an alternative sourcealternate source). This ensures "high availability" of the power supply for sensitive or critical installations.

The purpose of STS devices is to:

• ensure the redundancy of the power supply to critical installations by means of two independent power sources;

• increase power supply reliability for sensitive installations;

• facilitate the design and expansion of installations that guarantee a high-availability power supply.

STS systems incorporate reliable and proven solid-state switching technologies (SCR), enabling them to perform fast, totally safe automatic or manual switching without interrupting power to the supplied systems.

The use of high-quality components, fault-tolerant architecture, the ability to determine the location of the fault, management of faults and loads with high inrush currents: these are just some of the characteristics that make STS systems the ideal solution for achieving maximum power availability.

Performance (IEC 62310-3 definition)4.2.

Standard IEC 62310-3 establishes a code that clearly defines the performance of a STS:

XX YY B TS

where:

• XX characterises the management of the fault current:

- which can be CB (STS is capable of withstanding specific short-circuit currents, which incorporates overvoltage protection devices)

- PC (STS capable of withstanding specific short-circuit currents, which does not incorporate overvoltage protection devices).

• YY refers to the neutral management characteristics:

- 00: no neutral management;

- NC: both input neutrals are combined;

- NS: separation of the two input neutrals by switching;

- NI: neutral separation by isolation transformer (typically external to the machine).

• B are the transfer characteristics:

- B: break-before-make (open transition transfer), there is no conduction path between the two sources during switching;

- M: make-before-break (closed transition transfer), conduction possible between the two sources during switching.

• TS characteristics of the voltage limits permitted by the critical load:

- T: total transient time to the terminals of the load, including switching time;

- S: voltage tolerance before the transfer process is activated.

STS usage examples4.3.

Comparison between availability estimates between two architectures respectively with and without STS.

It is advisable to install the STS device as close as possible to the load, so as to ensure redundancy of the upstream distribution and to keep the single fault point (the conductor between STS and load) as short as possible.

STATIC TRANSFER SYSTEMS (STS)4.

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4.3-1 N+1 without STS

4.3-2 2N with STS

Estimated availability: 0.99749 (22 hours of downtime).

Estimated availability: 0.99991 (0.8 hours of downtime).The double cable upstream of the STS serves to cover the same physical distance as the previous case (UPS and STS installed near to the load).

Functional modules4.4.

The aim of the STS is to increase the overall system availability. To achieve this it must be fault-tolerant: in caso di guasto interno, il carico deve essere alimentato comunque.

SCR modules4.4.1.

Silicon-controlled rectifiers are solid-state switches which control the flow of current to the load. The SCR is only able to interrupt the current as it passes through zero. In a sinusoidal steady-state, this implies switching times of between 0ms and a semi-period.

Power supply module (1)4.4.2.

Module which draws power from the primary or alternative source, or from both sources, to supply all of the control electronics. It could be redundant allowing an higher fault tollerance.

Control4.4.3.

• Control logic: the brain of the STS is a microcontroller where all of the decision-making logic is located.

• SCR control modules: components which translate the control signal received by the logic into commands to the SCR.

It could be redundant allowing an higher fault tollerance.

TBK

0000

16TB

K00

0015

TBK

0000

14

2

1 1

2μC1

4.4-1

Cable

Cable

Cable

Cable

Cable

Cable

Cable

UPS

UPS

UPS

UPS

STSSTS LOAD

LOAD

LOAD

LOAD

BA

R

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4. STATIC TRANSFER SYSTEMS (STS)

Maintenance bypass4.4.4.

Normally built into the STS, the aim of the bypass is to enable routine and non-routine maintenance to be carried out. When the bypass is in operation, switching is not possible in case the conducting source exceeds the tolerance limits permitted by the load.

The STS device must be designed and operate so the two sources cannot be directly connected, not even in the event of human error.

Backfeed protection4.5.

Product standard IEC 62310 establishes a minimum requirement that the STS must control upstream breakers that trip to prevent power flowing from one source to the other.

Selecting a STS4.6.

The STS must be sized on the basis of the system diagram, the currents of the loads supplied by the STS, the distribution network and the power dips admitted by the load. With regard to the power failure tolerance of loads, the Information Technology Industry Council has published a guideline curve which helps users to determine the power supply conditions which can be tolerated by IT loads.

Firstly, it is necessary to identify the rating characteristics of the electrical system and the neutral:

• Voltage and frequency;

• Single or three-phase;

• With or without distributed neutral;

• Neutral condition (TN-C, TN-S, IT, TT);

• Sources (line/line, UPS/generator, UPS/UPS, etc).

Next it is necessary to determine whether the neutral must be switched (broken). In this respect, Socomec UPS offers the following advice:

• TN-C: no switching (regulatory requirement);

• TN-S: switching (requirement if sources provided with differ-ential protection);

• IT: switching.

• TT: switching.

It is then necessary to determine the total current that must pass through the STS device as the sum of the nominal currents of the various downstream loads.

It is also important to verify the installation of loads such as transformers or electric motors downstream of the STS, in order to prevent nuisance trips due to high inrush currents when switching between sources, or residual downstream voltage which impairs power failure detection. If such loads are installed, this must be taken into account during selection and configuration of the STS.

Prohibiten Region

ITI (CBEMA) Curve(Revised 2000)

Duration in Cycles (c) and Seconds (s)

Per

cent

of N

omin

al V

olta

ge (R

MS

or

Pea

k E

quiv

alen

t)

No Damage Region

No Interruption In Function Region

Voltage Tolerance Envelope

Applicable to Single-Phase

120-Volt Equipment

1us0,001 c 0,01 c

1 ms 3 ms 20 ms

1 c 10 c 100 c

110

90

500

400

300

200

140

120

100

8070

40

0

0,5 s 10 sStadlyState

4.6-1

TBK

0000

17

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Protection devices4.7.

Selecting and coordinating thermal-magnetic breakers4.7.1.

In order to select the right overload or short-circuit protection devices, it is important to consider the STS system's behaviour in the event of overloads. Normally, the conducting branch of the STS withstands the overload/short-circuit for a time depending on the intensity of the currents, before the STS switches to the other branch. If the two networks have different impedances or short-circuit capacities, these must be taken into account. If the values are insufficient to trigger the breakers within the time limit permitted by the STS, the STS will interrupt the power supply upstream, resulting in all downstream loads being switched off.

Selecting and sizing differential 4.7.2. breakers

Not really true, I suggest (correct my English):

When present, the neutral between the two sources can be

combined and switched or otherwise (see paragraph Choosing

an STS). In the case of a TN-C system, the neutral acts as an

earth conductor and therefore cannot be broken.

In the case of a TN-S system, the installation depends on what

type of downstream STS has been selected. If the device does

not switch the neutral, any neutral currents could be divided between the two parallel networks by means of the earth connection in the cabinet. The installation of differential breakers is not recommended due to the high probability of them tripping.

By contrast, if the STS device switches the neutral, this will avoid any unexpected current between both sources and earthing.

Differential protection may be installed.

Each IT systems has his own IMD (Insulation Measurement Device). Therefore every neutral has to be switched to avoid any mutual disturbances between the IMDs.

TT systems are typically used in residential or civil applications. This implies the use of differential protection and therefore a STS system which switches the neutral.

Maintenance4.8.

In order to maximise uptime, it is advisable to perform periodic maintenance on the fans (since they are components subject to wear). It is important that maintenance is performed by expert personnel authorised by the STS system manufacturer.

Directives and Standards4.9.

EEC 73/23 "Low-Voltage Directive"

EEC 89/336 "Electromagnetic Compatibility Directive"

IEC 62310-1 "Static Transfer Systems: general and safety requirements"

IEC 62310-2 "Static Transfer Systems: electromagnetic compatibility (EMC) requirements"

IEC 62310-3 "Static Transfer Systems: Method for specifying performance and test requirements"

IEC 60364-4 "Electrical installations of buildings"

IEC 60950-1 "Safety of IT. equipment"

IEC 60529 "Degrees of protection provided by enclosures (IP)"

IEC 60439-1 "Low-voltage switchgear and control gear assemblies"

STATYS

PEN 1

PEN

PEN 2

4.7-1

TBK

0000

18

Source 1 Source 2

Load

Neutral conductor protected

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34 Overview

Definition5.1.

Direct Current (DC) power stations are uninterruptible power systems for DC loads. Their purpose is to supply the apparatus and batteries in parallel to the load so as to prevent power interruptions in the event of a mains failure.

Functional modules5.2.

The most modern power stations on the market consist of 4 modules:

• AC/DC converter;

• High-frequency DC/DC converter;

• Energy storage system;

• Control.

AC/DC converter5.2.1.

Device which converts the voltage applied to its input from alter-nating to direct current.

It uses a switching frequency in the kHz-range. It also employs input power factor correction (PFC) and reduces the harmonic content of the input current.

DC/DC converter5.2.2.

The second conversion phase is performed by a high-frequency DC/DC switching converter; this is a bridge inverter functioning in soft-switching mode with phase control.

Energy storage system5.2.3.

Energy is normally stored by means of VRLA batteries. Refer to the "Batteries" paragraph in the UPS section.

Control5.2.4.

The brain of a Power Station is its control system. The best architectures are based on digital microcontrollers which are able to perform complex calculations and algorithms. Architectures enable the machine to respond to different events and to report states and events via communication interfaces.

Modern technologies prevent faults in the control system from impairing the operation of power components which guarantee the continuity of the power supply.

Power station sizing5.3.

Choosing the power rating of a station is a process which involves taking into account various factors, both functional and regula-tory.

The main factors to be considered are:

• power rating of the load (PRL);

• supply voltage of the load;

• load coincidence factor;

• required back-up time;

• type of mains power supply (voltage, frequency, number of phases);

• maximum acceptable time to charge batteries fully.

DC POWER STATIONS5.

5.2-1

TBK

0000

19

Battery

DC/DC converter

AC/DC converter

AC input

DC output

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5. DC POWER STATIONS

In the case of a particular load which for example requires a high inrush current, this current value must be taken into account. Another parameter to bear in mind is the configuration of the output polarities of the loads, which may be:

• isolated from ground;

• positive pole to earth;

• negative pole to earth.

Temperature of the place of installation5.4.

Commercially available power stations are suitable for operating in ambient temperature of 40°C without the need for derating. Refer to the corresponding paragraph in the UPS section.

Protection devices5.5.

Selecting and co-ordinating devices to protect against overloads and short-circuits 5.5.1.

• Input: to ensure wide input voltage tolerance, protection devices installed upstream of the power station must be selected for the maximum current draw of the station. Normally the power station manufacturer provides information about compatible types and ratings.

• Downstream: normally, the batteries are protected by the manufacturer using fast-blow fuses. It is vital to ensure that there is co-ordination between the thermal-magnetic breakers of the downstream loads and the fuse in question; this is why manufactur-ers indicate the ratings of fuses used in their equipment.

Selecting and sizing differential breakers5.5.2.

• EPO: on request, an Emergency Power Off (EPO) button may be included so the batteries can be disconnected from the load by means of a remote control switch.

Low Voltage Disconnect (LVD)5.5.3.

When installed, Low Voltage Disconnect prevents deep discharge of the batteries when the equipment is running in battery mode. The optional LVD function includes a remote control switch which opens the battery circuit when the minimum voltage is detected. As soon as normal mode is restored, the remote control switch closes and the battery starts recharging.

Overvoltage protection devices5.5.4.

In conformity with IEC regulations, power stations are equipped with overvoltage protection. Unless otherwise required, the most common protection devices are Class 2. Usually, when the units are installed on the customer's premises, it is not necessary to increase the overvoltage protection class of the device. Nevertheless, if the units are installed in a transformer cabinet, the overvoltage protection class of the connection must be analysed and, if necessary, increased by installing additional protection devices.

Earth Leakage Control (ELC)5.5.5.

The earth leakage control device continuously monitors the isolation of the output line from the earth conductor. This option is suitable for isolated polarity configurations in which both output power cables are isolated from the earth conductor. ELC may be deemed mandatory depending on the installation standards applicable to the system.

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36 Overview

5. DC POWER STATIONS

Maintenance5.6.

In order to maximise uptime, it is advisable to perform periodic maintenance on the fans and batteries.

It is important that maintenance is performed by expert personnel authorised by the power station manufacturer.

Directives and Standards5.7.

Directives5.7.1.

• Low Voltage Directive 2006/95/EC

• Electromagnetic Compatibility Directive 2004/108/EC

Safety Standards5.7.2.

• EN 61204-7 "Low-voltage power supply devices, d.c. output - Part 7: Safety requirements";

• EN 60950 "Safety of information technology equipment"

Electromagnetic Compatibility Standards5.7.3.

• EN 61204-3 "Low-voltage power supply devices, d.c. output - Part 3: Electromagnetic Compatibility (EMC)"

• EN 61000-3-3 "Electromagnetic compatibility (EMC) - Part 3-3: Limits - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current <= 16 A per phase and not subject to conditional connection"

• EN 61000-6-2 "Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments"

• EN 61000-6-4 "Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environ-ments"

PERFORMANCE5.7.4.

EN 61204 "Low-voltage power supply devices, d.c. output - Performance characteristics and safety requirements"

Other standards5.7.5.

• IEC 60364-X-X "Electrical installations in buildings";

• IEC 60439-1 "Low-voltage switches";

• IEC 60529 "Degrees of protection provided by enclosures";

• EN 50272-2 "Safety requirements for secondary batteries and battery installations - Part 2: Stationary batteries"

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Protocols6.1.

Monitoring6.1.1.

• SMTP: communication protocol for email transmission, supported by all email clients;

• SNMP: protocol used to monitor networked devices; requires compatible software;

• HID: Human Interface Device, a Microsoft protocol included in Windows operating systems;

• MODBUS: the most commonly available communications protocol for connecting industrial electronic devices;

• JBUS: reduced version of MODBUS

• PROFIBUS: protocol for industrial and process automation, used by Siemens;

• DEVICENET: protocol for industrial and process automation, used by Rockwell Automation.

Control6.1.2.

• TCP/IP: a suite of internet control protocols used to transmit information over the internet;

• http: information format used by web browsers

Physical supports6.2.

Physical infrastructures which convey information using communication protocols.

• USB: serial communication standard which enables various peripherals to be connected to a computer;

• Ethernet: interface for local area networks (LAN);

• RS 232: low-speed serial interface for data exchange between digital devices, suitable for distances of up to 10m;

• RS 485: low-speed serial interface for data exchange between digital devices, suitable for distances of up to 100m;

• Dry contacts. interface with contacts which have no electrical potential and which can be NO (normally open) or NC (normally closed).

Remote services6.3.

UPS and STS systems must be able to remotely communicate their operating statuses, electrical / environmental parameters and fault alarms. Furthermore, certain commands should be possible for remote control of the equipment (e.g. the possibility of remote switch-off).

Some remote monitoring services operate 24 hours a day, 365 days a year, enabling equipment to be installed in places where human supervision is limited (to working hours) or absent. The rapid notification of abnormal events allows for prompt intervention by the technical support service, resulting in reduced risk and MTTR.

COMMUNICATION6.

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Definition7.1.

Total Cost of Ownership (TCO) includes all of the direct and indirect costs over the lifetime of the equipment. It defines:

• CAPEX: cost of the equipment, its installation, system modifications if required and operator training;

• OPEX: costs of running the equipment, e.g. power consumption, cost of installation space (for example, the share of building rent proportional to the area occupied by the equipment), as well as routine and non-routine maintenance.

Impact of UPS or STS systems on the TCO7.2.

THDi and cos7.2.1. φ input

Valid only for UPS.

High harmonic content of the input current and low cos � imply the use of harmonic filters, overrating of cables and protection devices as well as the risk of nuisance trips. In economic terms, this means higher project, system and installation costs and higher costs due to system downtime. Optimum situation: low harmonic content and high cos φ.

Footprint7.2.2.

The floor space occupied by the equipment. Can be net or gross, plan dimensions of the equipment and plan dimensions plus space required for operation and maintenance respectively.

UPS and STS systems do not generate value, but their purpose is to protect equipment which does generate value (servers, industrial processes). Therefore the space occupied is not available to the actual production process itself. In the case of data centres, it is the space where it is not possible to install the servers. Optimum situation: minimal footprint.

Performance7.2.3.

Efficiency refers to the proportion of input energy available to the load. Indirectly it is the measurement of losses, e.g. energy paid for but not used. Given that fossil fuels can be used to produce electrical energy (releasing gases that cause the greenhouse effect in the atmosphere), energy losses also entail unnecessary gas emissions and their corresponding impact on the environment.

Optimum situation: high efficiency.

Front access and ventilation7.2.4.

An equipment unit with front access notably simplifies routine and non-routine maintenance operations, leading to a considerable reduction in repair times (MTTR) compared to equipment which must be moved in order to gain access to the sides or rear.

Furthermore, equipment with front access only, incorporating a front air inlet and top air outlet, allows for wall-mounted installation and therefore a reduced gross footprint.

Ease of use7.2.5.

In its popular publication Tier Classifications define site infrastructure performance, the Uptime Institute states that 70% of downtime is caused by human error (mistakes in checking and routine maintenance).

Equipment which is easy to use reduces these risks, lowers downtime costs and requires shorter, less intensive training for opera-tors.

Communication systems7.2.6.

Remote monitoring and control enable time and human resources to be streamlined while reducing maintenance and repair times in the event of abnormal situations. For this reason, the equipment must be capable of being integrated into Building Management Systems (BMS).

TCO: Total Cost of Ownership7.

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RoHS and WEEE directives8.1.

The official stance of CEMEP (Comité Européen de Constructeurs de Machines Electriques et d'Electronique de Puissance - European Committee of Manufacturers of Electrical Machines and Power Electronics) is that the RoHS and WEEE directives do not apply to UPS.

(http://www.cemep.org/index.php?id=13).

Performance8.2.

The only reference for efficiency performance is given by the European Code of Conduct (http://re.jrc.ec.europa.eu/energyefficiency/html/AC%20UPS-ParticipantsCoC.htm). Manufacturers can adhere to it on a voluntary basis by committing to the minimum efficiency requirements of the code.

Environmental compatibility8.

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40 Overview

DIRECT ENERGY IMPACT9.

The energy efficiency of an equipment unit is defined as:

Pout

Pin

where:

• Pin is the input power

• Pout is the output power, which in the case of the UPS coincides with the Pn (nominal power).

Using simple calculations we can determine heat loss (Perd) as follows:

Perd = Pn1

Approximately 0.61kg of carbon dioxide is generated per kWh of energy lost (http://www.eia.doe.gov/cneaf/electricity/page/co2_report/co2report.html#electric), with the resulting environmental consequences and an average energy cost in Europe of 0.12€.

Perd 93%

= 150 kW • 24 • 365 = 98,9 MWh 60 tCO2

+ 11800 €1 – 0,930,93

Perd 96%

= 150 kW • 24 • 365 = 54,7 MWh 33 tCO2

+ 6600 €1 – 0,930,93

On a load-for-load basis, the UPS with 96% efficiency achieves an annual saving of 5200€ and 27t of carbon dioxide for air conditioning alone, the same output as a car manufactured in 2005 with 170,000km on the clock. (http://en.wikipedia.org/wiki/European_emission_standards).

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IMPACT ON AIR CONDITIONING10.

Electrical losses are dispersed, in the form of heat, into the environment. In applications where the temperature must be controlled and the heat capacity of the environment is insufficient, measures must be taken to cool the environment. There are different ways of doing this: from simple ventilation, e.g. the movement of air masses of the desired temperature which are already available in the vicinity of the installation, to air conditioning, e.g. the cooling and circulation of air masses.

There are also technologies based on the use of water as a heat transfer fluid, but this is less common.

Air conditioning is the most frequently used technology. The parameter which measures the electrical energy needed to release energy in the form of heat is Coefficient of Performance (COP). (Coefficient of Performance). When talking about electricity, we normally refer to power instead of energy, consequently the definition of COP. becomes:

C.O.P. = Pt

Pe

where:

• Pt: the thermal power to be released;

• Pe is the electric power needed to do it.

With close approximation, 3 can be considered as a typical COP value.

This means that for every 3kW of thermal power dissipated, 1 electrical kW is needed.

This means that the efficiency rating of plant equipment is only partly able to quantify heat dissipation, since it does not take into account the energy needed to achieve it.

By way of indication, below are the annual air conditioning costs in relation to the example given in the previous paragraph (two differ-ent UPS with respective efficiency ratings of 93% and 96%, considering an average annual energy cost in Europe of 0.12 €/kWh).

HVAC 93%

= = 33 MWh 20 tCO2

+ 4000 €98,9 MWh3

HVAC 96%

= = 11 MWh 11 tCO2

+ 2200 €54,7 MWh3

On a load-for-load basis, the UPS with 96% efficiency achieves an annual saving, for air conditioning alone, of 1800 € and 9 t of carbon dioxide, the same output as a car manufactured in 2005 with 56,000km on the clock. (http://en.wikipedia.org/wiki/European_emission_standards). Taking into account direct heat loss. the savings increase to 7200€ and 36t of CO2.

Standard 200kVA UPS emissions 72.100 CO2 kg

Green Power 200kVA UPS emissions 40.400 CO2 kg

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MASTERYS BCF r o m 8 t o 4 0 k V A

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INDEX

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482.1. Power ratings from 8 to 40kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482.2. Flexible back-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492.3. Horizontal and vertical parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502.4. Availability, redundancy and efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535.1. Masterys BC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535.1.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . 566.2.2. SAFETY STANDARDS ITYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . 56

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PURPOSE

The aim of these specifications is to provide:

The information required to choose the right uninterruptible power supply for a specific application.•

The information required to prepare the system and installation site•

The specifications are intended for:

Installation engineers•

Design engineers •

Engineering consultants•

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Range1.1.

MASTERYS™ BC is a full range of high performing UPS designed to protect critical and sensitive appliances in applications in the IT, telecom and industrial fields, such as enterprise servers, storage systems, networking equipment, telecommunications systems, diagnostic/medical devices and industrial processes.

The BC models offer powers of 8 to 40kVA to cover all possible electrical configurations: single/single phase, three/single phase and three/three phase.

Models

8 10 12 15 20 30 40

BC Business Critical 1/1 & 3/1 • •

BC Business Critical 3/1 • • •

BC Business Critical 3/3 • • • • • •

Matrix table for model and kVA power rating

Each range has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

ARCHITECTURE1.

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Power ratings from 8 to 40kVA 2.1.

The entire range (11 basic products) are compatible with 3 cabinets, all with the same footprint.

The UPS’s power and autonomy thus translates into the height of the cabinet itself:

800mm;•

1000mm; •

1400mm •

Thanks to its compact electronics, internal back-ups are available up to 30 minutes for 30kVA and 10 minutes for

40kVA.

FLEXIBILITY2.

444

795

1.40

0

DimensionsCabinet type Width (W) Depth (D) Height (H)

S 444mm 795mm 800mm

M 444mm 795mm 1000mm

T 444mm 795mm 1400mm

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation.

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the first panel with the red surround (except for the IP version which has a single metal door).

The air inlet is on the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

444

795

800

444

7951.00

0

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FLEXIBILITY

Flexible back-up time 2.2.

Different extended back-up times are possible by using the standard UPS cabinet or the larger sized cabinet, both of which occupy minimum floor space.

For powers greater than or equal to 40kVA, or long back-up power periods, an additional cabinet should be used, optionally with a supplementary battery charger.

BACK-UP times in minutes (75% of load)

Cabinet type

BC 8 16/25 45/60 95

BC 10 12/20 30/45 65

BC 12 12/16 25/35 55

BC 15 11 16/25 45/65

BC 20 10/18 30/45

BC 30 10 18/28 up to 90*

BC 40 10 up to 60*

* Supplementary battery cabinet 1000 x 800 x 1800mm (LxPxH)

Selection of the back-up time is flexible thanks to the wide range of DC bus voltages.

The batteries are organised internally into racks based on their relative sizes, so as to ensure a compact unit while still guaranteeing substantial back-up times.

The UPS system’s internal batteries consist of 2 distinct strings of battery packs connected in series; each individual pack is connec-ted using polarised connectors to facilitate battery configuration and maintenance.

Each pack is sealed in an acid-proof container which is designed to prevent damage in the case of acid leakage.

To guarantee maximum back-up time availability and battery life, the Masterys series is equipped with Dual Battery and EBS systems, depending on the model.

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FLEXIBILITY

Horizontal and vertical parallel2.3.

MASTERYS™ offers 2 “configurations” of UPS in the same range:

Stand-alone UPS Series-parallel UPS

Availability, redundancy and efficiency2.4.

To increase the availability of the power supply, redundant parallel configurations are becoming increasingly common. Consequently, the overall efficiency of the UPS system risks being reduced due to the low load on each individual machine.

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Communication interfaces3.1.

The MASTERYS™ BC can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signaling accessories can be housed in the 2 communication slots mounted as standard on all models. This provides MASTERYS™ a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models

16x2

LC

D d

ispl

ay

Gra

phic

dis

play

Sys

tem

con

cent

rato

r

Ser

ial 2

32/4

85

Se

co

nd

Se

ria

l 2

32

/m

odem

LAN

Slot 1 / Slot 2

Uni

Vis

ion

Pro

& J

NC

T.S

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ce

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(c

ombi

ned

with

Net

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on)

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mim

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BC 8-10-12 ● - - ● - - ○ - ○ ○ ○ ○ ○

BC 15-20-30-40 ● - - ● - - ○ - ○ ○ ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

Hardware equipment3.2.

Models

Sep

arat

e m

ains

Inte

rnal

man

ual

bypa

ss

Exte

rnal

man

ual

bypa

ss

Inpu

t/ou

tput

Tr

ansf

orm

er

Insu

latio

n m

onito

-rin

g de

vice

Pow

er S

hare

Bat

tery

cha

rger

Add

ition

al b

atte

ry

char

ger

Par

alle

l kit

Inte

rnal

Bat

terie

s

Exte

rnal

bat

tery

ca

bine

t

IP21

AC

S

BC 8 / 10 / 12 ○ ○ ○ ○ ○ ○ ● - ○ ○ - ○ -

BC 15 / 20 / 30 / 40 ○ ● ○ ○ ○ ○ ● - ○ ○ ○ ○ -

• Standardº Option- Not available

For a description of the options, see glossary

1: IP 31 on demand.2: 45 and 90kVA not compatible with internal batteries.

ACCESSORIES3.

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52 Masterys BC 8-40

Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker (or two, if there is a separate bypass line) of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS, hence installation engineers must install a residential current circuit breaker of an appropriate rating upstream of the UPS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA protection downstream of the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

If an external manual bypass is required, only the model supplied by the manufacturer must be installed.

See the relevant table for the data on the cable size and safety devices required.

We recommend fitting two metres of unanchored flexible cable between the UPS output terminals and the cable anchor (wall or cabinet). This makes it possible to move and service the UPS.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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53Masterys BC 8-40

MA

ST

ER

YS

B

C 8

-40

kVA

Masterys BC5.1.

Installation parameters5.1.1.

MASTERYS BCModel BC08 BC10 BC08 BC10 BC12 BC15 BC20 BC10 BC12 BC15 BC20 BC30 BC40Phase in/out 1/1 1/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3

Rated power (kVA) 8 10 8 10 12 15 20 10 12 15 20 30 40

Active power (kW) 5,6 7 5,6 7 8,4 12 16 7 8,4 12 16 24 32Rated/maximum rectifier input current (EN 62040-3) (A)

29/47(1) 34/60(1) 10/16(1) 12/20(1) 15/24(1) 19/35(1) 25/46(1) 12/20 15/24 19/35* 25/46* 38/71 51/95

Rated/maximum bypass input current (EN 62040-3) (A)

35/ 62(1)

44/ 77(1)

35/ 62(1)

44/ 77(1)

53/ 92(1)

65/ 114(1)

87/ 152(1)

15/ 26(2)

18/ 31(2)

22/ 38(2)

29/ 51(2)

43/ 76(2)

58/ 101(2)

Inverter output current @230 V (A)

35 44 35 44 53 65 87 14 17 22 29 43 58

Maximum air flow (m3/h) 400 546 400 546 1092

Sound level (dB) 52 55 52 55 62Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 622 778 622 778 933 1187 1738 778 933 1187 1738 2549 3165

kcal/h 535 670 535 670 800 1021 1495 670 800 1021 1495 2192 2722

BTU/h 2120 2650 2120 2650 3180 4051 5931 2650 3180 4051 5931 8700 10800

Dimensions (with standard back-up time)

W (mm)

444 444 444 444 444 444 444 444 444 444 444 444 444

D (mm) 795 795 795 795 795 795 795 795 795 795 795 795 795

H (mm) 800 800 800 800 800 800 1000 800 800 800 1000 1000 1400

Weight (kg) 155 160 155 160 175 195 240 160 175 195 240 315 415

(1) Input current in bypass mode is single-phase. Consequently, the rated current of the neutral and of the phase common to the bypass is three times higher than the current drawn during normal operation by the rectifier

(2) In the case of single-phase distorting loads downstream of the UPS, when the bypass is in operation the neutral current can be 1.5-2 times higher than the phase current; this is due to the harmonic current distortion produced by the load itself, which is no longer corrected by the UPS rectifier as occurs in normal operation.

Electrical characteristics5.1.2.

Electrical characteristics - Input

BC 8 / 10 / 12kVA BC 15-40kVA

Rated mains supply voltage 3x400 V+N (three phase models) 230 V (single phase models)

Voltage tolerance (ensuring battery recharge)

±20% Up to -35% at 70% of rated power

Rated Frequency 50/60 Hz selectable

Frequency tolerance ±10%

Power factor (input at full load and rated voltage)

≥ 0.99 single phase ≥ 0.95 three phase ≥ 0.99

Total harmonic distortion (THDi) < 6% Monofase < 25% Trifase

< 10% Monofase 3% Trifase

Max inrush current at start-up < In (nessuna sovracorrente)

SPECIFICATIONS5.

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54 Masterys BC 8-4054

SPECIFICATIONS

Electrical characteristics - Bypass

BC 8 / 10 / 12kVA BC 15-40kVA

Bypass frequency variation speed 1Hz/s - 3Hz/s

Bypass rated voltage Nominal output voltage ± 15

Bypass rated frequency (selectable) 50 / 60Hz selectable

Bypass frequency tolerance±2%

from ±1% to ±8% (operation with generator unit)

Electrical characteristics -Inverter

BC 8 / 10 / 12kVA BC 15-40kVA

Rated output voltage (selectable)208(1) / 220 / 230 / 240V (1/1 and 3/1 models)

3x 380 / 400 / 415V +N (3/3 models)

Output voltage toleranceStatic: ±1%

Dynamic: VF-SS-111 (EN62040-3) compliant

Rated output frequency (selectable) 50 / 60Hz selectable

Output frequency tolerance ±0.01% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion1% on linear load

< 7% on distorting load (EN 62040-3)

Overload tolerated by the inverter (with mains power present)

125% x 2min 150% x 10sec

125% x 10min 150% x 1min

Electrical characteristics -Efficiency

BC 8 / 10 / 12kVA BC 15-40kVA

Double conversion efficiency (normal mode) 92% with nominal load

Efficiency in Eco-Mode 98%

Electrical characteristics -Environment

BC 8 / 10 / 12kVA BC 15-40kVA

Storage temperatures -5 +50°C (23-122°F) (15-25°C for better battery life)

Working temperature 0 +40°C (32-104°F) (15-25°C for better battery life)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300ft)

Degree of protection IP 20 (IP 21 optional)

Portability EN 60068-2

Colour RAL 7012, plastic front panels: metallic grey

(1) @ 208V Pout= 90% Pnom

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55Masterys BC 8-40

MA

ST

ER

YS

B

C 8

-40

kVA

SPECIFICATIONS

Recommended protection devices5.1.3.

RECOMMENDED PROTECTION DEVICES - Rectifier (2)

Model BC08 BC10 BC08 BC10 BC12 BC15 BC20 BC10 BC12 BC15 BC20 BC30 BC40Phase in/out 1/1 1/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3D curve circuit breaker(1) (A) 40 50 16 20 20 32 40 20 20 32 40 63 80

GG fuse (A) 63 63 63 63 63 25 25 63 80

RECOMMENDED PROTECTION DEVICES - General bypass(2)

Model BC08 BC10 BC08 BC10 BC12 BC15 BC20 BC10 BC12 BC15 BC20 BC30 BC40Phase in/out 1/1 1/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3Maximum I2t supported by the bypass (A2s)

15000 80000 8000 8000 15000

Icc max (A) 1500 4000 1500 1200 1700

D curve circuit breaker(1) (A) 50 63 50 63 63 100 125 20 25 32 40 63 80

GG fuse(1) (A) 50 63 50 63 63 100 125 20 25 32 40 63 80

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(3)

Model BC08 BC10 BC08 BC10 BC12 BC15 BC20 BC10 BC12 BC15 BC20 BC30 BC40Phase in/out 1/1 1/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3Input residual current circuit breaker

100mA Selective

> 0.5 A Selective

100mA Selective

> 0.5 A Selective

RECOMMENDED PROTECTION DEVICES - Output

Model BC08 BC10 BC08 BC10 BC12 BC15 BC20 BC10 BC12 BC15 BC20 BC30 BC40Phase in/out 1/1 1/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3Maximum inverter I2t at 100ms (short-circuit in battery mode) (A2s)

- - - - - - - - - - - - -

C curve circuit breaker(4) (A) < 6 < 6 < 6 < 6 < 6 < 12 < 16 < 4 < 4 < 4 < 5 < 8 < 10

High-speed fuse(4) (A) < 6 < 6 < 6 < 6 < 6 < 18 < 24 < 4 < 4 < 6 < 10 < 12 < 16

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model BC08 BC10 BC08 BC10 BC12 BC15 BC20 BC10 BC12 BC15 BC20 BC30 BC40Phase in/out 1/1 1/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3Rectifier terminals (maximum cable section)

4xCBD16 (25mm2) 4xCBD25 (35mm2)

4xCBD16 (25mm2)

4xCBD35 (50mm2)

Bypass terminals (maximum cable section)

2xCBD16 (25mm2) optional

2xCBD25 (35mm2) optio-

nal

4xCBD16 (25mm2) optional

4xCBD35 (50mm2)

Battery terminals (maxi-mum cable section)

- - - -

Output terminals (maximum cable section)

2xCBD16 (25mm2)

4xCBD25 (35mm2)

4xCBD16 (25mm2)

4xCBD35 (50mm2)

(1) For parallel topologies, cables must be selected 1.5 times larger than the recommended size.

(2) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(3) Must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

(4) Selectivity of distribution after the UPS with inverter short-circuit current (short-circuit in battery mode). The rating of the protection can be increased by "n" times for series-parallel machines, with "n" equal to the number of parallel machines.

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56 Masterys BC 8-40

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EN 62040-2 Electromagnetic compatibility (Class A)

SAFETY STANDARDS ITYS6.2.2.

“General and safety requirements for UPS used in operator access areas”

EN 60950-1 General and safety requirements for equipment used in operator access areas

EN 62040-1-1 General and safety requirements for UPS used in restricted access locations (certified by TÜV SÜD)

EN 50272-2 Safety requirements for secondary batteries and battery installations

EN 60896-1 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Vented types

EN 60896-2 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Valve-regulated types

EN 60529 Degrees of protection provided by enclosures

TYPE AND PERFORMANCE6.2.3.

“Performance requirements and methods of test”

EN 62040-3 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Once installed in a system, the UPS will not alter the neutral conditions; this is because the neutral input terminal "N" is connected directly to output terminal "N1" inside the equipment. If the neutral condition of the system downstream of the UPS needs to be modified, it will be necessary to install the IP version or to use the isolation transformer option.

The regulations refer to the unit (UPS) to which the manufacturer must comply with. The UPS engineer adhere's to current legislation for the specific electrical system (e.g. EN 60364).

REFERENCE STANDARDS AND DIRECTIVES6.

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MASTERYS MCF r o m 6 0 t o 8 0 k V A

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59Masterys MC 60-80

MA

ST

ER

YS

M

C 6

0-80

kVA

INDEX

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622.1. Power ratings from 60 to 80kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622.2. Flexible back-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632.3. Horizontal and vertical parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 642.4. Availability, redundancy and efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675.1. Masterys MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675.1.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . 706.2.2. SAFETY STANDARDS ITYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . 70

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60 Masterys MC 60-80

PURPOSE

The aim of these specifications is to provide:

The information required to choose the right uninterruptible power supply for a specific application.•

The information required to prepare the system and installation site•

The specifications are intended for:

Installation engineers•

Design engineers •

Engineering consultants•

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61Masterys MC 60-80

MA

ST

ER

YS

M

C 6

0-80

kVA

Range1.1.

MASTERYS™ MC is a full range of high performing UPS designed to protect critical and sensitive appliances in applications in the IT, telecom and industrial fields, such as enterprise servers, storage systems, networking equipment, telecommunications systems, diagnostic/medical devices and industrial processes.

The MC models offer powers of 60 to 80kVA to cover three/three phase electrical configurations.

Models

60 80

MC Mission Critical 3/3 • •

Matrix table for model and kVA power rating

Each range has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

ARCHITECTURE1.

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62 Masterys MC 60-80

Power ratings from 60 to 80kVA 2.1.

The entire range (2 basic products) are compatible with 1 cabinet with reduced footprint.

Thanks to its compact electronics, internal back-ups are available up to 30 minutes for 30kVA and 10 minutes for

40kVA.

FLEXIBILITY2.

444

795

1.40

0

DimensionsCabinet type Width (W) Depth (D) Height (H)

T 444mm 795mm 1400mm

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation.

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the first panel with the red surround (except for the IP version which has a single metal door).

The air inlet is on the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

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63Masterys MC 60-80

MA

ST

ER

YS

M

C 6

0-80

kVA

FLEXIBILITY

Flexible back-up time 2.2.

Different extended back-up times are possible by using the standard UPS cabinet or the larger sized cabinet, both of which occupy minimum floor space.

For long back-up power periods, an additional cabinet should be used, optionally with a supplementary battery charger.

BACK-UP times in minutes (75% of load)

Cabinet type

MC 60 up to 130*

MC 80 up to 85*

* Supplementary battery cabinet 1000 x 800 x 1800mm (LxPxH)

Selection of the back-up time is flexible thanks to the wide range of DC bus voltages.

The batteries are organised internally into racks based on their relative sizes, so as to ensure a compact unit while still guaranteeing substantial back-up times.

The UPS system’s internal batteries consist of 2 distinct strings of battery packs connected in series; each individual pack is connec-ted using polarised connectors to facilitate battery configuration and maintenance.

Each pack is sealed in an acid-proof container which is designed to prevent damage in the case of acid leakage.

To guarantee maximum back-up time availability and battery life, the Masterys series is equipped with Dual Battery and EBS systems, depending on the model.

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64 Masterys MC 60-8064

FLEXIBILITY

Horizontal and vertical parallel2.3.

MASTERYS™ offers 2 “configurations” of UPS in the same range:

Stand-alone UPS Series-parallel UPS

Availability, redundancy and efficiency2.4.

To increase the availability of the power supply, redundant parallel configurations are becoming increasingly common. Consequently, the overall efficiency of the UPS system risks being reduced due to the low load on each individual machine. Socomec proposes the Energy Saver solution to maintain high performance in highly redundant configurations.

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65Masterys MC 60-80

MA

ST

ER

YS

M

C 6

0-80

kVA

Communication interfaces3.1.

The MASTERYS™ MC can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signaling accessories can be housed in the 2 communication slots mounted as standard on all models. This provides MASTERYS™ a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models

Gra

phic

dis

play

Sys

tem

con

cent

rato

r

Ser

ial 2

32/4

85

Se

co

nd

Se

ria

l 2

32

/m

odem

LAN

Slot 1 / Slot 2

Uni

Vis

ion

Pro

& J

NC

T.S

ervi

ce

EMD

(c

ombi

ned

with

Net

Visi

on)

Rem

ote

mim

ic p

anel

AD

C

GS

S

Net

Vis

ion

car

d &

JN

C

MC 60-80 ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

Hardware equipment3.2.

Models

Sep

arat

e m

ains

Inte

rnal

man

ual

bypa

ss

Exte

rnal

man

ual

bypa

ss

Inpu

t/ou

tput

Tr

ansf

orm

er

Insu

latio

n m

onito

-rin

g de

vice

Pow

er S

hare

Bat

tery

cha

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Add

ition

al b

atte

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alle

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rnal

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IP21

AC

SMC 60-80 ○ ● ○ ○ ○ ○ ● - ○ ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

1: IP 31 on demand.2: 45 and 90kVA not compatible with internal batteries.

ACCESSORIES3.

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66 Masterys MC 60-80

Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker (or two, if there is a separate bypass line) of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS, hence installation engineers must install a residential current circuit breaker of an appropriate rating upstream of the UPS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA protection downstream of the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

If an external manual bypass is required, only the model supplied by the manufacturer must be installed.

See the relevant table for the data on the cable size and safety devices required.

We recommend fitting two metres of unanchored flexible cable between the UPS output terminals and the cable anchor (wall or cabinet). This makes it possible to move and service the UPS.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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67Masterys MC 60-80

MA

ST

ER

YS

M

C 6

0-80

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Masterys MC5.1.

Installation parameters5.1.1.

MASTERYS MCModel MC60 MC80Phase in/out 3/3 3/3

Rated power (kVA) 60 80

Active power (kW) 48 64Rated/maximum rectifier input current (EN 62040-3) (A)

77/142 102/190

Rated/maximum bypass input current (EN 62040-3) (A)

87/152(2) 116/ 203(2)

Inverter output current @230 V (A)

87 116

Maximum air flow (m3/h) 1330

Sound level (dB) 62Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 4500 6000

kcal/h 3870 5160

BTU/h 15360 20478

Dimensions (with standard back-up time)

W (mm)

444

D (mm) 795

H (mm) 1400

Weight (kg) 200 (without batteries) 210 (without batteries)

(1) Input current in bypass mode is single-phase. Consequently, the rated current of the neutral and of the phase common to the bypass is three times higher than the current drawn during normal operation by the rectifier

(2) In the case of single-phase distorting loads downstream of the UPS, when the bypass is in operation the neutral current can be 1.5-2 times higher than the phase current; this is due to the harmonic current distortion produced by the load itself, which is no longer corrected by the UPS rectifier as occurs in normal operation.

Electrical characteristics5.1.2.

Electrical characteristics - Input

MC 60kVA MC 80kVA

Rated mains supply voltage 3x400 V+N

Voltage tolerance (ensuring battery recharge)

±20% Up to -35% at 70% of rated power

Rated Frequency 50/60 Hz selectable

Frequency tolerance ±10%

Power factor (input at full load and rated voltage)

≥ 0.99

Total harmonic distortion (THDi) 3% (up to 50a harmonic)

Max inrush current at start-up < In (no overcurrent)

SPECIFICATIONS5.

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68 Masterys MC 60-8068

SPECIFICATIONS

Electrical characteristics - Bypass

MC 60kVA MC 80kVA

Bypass frequency variation speed 1Hz/s - 3Hz/s

Bypass rated voltage Nominal output voltage ± 15

Bypass rated frequency (selectable) 50 / 60Hz selectable

Bypass frequency tolerance±2%

from ±1% to ±8% (operation with generator unit)

Electrical characteristics -Inverter

MC 60kVA MC 80kVA

Rated output voltage (selectable) 3x 380 / 400 / 415V +N

Output voltage toleranceStatic: ±1%

Dynamic: VF-SS-111 (EN62040-3) compliant

Rated output frequency (selectable) 50 / 60Hz selectable

Output frequency tolerance ±0.01% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion1% on linear load

< 6% on distorting load (EN 62040-3)

Overload tolerated by the inverter (with mains power present)

125% x 10min 150% x 1min

Electrical characteristics -Efficiency

MC 60kVA MC 80kVA

Double conversion efficiency (normal mode) 92% with nominal load

Efficiency in Eco-Mode 97%

Electrical characteristics -Environment

MC 8 / 10 / 12kVA MC 15-40kVA

Storage temperatures -5 +50°C (23-122°F) (15-25°C for better battery life)

Working temperature 0 +40°C (32-104°F) (15-25°C for better battery life)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300ft)

Degree of protection IP 20 (IP 21 optional)

Portability EN 60068-2

Colour RAL 7012, plastic front panels: metallic grey

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69Masterys MC 60-80

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SPECIFICATIONS

Recommended protection devices5.1.3.

RECOMMENDED PROTECTION DEVICES - Rectifier (2)

Model MC60 MC80Phase in/out 3/3 3/3D curve circuit breaker(1) (A) 125 160

GG fuse (A) 125 160

RECOMMENDED PROTECTION DEVICES - General bypass(2)

Model MC60 MC80Phase in/out 3/3 3/3Maximum I2t supported by the bypass (A2s)

80000 125000

Icc max (A) 4000 5000

D curve circuit breaker(1) (A) 125 160

GG fuse(1) (A) 125 160

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(3)

Model MC30 MC40Phase in/out 3/3 3/3Input residual current circuit breaker

> 0.5A Selettivo

RECOMMENDED PROTECTION DEVICES - Output

Model MC60 MC80Phase in/out 3/3 3/3Maximum inverter I2t at 100ms (short-circuit in battery mode) (A2s)

4330 7670

C curve circuit breaker(4) (A) < 20 < 25

High-speed fuse(4) (A) < 32 < 40

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model MC60 MC80Phase in/out 3/3 3/3Rectifier terminals (maximum cable section)

4xCBD35 (50 mm2)

Bypass terminals (maximum cable section)

4xCBD35 (50 mm2)

Battery terminals (maxi-mum cable section)

4xCBD70 (95 mm2)

Output terminals (maximum cable section)

4xCBD35 (50 mm2)

(1) For parallel topologies, cables must be selected 1.5 times larger than the recommended size.

(2) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(3) Must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

(4) Selectivity of distribution after the UPS with inverter short-circuit current (short-circuit in battery mode). The rating of the protection can be increased by "n" times for series-parallel machines, with "n" equal to the number of parallel machines.

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70 Masterys MC 60-80

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EN 62040-2 Electromagnetic compatibility (Class A)

SAFETY STANDARDS ITYS6.2.2.

“General and safety requirements for UPS used in operator access areas”

EN 60950-1 General and safety requirements for equipment used in operator access areas

EN 62040-1-1 General and safety requirements for UPS used in restricted access locations (certified by TÜV SÜD)

EN 50272-2 Safety requirements for secondary batteries and battery installations

EN 60896-1 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Vented types

EN 60896-2 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Valve-regulated types

EN 60529 Degrees of protection provided by enclosures

TYPE AND PERFORMANCE6.2.3.

“Performance requirements and methods of test”

EN 62040-3 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Once installed in a system, the UPS will not alter the neutral conditions; this is because the neutral input terminal "N" is connected directly to output terminal "N1" inside the equipment. If the neutral condition of the system downstream of the UPS needs to be modified, it will be necessary to install the IP version or to use the isolation transformer option.

The regulations refer to the unit (UPS) to which the manufacturer must comply with. The UPS engineer adhere's to current legislation for the specific electrical system (e.g. EN 60364).

REFERENCE STANDARDS AND DIRECTIVES6.

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MASTERYS IP+r a n g e

F r o m 1 0 t o 8 0 k V A

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73Masterys IP+ 10-80

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STE

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kVA

INDEX

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762.1. Power ratings from 10 to 80kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762.2. Flexible back-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 772.3. Redundant parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 782.4. Availability, redundancy and efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 793.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 793.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815.1. Masterys IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815.1.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 846.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 846.2. Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . 846.2.2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 846.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . 84

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74 Masterys IP+ 10-80

PURPOSE

The aim of these specifications is to provide:

The information required to choose the right uninterruptible power supply for a specific application.•

The information required to prepare the system and installation site•

The specifications are intended for:

Installation engineers•

Design engineers •

Engineering consultants•

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75Masterys IP+ 10-80

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Range1.1.

MASTERYS IP+ is a full range of high performing UPS designed to protect critical and sensitive appliances in “mission critical” appli-cations in the industrial fields, such as industrial processes.

Models

10 15 20 30 40 60 80

3/1 MASTERYS IP+ • • • • • •

3/3 MASTERYS IP+ • • • • • • •

Matrix table for model and kVA power rating

Each family has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

ARCHITECTURE1.

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76 Masterys IP+ 10-80

Power ratings from 10 to 80kVA 2.1.

The entire range (2 models with 13 basic products) are compatible with 2 cabinets.

Thanks to its compact electronics, internal back-ups are available up to 15 minutes for 10kVA and 5 minutes for 20kVA.

FLEXIBILITY2.

DimensionsCabinet type Width (W) Depth (D) Height (H)

S 600 800 1400

M 100 830 1400

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides frontal easy access for maintenance and installation.

All of the control mechanisms and communication interfaces are located in the front part inside to metal door

The air inlet is on the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

600

800

1.40

0

1000

830

1.40

0

S M

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FLEXIBILITY

Flexible back-up time 2.2.

Different extended back-up times are possible by using the standard UPS cabinet or the larger sized cabinet, both of which occupy minimum floor space.

For powers greater than or equal to 40kVA, or long back-up power periods, an additional cabinet should be used, optionally with a supplementary battery charger.

BACK-UP times in minutes (75% of load)

Cabinet type

IP 10 3/1 16 152

IP 15 3/1 10 96

IP 20 3/1 6 70

IP 30 3/1 3 40

IP 40 3/1 / 31

IP 60 3/1 / 15

IP 10 3/3 16 152

IP 15 3/3 10 96

IP 20 3/3 6 70

IP 30 3/3 3 40

IP 40 3/3 / 28

IP 60 3/3 / 15

IP 80 3/3 / 5

Selection of the back-up time is flexible thanks to the wide range of DC bus voltages.

The batteries are organised internally into racks based on their relative sizes, so as to ensure a compact unit while still guaranteeing substantial backup times.

The UPS system’s internal batteries consist of 2 distinct strings of battery packs connected in series; each individual pack is connected using polarised connectors to facilitate battery configuration and maintenance.

Each pack is sealed in an acid-proof container which is designed to prevent damage in the case of acid leakage.

To guarantee maximum back-up time availability and battery life, the Masterys series is equipped with Dual Battery and EBS systems, depending on the model.

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78 Masterys IP+ 10-8078

FLEXIBILITY

Redundant parallel2.3.

MASTERYS™ offers 2 “configurations” of UPS in the same range:

Stand-alone UPS Redundant configuration UPS 1 + 1 unitsMax output power not exceed the single ups maximum power

Availability, redundancy and efficiency2.4.

To increase the availability of the power supply, redundant parallel configurations are becoming increasingly common. Consequently, the overall efficiency of the UPS system risks being reduced due to the low load on each individual machine. Socomec proposes the Energy Saver solution to maintain high performance in highly redundant configurations.

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Communication interfaces3.1.

The MASTERYS IP+ can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signaling accessories can be housed in the 2 communication slots mounted as standard on all models. This provides MASTERYS IP+ a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models

Gra

phic

dis

play

Ser

ial 2

32/4

85

Se

co

nd

Se

ria

l 2

32

/m

odem

LAN

Slot 1 / Slot 2

Uni

Vis

ion

Pro

& J

NC

T.S

ervi

ce

EMD

(c

ombi

ned

with

Net

Visi

on)

Rem

ote

mim

ic p

anel

AD

C1

GS

S

Net

Vis

ion

car

d &

JN

C

IP ● ● ● ● ● ○ ○ ○ ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

1:standard without termal sensor; if termal sensor is necessary a second ADC card is needed

Hardware equipment3.2.

Models

Sep

arat

e m

ains

Inte

rnal

man

ual

bypa

ss1

Exte

rnal

man

ual

bypa

ss

outp

ut2

Tran

sfor

mer

Insu

latio

n m

onito

-rin

g de

vice

Bac

kfee

d co

ntro

l sy

stem

Bat

tery

cha

rger

Add

ition

al b

atte

ry

char

ger

Inte

rnal

Bat

terie

s3

Exte

rnal

bat

tery

ca

bine

t

IP31

AC

S

IP ● ● - ● ○ ● ● ○ ○ ○ ● ○• Standardº Option- Not available

For a description of the options, see glossary

1:The transformer is also powered when UPS is in manual bypass2: Transformer could be connected on the input mains or by pass by the bridge on cabling sockets (refer to installation manual) for multi-transormer contact our sales

network (only for 600x 800 models3 Internal battery are available only up to 30kVA

ACCESSORIES3.

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80 Masterys IP+ 10-80

Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker (or two, if there is a separate bypass line) of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS, hence installation engineers must install a residential current circuit breaker of an appropriate rating upstream of the UPS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA protection downstream of the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

See the relevant table for the data on the cable size and safety devices required.

We recommend to leave free space on the front of UPS for maintenance operation.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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Masterys IP+ 5.1.

Installation parameters5.1.1.

Masterys IPModel IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80Phase in/out 3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Rated power (kVA) 10 15 20 30 40 60 10 15 20 30 40 60 80

Active power (kW) 9 13.5 18 27 32 48 9 13.5 18 27 36 48 64Rated/maximum rectifier input current (EN 62040-3) (A)

14/17(1) 21/25(1) 28/34(1) 42/53(1) 52/70(1) 78/ 100(1) 14/17 21/25 28/34 42/50 56/67

78/ 100

106/ 133

Rated/maximum bypass input current (EN 62040-3) (A)

43/50(1) 65/75(1) 87/ 100(1)

129/ 150(1)

174/ 307(1)

260/ 458(1) 15/17(2) 22/25(2) 29/34(2) 43/50(2) 58/67(2) 87/

152(2)

116/203(2)

Inverter output current @230 V (A)

44 65 87 131 174 261 15 22 29 44 58 87 116

Maximum air flow (m3/h) 440 1810 440 625 1810

Sound level (dB) 50 62 50 55 62Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 819 1222 1603 2475 3800 5500 819 1222 1603 2415 3176 6100 8100

kcal/h 705 1051 1379 2128 3267 4730 705 1051 1379 2077 2731 5250 6970

BTU/h 2795 4171 5471 8445 13000 18800 2795 4171 5471 8243 10840 20820 27650

Dimensions (with standard back-up time)

L (mm) 600 1000 600 1000

D (mm) 800 830 800 830

H (mm) 1400 1400 1400 1400

Weight (kg) < 400 490 540 < 400 530 600

(1) Input current in bypass mode is single-phase. Consequently, the rated current of the neutral and of the phase common to the bypass is three times higher than the current drawn during normal operation by the rectifier.

(2) In the case of single-phase distorting loads downstream of the UPS, when the bypass is in operation the neutral current can be 1.5-2 times higher than the phase current; this is due to the harmonic current distortion produced by the load itself, which is no longer corrected by the UPS rectifier as occurs in normal operation.

Electrical characteristics5.1.2.

Electrical characteristics - Input

IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80

3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3

Rated mains supply voltage 230+N 3x 400V+N

Voltage tolerance (ensuring battery recharge)

-15% + 20% (output load at pf 0,9) -20% + 20% (output load at pf 0,8)

Up to -40% to 50% of rated power (pf 0,9)

Rated Frequency 50 / 60Hz selectable

Frequency tolerance ±10%

Power factor (input at full load and rated voltage)

≥ 0.99

Total harmonic distortion (THDi) <4 <3 <2.5 <7 <4 <3 <2.5 <7

Max inrush current at start-up < In (no overcurrent)

SPECIFICATIONS5.

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SPECIFICATIONS

Electrical characteristics - Bypass

IP 10-80kVA

Bypass frequency variation speed 1Hz/s - 3Hz/s

Bypass rated voltage Nominal output voltage ± 15

Bypass rated frequency (selectable) 50 / 60Hz selectable

Bypass frequency tolerance ±2% from ±1% to ±8% (operation with generator unit)

Electrical characteristics - Inverter

IP 10-80kVA

Rated output voltage (selectable) 208(1) / 220 / 230 / 240V (models 3/1) 3x 380 / 400 / 415V +N (models 3/3)

Output voltage tolerance Static: ±1% Dynamic: VF-SS-111 (EN62040-3) compliant

Rated output frequency (selectable) 50 / 60Hz selectable

Output frequency tolerance ±0.01% on mains power failure

Load crest factor 3:1(3/3) 2,5:1(3/1)

Voltage harmonic distortion 1% on linear load < 7% on distorting load (EN 62040-3)

Overload tolerated by the inverter (with mains power present)

125% x 10min 150% x 1min

Electrical characteristics -Efficiency

IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80

3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3

Double conversion efficiency (normal mode) at rated load Trafo on the output 94% 90% 94% 90%

Efficiency in Eco-Mode 98%

Electrical characteristics - Environment

IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80

3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3

Storage temperatures -5 +50°C (23-122°F) (15-25°C for best battery life) -5 +50°C

Working temperature 0 +40°C (32-104°F) (15-25°C for best battery life) 0 +35°C

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300ft)

Degree of protection IP31

Portability EN 60068-2

Colour RAL 7012, metal front panel: metallic grey

(1) @ 208V Pout = 90% Pnom

Notes:

Output isolation 2kV

Output neutral system Neutral isolated from input

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SPECIFICATIONS

Recommended protection devices5.1.3.

RECOMMENDED PROTECTION DEVICES - Rectifier(2)

Model IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80Phase in/out 3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3C curve circuit breaker(1)

(A)32 32 40 63 80 125 32 32 40 63 80 125 160

GG fuse (A) 32 32 40 63 125 160 32 32 40 63 80 125 160

RECOMMENDED PROTECTION DEVICES - General bypass(2)

Model IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80Phase in/out 3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Maximum I2t supported by the bypass (A2s)

80000 N.A. 80000 125000 8000 15000 80000 125000

Icc max (A) 4000 N.A. 4000 5000 1200 1700 4000 5000

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(3)

Model IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80Phase in/out 3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Input residual current circuit breaker > 0.5 A Selective

RECOMMENDED PROTECTION DEVICES - Output

Model IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80Phase in/out 3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3C curve circuit breaker(4) (A) 10 16 20 N.A. N.A. N.A. 4 4 6 10 13 N.A. N.A.

High-speed fuse(4) (A) 12 18 24 N.A. N.A. N.A. 6 6 10 12 16 N.A. N.A.

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model IP10 IP15 IP20 IP30 IP40 IP60 IP10 IP15 IP20 IP30 IP40 IP60 IP80Phase in/out 3/1 3/1 3/1 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Rectifier terminals (maxi-mum cable section)

4x CBD25 (35 mm2) 4x CBD50 (50 mm2) 4x CBD16 (25 mm2) 4x CBD25

(35 mm2)4x CBD50 (50 mm2)

Bypass terminals (maxi-mum cable section)

2x CBD25 (35 mm2) 2x CBD50 (75 mm2)

2x ACB120 (185 mm2- M8) 4x CBD16 (25 mm2) 4x CBD25

(35 mm2)4x CBD50 (50 mm2)

Battery terminals (maxi-mum cable section)

2x CBD25 (35 mm2) 2x CBD50 (75 mm2)

4x CBD70 (95 mm2) 4x CBD16 (25 mm2) 4x CBD25

(35 mm2)4x CBD70 (95 mm2)

Output terminals (maxi-mum cable section)

4x CBD25 (35 mm2) 2x ACB120 (185 mm2- M8) 4x CBD16 (25 mm2) 4x CBD25

(35 mm2)4x CBD50 (50 mm2)

(1) Cables must be selected 1.2 times larger than the recommended size for parallel topologies.

(2) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(3) Must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

(4) Selectivity of distribution after the UPS with inverter short-circuit current (short-circuit in battery mode).

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Reference standards and directives6.

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EN 62040-2 Electromagnetic compatibility (C3)

SAFETY6.2.2.

“General and safety requirements for UPS used in operator access areas”

EN 60950-1 General and safety requirements for equipment used in operator access areas

EN 62040-1-1 General and safety requirements for UPS used in restricted access locations

EN 50272-2 Safety requirements for secondary batteries and battery installations

EN 60896-1 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Vented types

EN 60896-2 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Valve-regulated types

EN 60529 Degrees of protection provided by enclosures

TYPE AND PERFORMANCE6.2.3.

“Performance requirements and methods of test”

EN 62040-3 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Neutral isolated from input

On TNS distribution connect the neutral to ground

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MASTERYS EBF r o m 3 0 t o 9 0 k V A

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INDEX

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 891.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 902.1. Power ratings from 30 to 90kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 902.2. Flexible backup time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 912.3. Parallel vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 922.4. Availability, redundancy and efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 933.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 933.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 955.1. Masterys EB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 955.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 955.1.3. Recommended protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 986.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 986.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . 986.2.2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 986.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . 98

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PURPOSE

The aim of these specifications is to provide:

The information required to choose the right uninterruptible power supply for a specific application.•

The information required to prepare the system and installation site•

The specifications are intended for:

Installation engineers•

Design engineers •

Engineering consultants•

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Range1.1.

MASTERYS™ is a full range of high performing UPS designed to protect critical and sensitive appliances in “mission critical” applica-tions in the IT, telecom and industrial fields, such as enterprise servers, storage systems, networking equipment, telecommunications systems, diagnostic/medical devices and industrial processes.

The EB models offer powers of 30 to 90kVA to cover all possible electrical configurations: single/single phase, three/single phase and three/three phase.

Models

30 45 60 90

EB E-Business 3/3 (15 kVA module)

2x15 3x15

EB E-Business 3/3 (30 kVA module)

2x30 3x30

Matrix table for model and kVA power rating

Each range has been specifically designed to meet the demands of loads for specific applications, in order to optimise the features of the unit and to facilitate its integration within the system.

ARCHITECTURE1.

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Power ratings from 30 to 90kVA 2.1.

The entire range (4 basic products) are compatible with 1 cabinet with reduced footprint.

Thanks to its compact electronics, internal back-ups are available up to 30 minutes for 30kVA and 10 minutes for

40kVA.

DimensionsCabinet type Width (W) Depth (D) Height (H)

W 600mm 795mm 1400mm

FLEXIBILITY2.

600795

1.40

0

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation.

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the first panel with the red surround (except for the IP version which has a single metal door).

The air inlet is on the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

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Flexible backup time2.2.

Different extended back-up times are possible by using the standard UPS cabinet or the larger sized cabinet, both of which occupy minimum floor space.

For powers greater than or equal to 40kVA, or long back-up power periods, an additional cabinet should be used, optionally with a supplementary battery charger.

BACK-UP times in minutes (75% of load)

Cabinet type

EB 30 11 up to 45*

EB 45 - up to 25*

EB 60 4 up to 18*

EB 90 - up to 10*

* Supplementary battery cabinet 600x800x1400mm (LxPxH)

Selection of the back-up time is flexible thanks to the wide range of DC bus voltages.

The batteries are organised internally into racks based on their relative sizes, so as to ensure a compact unit while still guaranteeing substantial back-up times.

The UPS system’s internal batteries consist of 2 distinct strings of battery packs connected in series; each individual pack is connec-ted using polarised connectors to facilitate battery configuration and maintenance.

Each pack is sealed in an acid-proof container which is designed to prevent damage in the case of acid leakage.

To guarantee maximum back-up time availability and battery life, the Masterys series is equipped with Dual Battery and EBS systems, depending on the model.

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FLEXIBILITY

Parallel vertical2.3.

MASTERYS EB offers a vertical parallel configuration of UPS in the same cabinet:

Modular UPS (vertical parallel)

Availability, redundancy and efficiency2.4.

To increase the availability of the power supply, redundant parallel configurations are becoming increasingly common. Consequently, the overall efficiency of the UPS system risks being reduced due to the low load on each individual machine. Socomec proposes the Energy Saver solution to maintain high performance in highly redundant configurations.

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Communication interfaces3.1.

The MASTERYS™ can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signaling accessories can be housed in the 2 communication slots mounted as standard on all models. This provides MASTERYS™ a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models

16x2

LC

D d

ispl

ay

Gra

phic

dis

play

Sys

tem

con

cent

rato

r

Ser

ial 2

32/4

85

Se

co

nd

S

eri

al

23

2/

mod

em

LAN

Slot 1 / Slot 2

Uni

Vis

ion

Pro

& J

NC

T.S

ervi

ce

EMD

(c

ombi

ned

with

Net

Visi

on)

Rem

ote

mim

ic p

anel

AD

C

GS

S

Ne

t V

isio

n c

ard

&

JNC

EB 15-30-45-60-90 - ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

Hardware equipment3.2.

Models

Sep

arat

e m

ains

Inte

rnal

man

ual

bypa

ss

Exte

rnal

man

ual

bypa

ss

Inpu

t/ou

tput

Tr

ansf

orm

er

Insu

latio

n m

onito

-rin

g de

vice

Pow

er S

hare

Bat

tery

cha

rger

Add

ition

al b

atte

ry

char

ger

Par

alle

l kit

Inte

rnal

Bat

terie

s

Exte

rnal

bat

tery

ca

bine

t

IP21

AC

SEB 15-30-45-60-90 ● ● ○ ○ ○ ○ ● ○ ○ ○2 ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

1: IP 31 on demand.2: 45 and 90 kVA not compatible with internal batteries.

ACCESSORIES3.

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Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker (or two, if there is a separate bypass line) of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS, hence installation engineers must install a residential current circuit breaker of an appropriate rating upstream of the UPS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA protection downstream of the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

If an external manual bypass is required, only the model supplied by the manufacturer must be installed.

See the relevant table for the data on the cable size and safety devices required.

We recommend fitting two metres of unanchored flexible cable between the UPS output terminals and the cable anchor (wall or cabinet). This makes it possible to move and service the UPS.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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SPECIFICATIONS5.

Masterys EB5.1.

Installation parameters5.1.1.

MASTERYS EBModel EB30 EB45 EB60 EB90Phase in/out 3/3 3/3 3/3 3/3

Rated power (kVA) 30 45 60 90

Active power (kW) 24 36 48 72Rated/maximum rectifier input current (EN 62040-3) (A)

38/71 58/109 77/144 115/215

Rated/maximum bypass input current (EN 62040-3) (A)

43/76(1) 65/114(1) 87/152(1) 130/228(1)

Inverter output current @230 V (A)

44 65 87 130

Minimum air flow (m3/h) 1092 1638 1092 1638

Sound level (dBA) 58 61 58 61Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 2374 3561 5098 7650

kcal/h 2042 3063 4384 6576

BTU/h 8100 12150 17400 26100

Dimensions (with standard back-up time)

W (mm)

600

D (mm) 795

H (mm) 1400

Weight (kg) 450 315 (without batteries) 500 350 (without batteries)

(1) In the case of single-phase distorting loads downstream of the UPS, when the bypass is in operation the neutral current can be 1-1.5 times higher than the phase current; this is due to the harmonic current distortion produced by the load itself, which is no longer corrected by the UPS rectifier as occurs in normal operation.

Electrical characteristics5.1.2.

Electrical characteristics - Input

EB 30-90kVA

Rated mains supply voltage 3x400 V+N

Voltage tolerance (ensuring battery recharge)

±20% Up to -35% at 70% of rated power

Rated Frequency 50 / 60Hz selectable

Frequency tolerance ±10%

Power factor (input at full load and rated voltage)

≥ 0.99

Total harmonic distortion (THDi) < 3% (fino alla 50a harmonic)

Max inrush current at start-up < In (nessuna sovracorrente)

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SPECIFICATIONS

Electrical characteristics - Bypass

EB 30-90 kVA

Bypass frequency variation speed 1Hz/s - 3Hz/s

Bypass rated voltage Nominal output voltage ± 15

Bypass rated frequency (selectable) 50 / 60Hz selectable

Bypass frequency tolerance ±2% from ±1% to ±8% (operation with generator unit)

Electrical characteristics -Inverter

EB 30-90 kVA

Rated output voltage (selectable) 3x 380 / 400 / 415V+N

Output voltage tolerance Static: ±1% Dynamic: VF-SS-111 (EN62040-3) compliant

Rated output frequency (selectable) 50 / 60Hz selectable

Output frequency tolerance ±0.01% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion 1% on linear load < 6% on distorting load (EN 62040-3)

Overload tolerated by the inverter (with mains power present)

125% x 10min 150% x 1min

Electrical characteristics -Efficiency

EB 30-90kVA

Double conversion efficiency (normal mode) (*) 92% with nominal load

Efficiency in Eco Mode 97%

Electrical characteristics -Environment

EB 30-90kVA

Storage temperatures -5 +50°C (23-122°F) (15-25 °C for better battery life)

Working temperature 0 +40°C (32-104°F) (15-25°C for better battery life)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300 ft)

Degree of protection IP 20 (IP 21 optional)

Portability EN 60068-2

Colour: RAL 7012, plastic front panels: metallic grey

(*) at 208V Pout= 90% Pnom

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SPECIFICATIONS

Recommended protections 5.1.3.

RECOMMENDED PROTECTION DEVICES - Rectifier(1)

Model EB30 EB45 EB60 EB90Phase in/out 3/3 3/3 3/3 3/3D curve circuit breaker (A)

63 100 125 200

GG fuse (A) 63 100 125 200

RECOMMENDED PROTECTION DEVICES - General bypass(1)

Model EB30 EB45 EB60 EB90Phase in/out 3/3 3/3 3/3 3/3Maximum I2t supported by the bypass (A2s)

16000 24000 30000 45000

Icc max (A) 2400 3600 3400 5100C curve circuit breaker (A)

63 100 125 200

GG fuse (A) 63 100 125 200

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(2)

Model EB30 EB45 EB60 EB90Phase in/out 3/3 3/3 3/3 3/3Input residual current circuit breaker >0.5A Selective

RECOMMENDED PROTECTION DEVICES - Output

Model EB30 EB45 EB60 EB90Phase in/out 3/3 3/3 3/3 3/3Maximum inverter I2t at 100ms (short-circuit in battery mode) (A2s)

540 810 2164 3246

C curve circuit breaker(4)

(A)< 8 < 12 < 16 < 24

High-speed fuse(4) (A) < 12 < 18 < 24 < 36

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model EB30 EB45 EB60 EB90Phase in/out 3/3 3/3 3/3 3/3Rectifier terminals (maxi-mum cable section)

4xCBD35 (50mm2)

Bypass terminals (maxi-mum cable section)

4xCBD35 (50mm2)

Battery terminals (maxi-mum cable section)

12xCBD25 (35mm2)

Output terminals (maxi-mum cable section)

4xCBD35 (50mm2)

(1) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(2) Must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

(3) Selectivity of distribution after the UPS with inverter shortcircuit current (shortcircuit in battery mode).

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OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EN 62040-2 Electromagnetic compatibility (Class A)

SAFETY6.2.2.

“General and safety requirements for UPS used in operator access areas”

EN 60950-1 General and safety requirements for equipment used in operator access areas

EN 62040-1-1 General and safety requirements for UPS used in restricted access locations (certified by TÜV SÜD)

EN 50272-2 Safety requirements for secondary batteries and battery installations

EN 60896-1 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Vented types

EN 60896-2 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Valve-regulated types

EN 60529 Degrees of protection provided by enclosures

TYPE AND PERFORMANCE6.2.3.

“Performance requirements and methods of test”

EN 62040-3 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Once installed in a system, the UPS will not alter the neutral conditions; this is because the neutral input terminal "N" is connected directly to output terminal "N1" inside the equipment. If the neutral condition of the system downstream of the UPS needs to be modified, it will be necessary to install the IP version or to use the isolation transformer option.

The regulations refer to the unit (UPS) to which the manufacturer must comply with. When the UPS is installed in a system, the installation engineer must consult all applicable legislation for the specific electrical system (e.g. EN 60364).

REFERENCE STANDARDS AND DIRECTIVES6.

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GREEN POWERr a n g e

F r o m 1 0 t o 2 0 0 k V A

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INDEX

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1031.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1042.1. Power ratings from 10 to 200kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1042.2. Flexible back-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1052.3. Series parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1062.4. Availability, redundancy and efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1073.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1073.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095.1. GREEN POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095.1.3. Recommended protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1126.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1126.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . 1126.2.2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1126.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . 112

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PURPOSE

The aim of these specifications is to provide:

The information required to choose the right uninterruptible power supply for a specific application.•

The information required to prepare the system and installation site•

The specifications are intended for:

Installation engineers•

Design engineers •

Engineering consultants•

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Range1.1.

GREEN POWER is a full range of high performing UPS designed to protect critical and sensitive appliances in “mission critical” applications in the IT, telecom and industrial fields, such as enterprise servers, storage systems, networking equipment, telecom-munications systems, diagnostic/medical devices and industrial processes.

Models

10 15 20 30 40 100 120 160 200

GP GREEN POVER 3/1 • • •

GP GREEN POVER 3/3 • • • • • • • • •

Matrix table for model and kVA power rating

Each family has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

ARCHITECTURE1.

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104 Green Power 10-200

Power ratings from 10 to 200kVA 2.1.

The entire range (3 models with 12 basic products) are compatible with 5 cabinets, of which 4 have the same footprint.

The UPS’s power and autonomy thus translates into the height of the cabinet itself:

800mm;•

1000mm; •

1400mm •

Thanks to its compact electronics, internal back-ups are available up to 30 minutes for 30kVA and 10 minutes for 40kVA.

FLEXIBILITY2.

444

795

1.40

0

700

800

193

0

DimensionsCabinet type Width (W) Depth (D) Height (H)

S 444mm 795mm 800mm

M 444mm 795mm 1000mm

T 444mm 795mm 1400mm

X 700mm 800mm 1930mm

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation.

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the first panel with the red surround.

The air inlet is on the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

444

795

800

444

795

1.00

0

S

T

M

X

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FLEXIBILITY

Flexible back-up time 2.2.

Different extended back-up times are possible by using the standard UPS cabinet or the larger sized cabinet, both of which occupy minimum floor space.

For powers greater than or equal to 40kVA, or long back-up power periods, an additional cabinet should be used, optionally with a supplementary battery charger.

BACK-UP times in minutes (75% of load)

Cabinet type

GP 10 18 27/45 75/110 up to 500

GP 15 11 16/25 45/65 up to 300

GP 20 10/18 30/45 up to 200

GP 30 10 18/28 up to 130

GP 40 10 up to 90

GP 100 up to 34

GP 120 up to 22

GP 160 up to 15

GP 200 up to 8

* Supplementary battery cabinet 1000 x 800 x 1800 mm (LxPxH)

Selection of the back-up time is flexible thanks to the wide range of DC bus voltages.

The batteries are organised internally into racks based on their relative sizes, so as to ensure a compact unit while still guaranteeing substantial backup times.

The UPS system’s internal batteries consist of 2 distinct strings of battery packs connected in series; each individual pack is connected using polarised connectors to facilitate battery configuration and maintenance (GP 10 -120 only).

Each pack is sealed in an acid-proof container which is designed to prevent damage in the case of acid leakage.

To guarantee maximum back-up time availability and battery life, the GREEN POWER series is equipped with EBS systems, depend-ing on the model.

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FLEXIBILITY

Parallel2.3.

GREEN POWER offers 2 “configurations” of UPS in the same range:

Stand-alone UPS Parallel UPS up to 6 units (horizontal parallel)

Parallel UPS up to 8 unit for GP 160-200

Availability, redundancy and efficiency2.4.

To increase the availability of the power supply, redundant parallel configurations are becoming increasingly common. Consequently, the overall efficiency of the UPS system risks being reduced due to the low load on each individual machine. Socomec proposes the Energy Saver solution to maintain high performance in highly redundant configurations.

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Communication interfaces3.1.

The GREEN POWER can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signaling accessories can be housed in the 2 communication slots mounted as standard on all models (2 or 4 more optianal slot are available repectivey on 100-120kVA range and 160-200kVA range). This provides GREEN POWER a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models

Gra

phic

dis

play

AD

ICO

M

Sys

tem

con

cent

rato

r

Ser

ial 2

32

Ser

ial 4

85

LAN Slot

Uni

Vis

ion

Pro

& J

NC

T.S

ervi

ce

Rem

ote

mim

ic p

anel

SN

MP

e-m

ail

Mod

bus

TCP

Web

Mon

itorin

g

AD

C

Sec

ond

Ser

ial 2

32/

mod

em R

TU

SM

S n

otifi

catio

n

Ser

ial 2

32 +

Mod

em

Net

Vis

ion

card

& J

NC

Pro

fibus

GS

S

EMD

(com

bine

d w

ith

Net

Visi

on)

GP 10 / 15 / 20 / 30 / 40 ● - ● ● ● ○1 ○1 - ● ○ - - ○ ○ ○ ○ ○ ○ ○

GP 100-120 - ● - ● - ● ● ● ● ○ ○ ○ - ○ ○ ○ ○ ○ -

GP 160-200 - ● - ● - ● ● ● ● ○ ○ ○ - ○ - ○ ○ ○ -

• Standardº Option- Not available

For a descrip tion of the options, see glossary

1: Need the net vision card

Hardware equipment3.2.

Models

Sep

arat

e m

ains

Inte

rnal

man

ual

bypa

ss

Exte

rnal

man

ual

bypa

ss

Inpu

t/ou

tput

Tr

ansf

orm

er

Insu

latio

n m

onito

-rin

g de

vice

Bac

kfee

d co

ntro

l sy

stem

Bat

tery

cha

rger

Add

ition

al b

atte

ry

char

ger

Par

alle

l kit

Inte

rnal

Bat

terie

s

Exte

rnal

bat

tery

ca

bine

t

IP20

AC

S

GP 10 / 15 / 20 / 30 / 40 ● ● ○ ○ ○ ● ● ○ ○ ○ ○ ○ ○

GP 100-120 / 160-200 ● ● ○ ○ ○ ● ● ○ ○ - ● ○ ○• Standardº Option- Not available

For a description of the options, see glossary

1: other IP on demand.

ACCESSORIES3.

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Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker (or two, if there is a separate bypass line) of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS, hence installation engineers must install a residential current circuit breaker of an appropriate rating upstream of the UPS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA protection downstream of the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

If an external manual bypass is required, only the model supplied by the manufacturer must be installed.

See the relevant table for the data on the cable size and safety devices required.

We recommend fitting two metres of unanchored flexible cable between the UPS output terminals and the cable anchor (wall or cabinet). This makes it possible to move and service the UPS.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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GREEN POWER5.1.

Installation parameters5.1.1.

GP

Model GP10 GP15 GP20 GP10 GP15 GP20 GP30 GP40 GP 100 GP 120 GP 160 GP 200 Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3Rated power (kVA) 10 15 20 10 15 20 30 40 100 120 160 200

Active power (kW) 9 13.5 18 9 13.5 18 27 36 90 108 144 180Rated/maximum rectifier input current (EN 62040-3) (A)

14/17(1) 21/25(1) 28/34(1) 14/17( 21/25 28/34 42/50 56/67139/ 205

166/ 248

220/ 290

278/ 340

Rated/maximum bypass input current (EN 62040-3) (A)

43/50(1) 65/75(1)87/

100(1)15/17(1) 22/25(2) 29/34(2) 43/50(2) 58/67(2)

174/ 348 x 1min(1)

348/ 696 x 1min(1)

231/ 363 x 1min(1)

289/ 455 x 1min(1)

Inverter output current @230V (A)

44 65 87 15 22 29 43 58 145 174 232 290

Maximum air flow (m3/h) 360 460 2000 2250

Sound level (dB) 50 55 65Dissipation at rated load (mini-mum mains power present and batte-ries charging)(3)

W 680 902 1193 680 902 1193 1775 2326 5700 6900 8600 10650

kcal/h 581 776 1026 581 776 1026 1526 2000 4900 5930 7395 9157

BTU/h 2317 3078 4072 2317 3078 4072 6058 7939 19450 23550 29361 36360

Dimensions (with standard back-up time up to GP40)

L (mm) 444 700

D (mm) 795 800

H (mm) 800 1000 800 1000 1400 1930

Weight (kg) 190 195 240 190 195 240 315 415 380 460(1) Input current in bypass mode is single-phase. Consequently, the rated current of the neutral and of the phase common to the bypass is three

times higher than the current drawn during normal operation by the rectifier.

(2) In the case of single-phase distorting loads downstream of the UPS, when the bypass is in operation the neutral current can be 1.5-2 times higher than the phase current; this is due to the harmonic current distortion produced by the load itself, which is no longer corrected by the UPS rectifier as occurs in normal operation.

(3)Considering full current available on the charger

Electrical characteristics5.1.2.

Electrical characteristics - Input

Model GP 10 kVA

15 kVA

20 kVA

30 kVA

40 kVA 100-120kVA 160-200kVA

Rated mains supply voltage 3x 400V +N 3x 400V +N 3x 400V

Voltage tolerance (ensuring battery recharge)

+20% -15% Up to -40% at 50% of rated

power

±20% Up to -40% at 50% of rated

power

-15 +20% Up to -50% at 60% of rated

power

Rated Frequency 50 / 60Hz selectable

Frequency tolerance ± 10%

Power factor (input at full load and rated voltage)

≥0.99

Total harmonic distortion (THDi)

Model 3 / 3

< 3%< 2.5%

Model 3 / 1/

< 5% < 4% <3%

Max inrush current at start-up <In (no overcurrent)

SPECIFICATIONS5.

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SPECIFICATIONS

Electrical characteristics - Bypass

GP 10-40kVA 100-120kVA 160-200kVA

Bypass frequency variation speed 2Hz/s settable from 1 to 3Hz/s

Bypass rated voltage Nominal output voltage ± 15

Bypass rated frequency (selectable) 50 / 60Hz selectable

Bypass frequency tolerance±2%

From ±1% to ±8% (Operation with generator unit)

Electrical characteristics -Inverter

GP 10 15 20 30 40 100 120 160 200

Rated output voltage (selectable)

208(1) / 220 / 230 / 240V (models 3/1)

3x 380 / 400 / 415V +N (models 3/3)

3x 380 / 400 / 415V +N

400V + N

Output voltage toleranceStatic: ±1%

Dynamic: VF-SS-111 (EN62040-3) compliant

Rated output frequency (selectable) 50 / 60Hz selectable

Output frequency tolerance ±0.01% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion1% on linear load

< 5% on distorting load (EN 62040-3)

1% on linear load < 4% on distorting load (Ph/N)

Overload tolerated by the inverter (with mains power present)

10min 10kW 15kW 20kW 30kW 40kW 100kW 120kW 180kW 225kW

1min 12kW 18kW 24kW 36kW 48kW 120kW 144kW 216kW 270kW

Electrical characteristics - Efficiency

10-40 100 120 160 200

Double conversion efficiency (normal mode) (*)

@50% 96 % 96% 96% 96% 96%

@75% 96 % 96% 96% 96% 96%

@ full load 95,5 % 96% 95.5% 96% 95.5%

Efficiency in Eco-Mode 98 % 98% -

Electrical characteristics - Environment

10-40 100 120 160 200

Storage temperatures -5 +50°C (23-122°F) (15-25°C for better battery life)

Working temperature 0 +40°C (32-104°F) (15-25°C for better battery life)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300ft)

Degree of protection IP 20 (IP 21 optional)

Portability EN 60068-2

Colour RAL 7012, plastic front panels: dark grey

RAL 7012 dark grey, door: Light grey

(1) at 208V Pout= 90% Pnom

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SPECIFICATIONS

Recommended protections 5.1.3.

RECOMMENDED PROTECTION DEVICES - Rectifier(2)

Model GP 10 15 20 10 15 20 30 40 100 120 160 200Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3D curve circuit breaker(1)

(A)32 32 40 32 32 40 63 80 250 250 315 400

GG fuse (A) 32 32 40 32 32 40 63 80 250 250 315 400

RECOMMENDED PROTECTION DEVICES - General bypass(2)

Model GP 10 15 20 10 15 20 30 40 100 120 160 200Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3Maximum I2t supported by the bypass (A2s)

80000 8000 15000 640000

Icc max (A) 4000 1200 1700 8000 8000 8000 8000D curve circuit breaker(1) (A)

100 100 125 32 32 40 63 80 250 250 400 630

GG fuse(1) (A) 100 100 125 32 32 40 63 80 N.A. N.A. 400 630

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(3)

Model GP 10 15 20 10 15 20 30 40 100 120 160 200Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3Input residual current circuit breaker > 0.5 A Selective 3 A OFF relay

RECOMMENDED PROTECTION DEVICES - Output(4)

Model GP 10 15 20 10 15 20 30 40 100 120 160 200Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3Maximum inverter I2t at 100ms (short-circuit in battery mode) (A2s)

1161 2547 4500 129 283 500 1133 1994 20000 20000 64000 64000

C curve circuit breaker(4) (A) ≤ 12 ≤ 16 ≤ 20 ≤ 4 ≤ 4 ≤ 6 ≤ 10 ≤ 13 ≤ 40 ≤ 40 ≤ 80 ≤ 160

B curve circuit breaker(4) (A) ≤ 20 ≤ 32 ≤ 40 ≤ 8 ≤ 8 ≤ 12 ≤ 20 ≤ 25 N.A. N.A. N.A. N.A.

High-speed fuse(4) (A) ≤ 18 ≤ 18 ≤ 24 ≤ 6 ≤ 6 ≤ 10 ≤ 12 ≤ 16 ≤ 32 ≤ 32 ≤ 80 ≤ 160

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model GP 10 15 20 10 15 20 30 40 100 120 160 200Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3Rectifier terminals (maxi-mum cable section)

4xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD25 (35mm2) 150mm2 2x 150mm2

Bypass terminals (maxi-mum cable section)

2xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD25 (35mm2) 150mm2 2x 150mm2

Battery terminals (maxi-mum cable section)

4xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD25 (35mm2) 150mm2 2x 240mm2

Output terminals (maxi-mum cable section)

2xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD25 (35mm2) 150mm2 2x 150mm2

(1) Cables must be selected 1.2 times larger than the recommended size for parallel topologies.

(2) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(3) Must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

(4) Selectivity of distribution after the UPS with inverter short-circuit current (short-circuit in battery mode). The rating of the protection can be increased by "n" times for series-parallel machines, with "n" equal to the number of parallel machines.

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Reference standards and directives6.

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EN 62040-2 Electromagnetic compatibility (Class A)

SAFETY6.2.2.

“General and safety requirements for UPS used in operator access areas”

EN 60950-1 General and safety requirements for equipment used in operator access areas

EN 62040-1-1 General and safety requirements for UPS used in restricted access locations (certified by TÜV SÜD)

EN 50272-2 Safety requirements for secondary batteries and battery installations

EN 60896-1 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Vented types

EN 60896-2 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Valve-regulated types

EN 60529 Degrees of protection provided by enclosures

TYPE AND PERFORMANCE6.2.3.

“Performance requirements and methods of test”

EN 62040-3 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Once installed in a system, the UPS will not alter the neutral conditions; this is because the neutral input terminal “N” is connected directly to output terminal “N1” inside the equipment. If the neutral condition of the system downstream of the UPS needs to be modified, it will be necessary to use the isolation transformer option.

The regulations refer to the unit (UPS) to which the manufacturer must comply with. The UPS engineer adhere’s to current legislation for the specific electrical system (e.g. EN 60364).

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DELPHYS MP F r o m 6 0 t o 2 0 0 k V A

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1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1171.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1182.1. Power ratings from 60 to 200 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1182.2. Flexible backup time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1182.3. Series parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1193.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1193.2. Hardware Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215.1. Delphys MP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215.1.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1246.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1246.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . 1246.2.2. SAFETY STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1246.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . 124

INDEX

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PURPOSE

The aim of these specifications is to provide:

The information required to choose the right uninterruptible power supply for a specific application.•

The information required to prepare the system and installation site•

The specifications are intended for:

Installation engineers•

Design engineers •

Engineering consultants•

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Range1.1.

DELPHYS MP Elite is the result of SOCOMEC UPS's extensive experience in the field of power supplies for sensitive systems. It integrates the latest and most powerful generation of Insulate Gate Bipolar Transistors (IGBTs). The use of microprocessors increases the number of functions for more secure operation.

The implementation of cutting-edge technology such as Surface Mounted Technology (SMT) has reduced the number and size of the circuit boards. This reduction in the number of components enhances the reliability of DELPHYS MP Elite by increasing its resistance to electromagnetic disturbances.

Models

60 80 100 120 160 200

DELPYS MP Elite 3/3 • • • • • •

Matrix table for model and kVA power rating

Each family has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

ARCHITECTURE1.

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FLEXIBILITY2.

Power ratings from 60 to 200 kVA 2.1.

DimensionsCabinet type Width (W) Depth (D) Height (H)

MP ELITE 1000 mm 845 mm 1930 mm

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation:

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the door.

The air inlet is at the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

Flexible backup time2.2.

Selection of the back-up time is flexible thanks to the wide range of DC bus voltages.

The batteries are organised internally into racks based on their relative sizes, so as to ensure a compact unit while still guaranteeing substantial backup times.

To guarantee maximum back-up time availability and battery life, the DELPHYS MP Elite series includes Expert Battery System (EBS) battery charging management, with Battery Health Check(BHC) battery monitoring available on request

Series parallel2.3.

DELPHYS MP Elite offers various system configurations for increased redundancy and availability:

+

Stand-alone UPS Series-parallel UPS

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Communication interfaces3.1.

DELPHYS MP Elite can manage various different serial, contact and Ethernet communication channels at the same time:

The various cards and signalling accessories can be housed in the communication slots mounted as standard on all models. This provides DELPHYS MP Elite UPS systems with a highly flexible interface for the purposes of integration at a later stage after instal-lation, also in terms of hot switching and with no need for specialist personnel.

Models

40x8

LC

D d

ispl

ay

GTS

gra

phic

dis

play

Dry

con

tact

em

bedd

ed

1-5 slots

Vis

ion

suite

T.S

ervi

ce

EMD

com

bine

d w

ith N

et

Vis

ion

AD

C

Ser

ial 2

32/4

85

Pro

fibus

Mod

bus

TCP

Mod

em

Net

Vis

ion

card

JN

C/ S

NM

P/ W

EB/ E

mai

l

SM

S n

otifi

catio

n

(ser

ial 2

32 +

mod

em)

MP ELITE ● ○ ● ○ ● ○ - ○ ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

Second Serial 232/

Hardware Equipment3.2.

Models

Sep

arat

e m

ains

Inte

rna

l m

ain

ten

an

ce

bypa

ss

Ext

ern

al

ma

inte

na

nc

e by

pass

Inpu

t/ou

tput

Tra

nsfo

rmer

Insu

lati

on

mo

nit

ori

ng

devi

ce

Bat

tery

cha

rger

Aux

iliary

bat

tery

cha

rger

Bac

k fe

ed c

ontro

l sys

tem

Inte

rnal

Bac

k fe

ed

isol

atio

n de

vice

IP52

BH

C

Red

unda

nt p

ower

sup

ply

AC

S

MP ELITE ● ● ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

ACCESSORIES3.

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Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker (or two, if there is a separate bypass line) of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies on the size of the UPS, therefore installation engineers install a residential current circuit breaker of an appropriate rating upstream of the UPS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA protection downstream of the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

If an external manual bypass is required, only the model supplied by the manufacturer must be installed.

See the relevant table for the data on the cable size and safety devices required.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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Delphys MP5.1.

Installation parameters5.1.1.

Delphys MPModel MP Elite 60 MP Elite 80 MP Elite 100 MP Elite 120 MP Elite 160 MP Elite 200 Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3

Rated power (kVA) 60 80 100 120 160 200

Active power (kW) 48 64 80 96 128 160Rated/maximum rectifier input current (EN 62040-3) (A)

- / 86 - / 114 - / 142 - / 177 - / 228 - / 282

Rated/maximum bypass input current (EN 62040-3) (A)

74 / 92 100 /122 123/157 148 / 182 197 / 243 247 / 300

Inverter output current @230V (A)

87 116 145 173 231 289

Maximum air flow (m3/h) 2000 2400

Sound level (dBA) 65 67Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 3282 4376 5470 6564 8750 10940

kcal/h 2822 3763 4704 5644 7524 9407

BTU/h 11205 14940 19675 22414 29874 37351

Dimensions (with standard back-up time)

W (mm)

1000

D (mm) 845

H (mm) 1930

Weight (kg) 700 840 1000

Electrical characteristics5.1.2.

Electrical characteristics - Input

MP Elite

Rated mains supply voltage 380 / 400 / 415 (208 / 220 / 480 on request)

Voltage tolerance (ensuring battery recharge)

-12% +15% / ±15% / -15% +10%

Rated Frequency 50 / 60Hz

Frequency tolerance ± 5%

Power factor (input at full load and rated voltage)

0.99

Total harmonic distortion (THDi) <3%

Max inrush current at start-up Soft start at 50 A/sec (settable)

SPECIFICATIONS5.

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122 Delphys MP 60-200122

SPECIFICATIONS

Electrical characteristics - Bypass

MP Elite

Bypass frequency variation speed 2Hz/s settable

Bypass rated voltage Rated output voltage ±10% (settable)

Bypass rated frequency (selectable) 50 / 60Hz

Bypass frequency tolerance ±2Hz (settable)

Electrical characteristics -Inverter

MP Elite

Rated output voltage (selectable) 380 / 400 / 415V (1)

Output voltage toleranceStatic: ±1%

Dynamic: (0-100% Pn) -4% +2%

Rated output frequency (selectable) 50 / 60Hz

Output frequency tolerance ±0.2% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion< 2% on linear load

< 4% on distorting load (Ph/N)

Overload tolerated by the inverter (with mains power present)

125% x 10min 150% x 1min

Electrical characteristics -Efficiency

MP Elite

Double conversion efficiency (normal mode) 93.5% @ full load

Efficiency in Eco Mode 98%

Electrical characteristics -Environment

MP Elite

Storage temperatures -20 +70°C (-4-158 °F) (15-25°C for best battery life)

Working temperature 0 +35°C (32-95 °F) (15-25°C for best battery life)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000 m (3,300 ft)

Degree of protection IP20 (up to IP52 optional)

Portability EN 60068-2

Colour: RAL 9006 Grey Toyo,

(1) other voltages on request

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Recommended protection devices5.1.3.

RECOMMENDED PROTECTION DEVICES - Rectifier (2)

Model MP Elite 60 MP Elite 80 MP Elite 100 MP Elite 120 MP Elite 160 MP Elite 200 Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3D curve circuit breaker(1)

(A)100 125 160 200 250 400

GG fuse (A) 100 125 160 200 250 400

RECOMMENDED PROTECTION DEVICES - General bypass(2)

Model MP Elite 60 MP Elite 80 MP Elite 100 MP Elite 120 MP Elite 160 MP Elite 200

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3Maximum I2t supported by the bypass (A2s)

160000 160000 250000 250000 640000 640000

Icc max (A) 4000 4000 5000 5000 8000 8000D curve circuit breaker(1) (A)

125 160 200 250 400 400

GG fuse(1) (A) 125 160 200 250 400 400

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(3)

Model MP Elite 60 MP Elite 80 MP Elite 100 MP Elite 120 MP Elite 160 MP Elite 200

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3Input residual current circuit breaker 0.5 A

RECOMMENDED PROTECTION DEVICES - Output(4)

Model MP Elite 60 MP Elite 80 MP Elite 100 MP Elite 120 MP Elite 160 MP Elite 200

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3Maximum inverter I2t at 100 ms (short-circuit in battery mode) (A2s)

24000 24000 38000 38000 112000 112000

C curve circuit breaker(1)

(A)40 40 50 50 100 100

High-speed fuse(4) (A) 80 80 125 125 250 250

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model MP Elite 60 MP Elite 80 MP Elite 100 MP Elite 120 MP Elite 160 MP Elite 200 Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3Rectifier terminals (maxi-mum cable section)

Copper bar 63 x 4 mm (2x120 mm)

Bypass terminals (maxi-mum cable section)

Copper bar 63 x 4 mm (2x120 mm)

Battery terminals (maxi-mum cable section)

Copper bar 40 x 5 mm (2x240 mm)

Output terminals (maxi-mum cable section)

Copper bar 63 x 4 mm (2x120 mm)

(1) For parallel topologies, cables must be selected 1.5 times larger than the recommended size.

(2) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(3) must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

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124 Delphys MP 60-200

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all current laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

Electromagnetic Compatibility Provisions (EMC)EN 62040-2. Electromagnetic compatibility (class C3 standard - C2 optional)EN 61000-2-2 Compatibility levels for low-frequency conducted disturbances and signalling in public low-voltage power supply

systemsEN 61000-4-2 Electrostatic discharge immunity test,EN 61000-4-3 Radiated radio-frequency electromagnetic field immunity test,EN 61000-4-4 Electrical fast transient/burst immunity test,EN 61000-4-5 Surge immunity test,EN 61000-4-6 Immunity to conducted disturbances, induced by radio-frequency fields.EN 55011 class A Limits and methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM)

radio-frequency equipment.

SAFETY STANDARDS6.2.2.

General and safety requirements for UPS used in operator access areasEN 60950-1-2 General and safety requirements for equipment used in operator access areasEN 62040-1-2 Part 1-2: General and safety requirements for UPS used in restricted access locationsEN 60439-1 Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and partially type-tested assemblies,EN 50272-2 Safety requirements for secondary batteries and battery installationsEN 60896-1 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Vented typesEN 60896-2 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Valve-regulated typesEN 60146 Semiconductor convertors

EN 60529 Degrees of protection provided by enclosures

TYPE AND PERFORMANCE6.2.3.

Performance requirements and methods of test

EN 62040-3 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Once installed in a system, the UPS will not alter the neutral conditions; this is because the neutral input terminal "N" is connected directly to output terminal "N1" inside the equipment. If the neutral condition of the system downstream of the UPS needs to be modified, it will be necessary to install the IP version or to use the isolation transformer option.

The regulations refer to the unit (UPS) and the manufacturer is therefore obliged to comply with them. The UPS engineer adhere's to current legislation on installation for the specific electrical system (e.g. EN 60364).

Reference standards and directives6.

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DELPHYS MX F r o m 2 5 0 t o 9 0 0 k V A

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1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1291.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1302.1. Power ratings from 250 to 900 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1302.2. Flexible back-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1302.3. Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1313.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1313.2. Hardware Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1335.1. Delphys MX Elite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1335.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1335.1.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1366.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1366.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . 1366.2.2. SAFETY STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1366.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . 136

INDEX

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PURPOSE

The aim of these specifications is to provide:

The information required to choose the right uninterruptible power supply for a specific application.•

The information required to prepare the system and installation site•

The specifications are intended for:

Installation engineers•

Design engineers •

Engineering consultants•

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Range1.1.

DELPHYS MX Elite is the result of SOCOMEC UPS’s extensive experience in power supplies for sensitive systems. It integrates the latest and most powerful generation of Insulate Gate Bipolar Transistor (IGBTs). The use of microprocessors increases the number of functions for more secure operation.

The implementation of cutting-edge technology such as Surface Mounted Technology (SMT) has reduced the number and size of the circuit boards. This reduction in the number of components enhances the reliability of DELPHYS MX Elite by increasing its resistance to electromagnetic disturbances.

Models

kVA 250 300 400 500 800 900

DELPHYS MX Elite 3/3 • • • • • •

Matrix table for model and kVA power rating

Each family has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

ARCHITECTURE1.

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FLEXIBILITY2.

Power ratings from 250 to 900 kVA 2.1.

DimensionsCabinet type Width (W) Depth (D) Height (H)

DELPHYS MX Elite 250-500 1600 mm 950 mm 1930 mm

DELPHYS MX Elite 800-900 3200 mm 995 mm 2210 mm

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation:

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the door.

The air inlet is at the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

Flexible back-up time2.2.

Selection of the back-up time is flexible thanks to the wide range of DC bus voltages.

The batteries are organised into racks based on their relative sizes, so as to ensure a compact unit while still guaranteeing substantial back-up times.

To guarantee maximum back-up time availability and battery life, the DELPHYS MX Elite series includes Expert Battery System (EBS) battery charging management, with BHC battery monitoring available on request.

Parallel2.3.

DELPHYS MX Elite: consists of modular UPS units (rectifier, battery, inverter and bypass) connected in parallel (up to 6 UPS units). This solution, which is ideally suited for 1+1 redundancy, offers flexible power upgrading and enables stand-alone UPS units to be expanded, even if this was not planned in the original design of the system.

Each UPS unit has a built-in maintenance bypass.

It is possible to add an external maintenance bypass, common to all of the UPS units, for maintenance access. :

+

Stand-alone UPS Parallel UPS

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Communication interfaces3.1.

DELPHYS MX Elite can manage various different serial, contact and Ethernet communication channels at the same time:

The various cards and signalling accessories can be housed in the communication slots mounted as standard on all models. This provides DELPHYS MX elite UPS systems with a highly flexible interface for the purposes of integration at a later stage after instal-lation, also in terms of hot switching and with no need for specialist personnel.

Models

40x8

LC

D d

ispl

ay

GTS

gra

phic

dis

play

1-7 slots

Uni

Vis

ion

Pro

& J

NC

T.S

ervi

ce

EMD

com

bine

d w

ith

Net

Vis

ion

Rem

ote

mim

ic p

anel

Ser

ial 2

32/4

85

Dry

con

tact

car

d

Se

co

nd

S

eri

al

232/

AD

C

Mod

em

Net

Vis

ion

card

&

JNC

MX Elite ● ○ ● ● ○ ○ ○ ○ ○ ○ ○ ○

• Standardº Option- Not available

For a description of the options, see glossary

Hardware Equipment3.2.

Models

Sep

arat

e m

ains

Bui

lt-in

man

ual

bypa

ss

Exte

rnal

man

ual

bypa

ss

Inpu

t/ou

tput

Tr

ansf

orm

er

Insu

latio

n m

onito

-rin

g de

vice

Bat

tery

cha

rger

Aux

iliary

bat

tery

ch

arge

r

Bac

k fe

ed c

ontro

l sy

stem

Inte

grat

ed B

ack

feed

pro

tect

ion

IP52

BH

C

Red

unda

nt p

ower

su

pply

AC

S

Par

alle

l kit

MX Elite ● ● ○ ○ ○ ● ○ ● ○ ○ ○ ○ ○ ○

• Standardº Option- Not available

For a description of the options, see glossary

ACCESSORIES3.

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132 Delphys MX 250-900

Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker (or two, if there is a separate bypass line) of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS, therefore installation engineers must install a residential current circuit breaker of an appropriate rating upstream of the UPS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA protection downstream of the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

If an external manual bypass is required, only the model supplied by the manufacturer must be installed.

See the relevant table for the data on the cable size and safety devices required.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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Delphys MX Elite5.1.

Installation parameters5.1.1.

Delphys DS

Model MX Elite 250

MX Elite 300

MX Elite 400

MX Elite 500

MX Elite 800

MX Elite 900

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3

Rated power (kVA) 250 300 400 500 800 900

Active power (kW) 225 270 360 450 720 800Rated/maximum rectifier input current (EN 62040-3) (A)

550 / 605 633 / 690 822 / 880 864 / 950 1273/1547 1428/1611

Rated/maximum bypass input current (EN 62040-3) (A)

362 433 580 722 1155 1300

Inverter output current @400V (A)

361 433 577 722 1155 1300

Maximum air flow (m3/h) 6140 14600

Sound level (dB) 70 70 70 72 76Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 17200 20630 27300 34000 48000 53000

kcal/h 14800 17730 23250 29260 41310 45610

BTU/h 58730 70357 92262 116111 163928 180992

Dimensions (with standard back-up time)

W (mm) 1600 3200

D (mm) 950 995

H (mm) 1930 2210

Weight (kg) 2300 2650 3000 5500

Electrical characteristics5.1.2.

Electrical characteristics - Input

MX Elite MX 800-900

Rated mains supply voltage 380 / 400 / 415

Voltage tolerance (ensuring battery recharge)

342 to 456V 360 to 460V

Rated Frequency 50 / 60Hz

Frequency tolerance ±10%

Power factor (input at full load and rated voltage)

0,93 0.94

Total harmonic distortion (THDi) < 4.5% < 5%

Max inrush current at start-up Soft start at 50 A/sec

SPECIFICATIONS5.

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SPECIFICATIONS

Electrical characteristics - Bypass

MX Elite 250-500 MX Elite 800-900

Bypass frequency variation speed 2Hz/s settable

Bypass rated voltage Rated output voltage ±10%

Bypass rated frequency (selectable) 50 / 60Hz

Bypass frequency tolerance ±2Hz

Electrical characteristics -Inverter

MX Elite 250-500 MX Elite 800-900

Rated output voltage (selectable) 380 / 400 / 415V

Output voltage toleranceStatic: < 1%

Dynamic: (0-100% Pn) ±2%

Rated output frequency (selectable) 50 / 60Hz

Output frequency tolerance ±0.2% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion< 2% on linear load

< 4% on distorting load (Ph/N)< 2% on linear load

< 3% on distorting load (Ph/N)

Overload tolerated by the inverter (with mains power present)

125% x 10min. 150% x 1min.

125% x 10min. 150% x 1min.

Electrical characteristics -Efficiency

MX Elite 250-500 MX Elite 800-900

Double conversion efficiency (normal mode) 93.5% at full load 93.5% at full load

Efficiency in Eco Mode 98%

Electrical characteristics -Environment

MX Elite 250-500 MX Elite 800 MX Elite 900

Storage temperatures -20 +70°C (-4-158 °F) (15-25°C for best battery life)

Working temperature 0 +35°C (32-95 °F) (15-25°C for best battery life)

0 +30°C (32-86 °F)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300 ft)

Degree of protection IP20 (up to IP52 optional)

Portability EN 60068-2

Colour: RAL 9006 Grey Toyo,

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SPECIFICATIONS

Recommended protection devices5.1.3.

RECOMMENDED PROTECTION DEVICES - Rectifier (2)

Model MX Elite 250

MX Elite 300

MX Elite 400

MX Elite 500

MX Elite 800

MX Elite 900

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3D curve circuit breaker(1)

(A)630 630 860 1000 1600 1600

RECOMMENDED PROTECTION DEVICES - General bypass(2)

Model MX Elite 250

MX Elite 300

MX Elite 400

MX Elite 500

MX Elite 800

MX Elite 900

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3Maximum I2t supported by the bypass (A2s)

2.250.000 5.120.000

Icc max (A) 10.600D curve circuit breaker(1) (A)

630 630 800 800 1250 1600

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(3)

Model MX Elite 250

MX Elite 300

MX Elite 400

MX Elite 500

MX Elite 800

MX Elite 900

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3Input residual current circuit breaker

300 mA

RECOMMENDED PROTECTION DEVICES - Output3)

Model MX Elite 250

MX Elite 300

MX Elite 400

MX Elite 500

MX Elite 800

MX Elite 900

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3Maximum inverter I2t at 100 ms (short-circuit in battery mode) (A2s)

256.000 256.000 400.000 841.000 1.600.000

C curve circuit breaker(4)

(A)160 160 200 250 400

High-speed fuse(4) (A) 400 400 500 700 800

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model MX Elite 250

MX Elite 300

MX Elite 400

MX Elite 500

MX Elite 800

MX Elite 900

Phase in/out 3/3 3/3 3/3 3/3 3/3 3/3Rectifier terminals (maxi-mum cable section)

Copper bar (3x300 mm2)

Bypass terminals (maxi-mum cable section)

Copper bar (3x300 mm2)

Battery terminals (maxi-mum cable section)

Copper bar (3x300 mm2)

Output terminals (maxi-mum cable section)

Copper bar (3x300 mm2)

(1) For parallel topologies, cables must be selected 1.5 times larger than the recommended size.

(2) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(3) must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

(4) Selectivity of distribution after the UPS with inverter short-circuit current (short-circuit in battery mode). The rating of the protection can be increased by "n" times for series-parallel machines, with "n" equal to the number of parallel machines.

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136 Delphys MX 250-900

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all current laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC Council Directive 2004/108/EEC, dated 15 December 2004, on the harmonisation of legislation within Member States regarding electromagnetic compatibility, in abrogation of directive 89/336/EEC.

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

Electromagnetic Compatibility Provisions (EMC)EN 62040-2. Electromagnetic compatibility (class C3 standard - C2 optional)EN 61000-2-2 Compatibility levels for low-frequency conducted disturbances and signalling in public low-voltage power supply

systemsEN 61000-4-2 Electrostatic discharge immunity test,EN 61000-4-3 Radiated radio-frequency electromagnetic field immunity test,EN 61000-4-4 Electrical fast transient/burst immunity test,EN 61000-4-5 Surge immunity test,EN 61000-4-6 Immunity to conducted disturbances, induced by radio-frequency fields.EN 55011 class A Limits and methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM)

radio-frequency equipment.

SAFETY STANDARDS6.2.2.

General and safety requirements for UPS used in operator access areasEN 60950-1-2 General and safety requirements for equipment used in operator access areasEN 62040-1-2 Part 1-2: General and safety requirements for UPS used in restricted access locationsEN 60439-1 Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and partially type-tested assemblies,EN 50272-2 Safety requirements for secondary batteries and battery installationsEN 60896-1 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Vented typesEN 60896-2 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Valve-regulated typesEN 60146 Semiconductor convertors

EN 60529 Degrees of protection provided by enclosures

TYPE AND PERFORMANCE6.2.3.

Performance requirements and methods of test

EN 62040-3 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Once installed in a system, the UPS will not alter the neutral conditions; this is because the neutral input terminal "N" is connected directly to output terminal "N1" inside the equipment. If the neutral condition of the system downstream of the UPS needs modifica-tion, it will be necessary to install the IP version or to use the isolation transformer option.

The regulations refer to the unit (UPS) to which the manufacturer must comply with The UPS engineer adhere's to current legislation for the specific electrical system (e.g. EN 60364).

Reference standards and directives6.

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CPSS EMergencyF r o m 3 t o 2 0 0 k V A

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138 Emergency 8-200

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EM

ER

GE

NC

Y

8-20

0 kV

A

INDEX

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1411.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1422.1. Power ratings from 3 to 200kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1433.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1433.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1455.1. Modulys EL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1455.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1455.1.3. Recommended protections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

5.2. Masterys GREEEN POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1485.2.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1485.2.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1485.2.3. Recommended protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

5.3. Delpys EL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1515.3.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1515.3.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1515.3.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1546.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1546.2. STandards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . 1546.2.2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1546.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . 154

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140 Emergency 8-200

PURPOSE

The aim of these specifications is to provide:

The information required to choose the right uninterruptible power supply for a specific application.•

The information required to prepare the system and installation site•

The specifications are intended for:

Installation engineers•

Design engineers •

Engineering consultants•

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Range1.1.

CPSS is a wide range of high performance UPS units designed to protect critical and sensitive equipment in “EMERGENCY LIGHTING” applications.

Models

3 4.5 6 10 15 20 30 40 60 80 100 120 160 200

EL Modulys 1/1 • • •

EL Masterys 3/1 • • •

EL Masterys 3/3 • • • • • • •

EL Delpys 3/3 • • • •

Matrix table for model and kVA power rating

Each range has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

ARCHITECTURE1.

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142 Emergency 8-200

Power ratings from 3 to 200kVA 2.1.

The entire range (3 models with 17 basic products) are compatible with 3 cabinets.

The UPS’s power and autonomy thus translates into the height of the cabinet itself:

FLEXIBILITY2.

444

795

1.40

0

DimensionsCabinet type Width (W) Depth (D) Height (H)

M 444mm 795mm 1000mm

T 444mm 795mm 1400mm

X 1000mm 810mm 1930mm

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation.

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the metal door.

The air inlet is at the front, with outflow from the top/rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

444

795

1.00

0

M

T X

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Communication interfaces3.1.

The MASTERYS™ can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signaling accessories can be housed in the 2 communication slots mounted as standard on all models. This provides MASTERYS™ a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models

Gra

phic

dis

play

LCD

2 x

16

char

acte

rs

Ser

ial 2

32 /

485

Se

co

nd

Se

ria

l 2

32

/m

odem

LAN

Slot 1 / Slot 2

Uni

Vis

ion

Pro

& J

NC

T.S

ervi

ce

EMD

(c

ombi

ned

with

Net

Visi

on)

Rem

ote

mim

ic p

anel

AD

C

GS

S

Net

Vis

ion

car

d &

JN

C

Modulys EL 3 - 6 - ● ● - - - - ○(1) ○ ○ ○ ○

Masterys EL 10 - 20 ● - ● ● ● ● ○ ○ ○ ○ ○ ○Masterys EL 10 - 80 ● - ● ● ● ● ○ ○ ○ ○ ○ ○

Delphis MP EL 100-200 ● - ● ● - ● ○ ○ ○ ○ ○ ○• Standardº Option- Not available

For a description of the options, see glossary

1: external box version only.

Hardware equipment3.2.

Models

Sep

arat

e m

ains

Inte

rnal

man

ual

bypa

ss

Exte

rnal

man

ual

bypa

ss

Inpu

t/ou

tput

Tr

ansf

orm

er

Insu

latio

n m

onito

-rin

g de

vice

Bac

kfee

d co

ntro

l sy

stem

Bat

tery

cha

rger

Add

ition

al b

atte

ry

char

ger

Inte

rnal

Bat

terie

s

Exte

rnal

bat

tery

ca

bine

t

IP21

Modulys EL 3 - 6 ○ - ○ ○ ○ ● ● ● ● - -

Masterys EL 10 - 20 ● ● ○ ○ ○ ● ● ○ ○ ○ ○Masterys EL 10 - 80 ● ● ○ ○ ○ ● ● ○ ○ ○ ○Delphis MP EL 100-200 ● ● ○ ● ● ● ● ○ ○ ○ ●1

• Standardº Option- Not available

For a description of the options, see glossary

1: IP 31 on demand.

ACCESSORIES3.

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Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker (or two, if there is a separate bypass line) of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS, hence installation engineers must install a residential current circuit breaker of an appropriate rating upstream of the UPS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA protection downstream of the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

If an external manual bypass is required, only the model supplied by the manufacturer must be installed.

See the relevant table for the data on the cable size and safety devices required.

We recommend fitting two metres of unanchored flexible cable between the UPS output terminals and the cable anchor (wall or cabinet). This makes it possible to move and service the UPS.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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Modulys EL5.1.

Installation parameters5.1.1.

Modulys ELModel EL 3 EL 4.5 EL 6Phase in/out 1/1 1/1 1/1Rated power (kVA) 3 4.5 6Active power (kW) 2.1 3.15 4.2Rated/maximum rectifier input current (EN 62040-3) (A)

13/17 20/25 26/33

Rated/maximum bypass input current (EN 62040-3) (A)

15/17 22/25 28/33

Inverter output current @230 V (A)

14 21 26

Minimum air flow (m3/h) 180

Sound level (dB) 52Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 300 450 600

kcal/h 258 387 516

BTU/h 1 023 1 535 2 047

Dimensions (with standard back-up time)

W (mm)

444

D (mm) 795

H (mm) 1000Weight [kg] without batteries

240 330 340

(1) In the case of single-phase distorting loads downstream of the UPS, when the bypass is in operation the neutral current can be 1.5-2 times higher than the phase current; this is due to the harmonic current distortion produced by the load itself, which is no longer corrected by the UPS rectifier as occurs in normal operation.

Electrical characteristics5.1.2.

Electrical characteristics - Input

EL 3-6 kVA

Rated mains supply voltage 230V

Voltage tolerance (ensuring battery recharge)

±20% Up to -30% to 70% of rated power

Rated Frequency 50 / 60Hz selectable

Frequency tolerance ±10%

Power factor (input at full load and rated voltage)

≥ 0.98

Total harmonic distortion (THDi) < 7 % (fino alla 50a harmonic)

Max inrush current at start-up < In

SPECIFICATIONS5.

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SPECIFICATIONS

Electrical characteristics - Bypass

EL 3-6kVA

Bypass frequency variation speed 1Hz/s - 3Hz/s

Bypass rated voltage Nominal output voltage ± 15

Bypass rated frequency (selectable) 50 / 60Hz selectable

Bypass frequency tolerance ±2% from ±1% to ±8% (operation with generator unit)

Electrical characteristics -Inverter

EL 3-6kVA

Rated output voltage (selectable) 208(1) / 230V +N

Output voltage tolerance Static: ±3% Dynamic: VF-SS-111 (EN62040-3) compliant

Rated output frequency (selectable) 50 / 60Hz selectable

Output frequency tolerance ±0.01% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion 1% on linear load < 7% on distorting load (EN 62040-3)

Overload tolerated by the inverter (with mains power present)

110% x 5min 130% x 5sec

Electrical characteristics -Efficiency

EL 3-6kVA

Double conversion efficiency (normal mode) (*) 90% with nominal load

Efficiency in Eco Mode 92%

Electrical characteristics -Environment

EL 3-6kVA

Storage temperatures -5 +50°C (23-122°F) (15-25°C for better battery life)

Working temperature 0 +40°C (32-104°F) (15-25°C for better battery life)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300 ft)

Degree of protection IP21

Portability EN 60068-2

Colour: RAL 7012, plastic front panels: metallic grey

(1) with 70% of rated power

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SPECIFICATIONS

Recommended protections5.1.3.

RECOMMENDED PROTECTION - Rectifier

Model EL 3 EL 4.5 EL 6Phase in/out 1/1 1/1 1/1C curve circuit breaker (A)

20 32 32

RECOMMENDED PROTECTION - General bypass

Model EL 3 EL 4.5 EL 6Phase in/out 1/1 1/1 1/1C curve circuit breaker (A)

20 32 32

RECOMMENDED PROTECTION - Input residual current circuit breaker

Model EL 3 EL 4.5 EL 6Phase in/out 1/1 1/1 1/1Input residual current circuit breaker 100mA Selective

RECOMMENDED PROTECTION - Terminals and cable section

Model EL 3 EL 4.5 EL 6Phase in/out 1/1 1/1 1/1Rectifier terminals (maxi-mum cable section)

4mm 2 4mm 2 4mm 2

Bypass terminals (maxi-mum cable section)

4mm 2 4mm 2 4mm 2

Output terminals (maxi-mum cable section)

4mm 2 4mm 2 4mm 2

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SPECIFICATIONS

Masterys GREEEN POWER5.2.

Installation parameters5.2.1.

MASTERYS EL

Model GP10 GP15 GP20 GP10 GP15 GP20 GP30 GP40 60 80Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Rated power (kVA) 10 15 20 10 15 20 30 40 60 80

Active power (kW) 9 13.5 18 9 13.5 18 27 36 48 64Rated/maximum rectifier input current (EN 62040-3) (A)

14/17(1) 21/25(1) 28/34(1) 14/17( 21/25 28/34 42/50 56/67 77/142 102/190

Rated/maximum bypass input current (EN 62040-3) (A)

43/50(1) 65/75(1)87/

100(1)15/17(1) 22/25(2) 29/34(2) 43/50(2) 58/67(2) 87/152(2) 116/

203(2)

Inverter output current @230V (A)

44 65 87 15 22 29 43 58 87 116

Maximum air flow (m3/h) 360 460 1330

Sound level (dB) 52 55 62Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 680 1080 1370 680 1080 1370 2030 2740 4500 6000

kcal/h 585 929 1286 585 929 1286 1763 2356 3870 5160

BTU/h 2320 3515 4675 2320 3515 4675 7000 9320 15360 20478

Dimensions (with standard back-up time)

W (mm)

444

D (mm) 795

H (mm) 800 1000 800 1000 1400

Weight (kg) 190 195 240 190 195 240 315 415200

(without batteries)

210 (without batteries)

(1) Input current in bypass mode is single-phase. Consequently, the rated current of the neutral and of the phase common to the bypass is three times higher than the current drawn during normal operation by the rectifier.

(2) In the case of single-phase distorting loads downstream of the UPS, when the bypass is in operation the neutral current can be 1.5-2 times higher than the phase current; this is due to the harmonic current distortion produced by the load itself, which is no longer corrected by the UPS rectifier as occurs in normal operation.

Electrical characteristics5.2.2.

Electrical characteristics - Input

Model EL 10-40kVA 60-80kVA

Rated mains supply voltage 3x 400V+N 3x 400V+N

Voltage tolerance (ensuring battery recharge)

+20% -15% Up to -40% to 50% of rated

power

±20% Up to -40% to 50% of rated

power

Rated Frequency 50 / 60Hz selectable

Frequency tolerance ± 10%

Power factor (input at full load and rated voltage)

≥0.99

Total harmonic distortion (THDi)

< 3% (fino alla 50a harmonic) models 3/3

< 10% (fino alla 50a harmonic) models 3/1

< 3%

Max inrush current at start-up <In (nessuna sovracorrente)

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SPECIFICATIONS

Electrical characteristics - Bypass

Model EL 10-40kVA 60-80kVA

Bypass frequency variation speed 1Hz/s - 3Hz/s

Bypass rated voltage Nominal output voltage ± 15

Bypass rated frequency (selectable) 50 / 60Hz selectable

Bypass frequency tolerance±2%

from ±1% to ±8% (operation with generator unit)

Electrical characteristics -Inverter

Model EL 10-40kVA 60-80kVA

Rated output voltage (selectable)

208(1) / 220 / 230 / 240V (models 3/1)

3x 380 / 400 / 415V +N (models 3/3)

3x 380 / 400 / 415V +N

Output voltage toleranceStatic: ±1%

Dynamic: VF-SS-111 (EN62040-3) compliant

Rated output frequency (selectable) 50 / 60Hz selectable

Output frequency tolerance ±0.01% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion1% on linear load

< 6% on distorting load (EN 62040-3)

Overload tolerated by the inverter (with mains power present)

10min 125%

1min 150%

Electrical characteristics -Efficiency

Model EL 10-40kVA 60-80kVA

Double conversion efficiency (normal mode) (*)

@ full load 94.5% 92%

Efficiency in Eco Mode 97% 98%

Electrical characteristics -Environment

Model EL 10-40kVA 60-80kVA

Storage temperatures -5 +50°C (23-122°F) (15-25°C for better battery life)

Working temperature 0 +40°C (32-104°F) (15-25°C for better battery life)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300 ft)

Degree of protection IP 20 (IP 21 optional)

Portability EN 60068-2

Colour: RAL 7012, plastic front panels: metallic grey

(1) at 208V Pout= 90% Pnom

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SPECIFICATIONS

Recommended protections 5.2.3.

RECOMMENDED PROTECTION DEVICES - Rectifier(2)

Model EL 10 15 20 10 15 20 30 40 60 80Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3D curve circuit breaker(1) (A) 32 32 40 32 32 40 63 80 125 160

GG fuse (A) 32 32 40 32 32 40 63 80 125 160

RECOMMENDED PROTECTION DEVICES - General bypass(2)

Model EL 10 15 20 10 15 20 30 40 60 80Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Maximum I2t supported by the bypass (A2s)

80000 8000 15000 80000 125000

Icc max (A) 4000 1200 1700 4000 5000

D curve circuit breaker(1) (A) 100 100 125 32 32 40 63 80 125 160

GG fuse(1) (A) 100 100 125 32 32 40 63 80 125 160

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(3)

Model EL 10 15 20 10 15 20 30 40 60 80Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Input residual current circuit breaker > 0.5A Selective

RECOMMENDED PROTECTION DEVICES - Output(4)

Model EL 10 15 20 10 15 20 30 40 60 80Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Maximum inverter I2t at 100 ms (short-circuit in battery mode) (A2s)

1161 2547 4500 129 283 500 1133 1994 4330 7670

C curve circuit breaker(4) (A) ≤ 12 ≤ 16 ≤ 20 ≤ 4 ≤ 4 ≤ 6 ≤ 10 ≤ 13 < 20 < 25

B curve circuit breaker(4) (A) ≤ 20 ≤ 32 ≤ 40 ≤ 8 ≤ 8 ≤ 12 ≤ 20 ≤ 25

High-speed fuse(4) (A) ≤ 18 ≤ 18 ≤ 24 ≤ 6 ≤ 6 ≤ 10 ≤ 12 ≤ 16 < 32 < 40

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model EL 10 15 20 10 15 20 30 40 60 80Phase in/out 3/1 3/1 3/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3Rectifier terminals (maxi-mum cable section)

4xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD35 (50mm2)

Bypass terminals (maxi-mum cable section)

2xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD35 (50mm2)

Battery terminals (maxi-mum cable section)

4xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD70 (95mm2)

Output terminals (maxi-mum cable section)

2xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD25 (35mm2) 4xCBD35 (50mm2)

(1) Cables must be selected 1.2 times larger than the recommended size for parallel topologies.

(2) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(3) Must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

(4) Selectivity of distribution after the UPS with inverter short-circuit current (short-circuit in battery mode). The rating of the protection can be increased by "n" times for series-parallel machines, with "n" equal to the number of parallel machines.

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Delpys EL 5.3.

Installation parameters5.3.1.

Delpys ELModel EL100 EL120 EL160 EL200Phase in/out 3/3 3/3 3/3 3/3Rated power (kVA) 100 120 160 200

Active power (kW) 80 96 128 160Rated/maximum recti-fier input current (EN 62040-3) (A)

- / 142 - / 177 - / 228 - / 282

Rated/maximum bypass input current (EN 62040-3) (A)

145 173 231 289

Inverter output current @400V (A)

145 173 231 289

Maximum air flow (m3/h) 2000 2400

Sound level (dB) 68Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 7719 9123 12332 15140

kcal/h 6637 7844 10603 13017

BTU/h 26339 31129 42078 51658

Dimensions (with standard back-up time)

W (mm)

1000

D (mm) 845

H (mm) 1930

Weight (kg) 840 1000

(1) Input current in bypass mode is single-phase. Consequently, the rated current of the neutral and of the phase common to the bypass is three times higher than the current drawn during normal operation by the rectifier.

(2) In the case of single-phase distorting loads downstream of the UPS, when the bypass is in operation the neutral current can be 1.5-2 times higher than the phase current; this is due to the harmonic current distortion produced by the load itself, which is no longer corrected by the UPS rectifier as occurs in normal operation.

Electrical characteristics5.3.2.

Electrical characteristics - Input

EL 100-200kVA

Rated mains supply voltage 380 / 400 / 415 (208 / 220 / 480 on request)

Voltage tolerance (ensuring battery recharge)

±15% / ±15% / ±10%

Rated Frequency 50 / 60Hz

Frequency tolerance ± 5%

Power factor (input at full load and rated voltage)

0.99

Total harmonic distortion (THDi) <3%

Max inrush current at start-up Soft start at 50 A/sec

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SPECIFICATIONS

Electrical characteristics - Bypass

EL 100-200kVA

Bypass frequency variation speed 2Hz/s settable

Bypass rated voltage Rated output voltage ±10%

Bypass rated frequency (selectable) 50 / 60Hz

Bypass frequency tolerance ±2 Hz

Electrical characteristics -Inverter

EL 100-200 kVA

Rated output voltage (selectable) 380/400/415 V (1)

Output voltage toleranceStatic: <1%

Dynamic: (0-100% Pn) -4% +2%

Rated output frequency (selectable) 50/60Hz

Output frequency tolerance ±0.2% on mains power failure

Load crest factor 3:1

Voltage harmonic distortion< 2% on linear load

< 4% on distorting load (Ph/N)

Overload tolerated by the inverter (with mains power present)

125% x 10min 150% x 1min

Electrical characteristics -Efficiency

EL 100-200kVA

Double conversion efficiency (normal mode) 93.5% at full load

Efficiency in Eco-Mode 98%

Electrical characteristics -Environment

EL 100-200kVA

Storage temperatures -20 +70°C (-4-158°F) (15-25°C for best battery life)

Working temperature 0 +35°C (-32-95°F) (15-25°C for best battery life)

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300ft)

Degree of protection IP20 (up to IP52 optional)

Portability EN 60068-2

Colour: RAL 9006 Grey Toyo,

(1) other voltages on request

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153Emergency 8-200

EM

ER

GE

NC

Y

8-20

0 kV

A

SPECIFICATIONS

Recommended protection devices5.3.3.

RECOMMENDED PROTECTION DEVICES - Rectifier(2)

Model EL 100 EL 120 EL 160 EL 200 Phase in/out 3/3 3/3 3/3 3/3D curve circuit breaker(1) (A) 160 200 250 400

GG fuse (A) 160 200 250 400

RECOMMENDED PROTECTION DEVICES - General bypass(2)

Model EL 100 EL 120 EL 160 EL 200 Phase in/out 3/3 3/3 3/3 3/3Maximum I2t supported by the bypass (A2s)

250000 250000 640000 640000

Icc max (A) 5000 5000 8000 8000

D curve circuit breaker(1) (A) 200 250 400 400

GG fuse(1) (A) 200 250 400 400

RECOMMENDED PROTECTION DEVICES - Input residual current circuit breaker(3)

Model EL 100 EL 120 EL 160 EL 200 Phase in/out 3/3 3/3 3/3 3/3Input residual current circuit breaker > 0.5 A

RECOMMENDED PROTECTION DEVICES - Output

Model EL 100 EL 120 EL 160 EL 200 Phase in/out 3/3 3/3 3/3 3/3Maximum inverter I2t at 100 ms (short-circuit in battery mode) (A2s)

38000 38000 112000 112000

C curve circuit breaker(4) (A) 50 50 100 100

High-speed fuse(4) (A) 125 125 250 250

RECOMMENDED PROTECTION DEVICES - Terminals and cable section

Model EL 100 EL 120 EL 160 EL 200 Phase in/out 3/3 3/3 3/3 3/3Rectifier terminals (maxi-mum cable section)

Copper bar 63 x 4mm (2 x 120mm)

Bypass terminals (maxi-mum cable section)

Copper bar 63 x 4mm (2 x 120mm)

Battery terminals (maxi-mum cable section)

Copper bar 40 x 5mm (2 x 240mm)

Output terminals (maxi-mum cable section)

Copper bar 63 x 4mm (2 x 120mm)

(1) Cables must be selected 1.2 times larger than the recommended size for parallel topologies.

(2) Rectifier protection alone should only be considered in the event of separate inputs; if the bypass and rectifier inputs are combined, the general input protection rating (bypass + rectifier) must reflect the recommended bypass or general protection rating.

(3) Must be selective with residual current circuit breakers downstream of the UPS connected to the UPS output. If the bypass network is separate from the rectifier circuit, or in the event of parallel UPS, use a single residual current circuit breaker upstream of the UPS.

(4) Selectivity of distribution after the UPS with inverter short-circuit current (short-circuit in battery mode). The rating of the protection can be increased by "n" times for series-parallel machines, with "n" equal to the number of parallel machines.

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154 Emergency 8-200

Reference standards and directives6.

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EN 62040-2 (2nd ed.) Electromagnetic compatibility (Class A)

SAFETY6.2.2.

“General and safety requirements for UPS used in operator access areas”

EN 60950-1 General and safety requirements for equipment used in operator access areas

EN 62040-1-1 General and safety requirements for UPS used in restricted access locations (certified by TÜV SÜD)

EN 50272-2 Safety requirements for secondary batteries and battery installations

EN 60896-1 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Vented types

EN 60896-2 Stationary lead-acid batteries. General requirements and methods of test. Part 1: Valve-regulated types

EN 60529 Degrees of protection provided by enclosures

TYPE AND PERFORMANCE6.2.3.

“Performance requirements and methods of test”

EN 62040-3 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Once installed in a system, the UPS will not alter the neutral conditions; this is because the neutral input terminal "N" is connected directly to output terminal "N1" inside the equipment. If the neutral condition of the system downstream of the UPS needs to be modified, it will be necessary to install the IP version or to use the isolation transformer option.

The regulations refer to the unit (UPS) to which the manufacturer must comply with. The UPS engineer adhere's to current legislation for the specific electrical system (e.g. EN 60364).

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STATYSf r o m 3 2 t o 1 8 0 0 A

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157STATYS 30-1800

STA

TY

S

32-1

800

A

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1591.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1602.1. Currents from 32 to 1800 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1602.2. Neutral management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1602.3. Transformer Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1613.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1613.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1635.1. STATYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1635.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1656.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1656.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . 1656.2.2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1656.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

6.3. SYSTEM AND INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . 165

INDEX

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158 STATYS 30-1800

PURPOSE

The aim of these specifications is to provide:

• The information required to choose the right uninterruptible power supply for a specific application.

• The information required to prepare the system and installation site

The specifications are intended for:

• Installation engineers

• Design engineers

• Engineering consultants

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159STATYS 30-1800

STA

TY

S

32-1

800

A

Range1.1.

Statys is a range of high performing UPS designed to protect critical and sensitive appliances applications in the IT, telecom and industrial fields, such as enterprise servers, storage systems, networking equipment, telecommunications systems, diagnostic/medical devices and industrial applications.

Electrical specifications - Output

1 phase 32 63

3 phase 63 100 200 300 400 600 800 1200 1500 1800

STATYS RACK • • • •

STATYS OEM • • • • • • • •

STATYS CABINET • • • • • • • •

Matrix table for model and A current rating

Each range has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

ARCHITECTURE1.

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160 STATYS 30-1800

FLEXIBILITY2.

Currents from 32 to 1800 A 2.1.

Dimensions mmWidth (W) Depth (D) Height (H)

19 inch RACK 32-63 483 747* 89

19 inch RACK 63-100 483 648* 400

OEM chassis 200 400 586 765

OEM chassis 300-400 600 586 765

OEM chassis 600 800 586 765

OEM chassis 800-1800 Contact supplier Contact supplier Contact supplier

CABINET 200 500 600 1930

CABINET 300-400 700 600 1930

CABINET 600 900 600 1930

CABINET 800-1800 Contact supplier Contact supplier Contact supplier

*Depth does not include handles (+40 mm)

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation:

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the door.

The air inlet is at the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

Neutral management2.2.

STATYS is well adapted to all electrical environments.

For single-phase units, STATYS is available in 2-pole switching.

For three-phase units, it is available in 3 or 4-poles switching.

STATYS has a short "make before break" neutral switching principle in order to keep the load reference and reduce the transfer time.

Transformer Management2.3.

In case of downstream transformer and asynchronous power, STATYS handles source switching which prevents untimely protection tripping, thanks to the ATSM system

Cabinet 19 inch RackOEM chassis

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161STATYS 30-1800

STA

TY

S

32-1

800

A

Communication interfaces3.1.

STATYS can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signalling accessories can be housed in the communication slots mounted as standard on all models. This provides STATYS a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models

LCD

Dis

play

AD

ICO

M

Ethe

rnet

TC

P-IP

em

bedd

ed

Slo

ts a

vaila

ble

Dry

con

tact

em

bedd

ed

ESD

em

bedd

ed

Ethernet TCP IPInterfaces on

slots

MO

DB

US

TC

P

SN

MP

HTM

L pa

ge

Mai

l on

alar

m

AD

C (d

ry

cont

act)

Ser

ial R

S48

5

STATYS Rack (basic) ● - ● 2(1) ● ● ● ● ● ● ○ ○

STATYS Rack (PACK) ● - ● 2(1) ● ● ● ● ● ● ○ ○STATYS OEM (basic) ● - ● 4 ● ● ● ● ● ● ○ ○STATYS OEM (PACK) - ● ● 4 ● ● ● ● ● ● ○ ○STATYS CABINET (basic) ● - ● 4 ● ● ● ● ● ● ○ ○STATYS CABINET (PACK) - ● ● 4 ● ● ● ● ● ● ○ ○• Standardº Option- Not available

For a description of the options, see glossary

(1) 1 for single phase racks

Hardware equipment3.2.

Models

Re

du

nd

an

t M

icro

co

ntro

ller

Re

du

nd

an

t p

ow

er

supp

ly

Dua

l red

unda

nt S

uppl

y

Com

plet

ely

inde

pend

ent

SC

R b

ranc

h

Red

unda

nt p

ower

sup

ply

on

each

SC

R c

ontro

l boa

rd

SC

R fa

ilure

det

ectio

n

Ex

tern

al

ba

ck

fee

d pr

otre

ctio

n co

ntro

l.

Re

du

nd

an

t c

oo

lin

g (fa

ilure

det

ectio

n)

Hot

Sw

ap

Do

ub

le m

ain

ten

an

ce

bypa

ss

Pro

tect

ion

clas

s P

C (2

)

Pro

tect

ion

clas

s C

B (3

)

STATYS Rack (basic) - ● - ● - ● ●(1) ● ● ● ● ○

STATYS Rack (PACK) ● - ● ● ● ● ●(1) ● ● ● ● ○STATYS OEM (basic) - ● - ● - ● ● ● - - ● -

STATYS OEM (PACK) ● - ● ● ● ● ● ● - - ● -

STATYS CABINET (basic) - ● - ● - ● ● ● - ● ● -

STATYS CABINET (PACK) ● - ● ● ● ● ● ● - ● ● ○• Standardº Option- Not available

For a description of the options, see glossary(1) The single phase included Backfeed protection isolation devices

(2) Class CB: STATYS with integrated input protection capable of breaking on specified short-circuit currents and containing integral over current protection;

(3) Class PC: STATYS without internal input protection, is capable of withstanding specified short-circuit currents but it’s not intended for breaking short-circuit currents. Suitable protection shall be provided in the upstream distribution panel.

ACCESSORIES3.

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162 STATYS 30-1800

Connection to the mains power supply and to the load(s) must be made using cables of suitable size, in accordance with current standards. If not already present, an electrical control station which can isolate the network upstream of the STATYS must be installed. This electrical control station must be equipped with a circuit breaker of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the STATYS, therefore installation engineers must install a residential current circuit breaker of an appropriate rating upstream of the STATYS using a selective model (not sensitive to transitory currents).

Potential dispersion of current from utilities downstream of the STS should be added to that discharged from the STATYS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 5mA protection downstream of the STATYS on power lines to utilities.

We also recommend checking first for any earth leakage current with a STATYS installed and running at the final load to prevent any untimely tripping of the breakers.

If an external manual bypass is required, only the model supplied by the manufacturer must be installed.

For detailed information, see the installation and operating manual.

INSTALLATION REQUIREMENTS AND PROTECTION4.

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163STATYS 30-1800

STA

TY

S

32-1

800

A

STATYS5.1.

Installation parameters5.1.1.

STATYSModel 32 63 63 100 200 300 400 600 800 1200 1500 1800Phase in/out 1/1 1/1 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3 3/3Rated power (A) 32 63 63 100 200 300 400 600 800 1200 1500 1800Maximum current on neutral

32 63 160 160 315 630 630 1000 - - - -

Crest factor <3.5

Minimum air flow (m3/h) - - - - 553 642 642 627 - - - -

Sound level (dBA) <45 60 56 56 54 - - - -

Diss ipat ion at rated load (1)

W 80 184 340 540 1330 1690 2530 3730 - - - -

kcal/h 69 160 293 464 1147 1457 2181 3216 - - - -

BTU/h 272 628 1160 1843 4538 5766 8632 12727 - - - -

Dimensions OEM / Rack

L (mm) 483 400 600 800 Contact supplier

D (mm) 747 648 586 586 586 Contact supplier

H (mm) 89 400 765 765 765 Contact supplier

Dimensions

CABINET

L (mm) / / 500 700 900 Contact supplier

D (mm) / / 600 600 600 Contact supplier

H (mm) / / 1930 1930 1930 Contact supplierWeight (kg) Rack

mounted26 58 / / / /

Rack OEM / / / / 70 105 130 Contact supplier

Cabinet / / / / 195 270 345 Contact supplier

(1) Worst case:- 4 pole Switching- Cabinet version with internal input protection- 4 wires- No linear load

SPECIFICATIONS5.

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164 STATYS 30-1800164

SPECIFICATIONS

Electrical characteristics5.1.2.

Electrical characteristics - Operating range

STATYS RACK 32-63STATYS RACK

63-100STATYS CABINET

STATYS OEM

Rated mains supply voltage (V)120-127 / 220-240 / 254 (Ph+N or Ph+Ph)

208-220 / 380-415 / 440 (3Ph+N or 3Ph)

RMS voltage tolerance ±10% configurable

Tolerance to fast transients ±25% configurable

Rated Frequency 50 / 60Hz

Frequency tolerance ±5% Hz configurable

Admitted Power Factor no restriction

Admitted overload 110% for 60minutes - 150% for 2minutes

Electrical characteristics -Efficiency

STATYS RACK 32-63

STATYS RACK 63-100

STATYS CABINET STATYS OEM

Performance 99%

Electrical characteristics -Environment

STATYS RACK STATYS CABINET STATYS OEM

Storage temperatures -25 +70°C (-13 +158°F)

Working temperature '0 +40°C (32 +104°F) up to 50 with derating

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300ft)

Degree of protectionIP31

Cabinet IP20

OEM IP20 C

Colour: Dark grey, door: light grey

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165STATYS 30-1800

STA

TY

S

32-1

800

A

Reference standards and directives6.

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all current laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EEC 89/336 EMC Directive

IEC 62310-2 Static transfer systems : Electromagnetic Compatibility Provisions (EMC)

SAFETY6.2.2.

“General and safety requirements for UPS used in operator access areas”

IEC 62310-1 Static transfer systems : general safety requirements

EN 60364-4 Electrical installations of buildings

EN 60950-1 General and safety requirements for equipment used in operator access areas

EN 60529 Degrees of protection provided by enclosures

EN 60439-1 Low-voltage switches

EEC 73/23 Low Voltage Directive

TYPE AND PERFORMANCE6.2.3.

Performance requirements and methods of test

IEC 62310-3 Static transfer systems : Methods of specifying the performance and test requirements

SYSTEM AND INSTALLATION GUIDELINES6.3.

Once installed in a system, the UPS will not alter the neutral conditions; this is because the neutral input terminal "N" is connected directly to output terminal "N1" inside the equipment. If the neutral condition of the system downstream of the UPS needs to be modified, it will be necessary to install the IP version or to use the isolation transformer option.

The regulations refer to the unit (UPS) to which the manufacturer must comply with. The UPS engineer adheres to current legislation for the specific electrical system (e.g. EN 60364).

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SHARYSF r o m 7 . 5 t o 6 0 0 A

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169SHARYS 30-600

SH

AR

YS

30

-600

A

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1711.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1722.1. Power ratings from 7.5 to 600 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1722.2. Modular system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

3. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1733.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1733.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 174

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1755.1. SHARYS SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1755.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1755.1.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1786.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1786.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . 1786.2.2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1786.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

INDEX

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170 SHARYS 30-600

PURPOSE

The aim of these specifications is to provide:

• The information required to choose the right uninterruptible power supply for a specific application.

• The information required to prepare the system and installation site

The specifications are intended for:

• Installation engineers

• Design engineers

• Engineering consultants

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171SHARYS 30-600

SH

AR

YS

30

-600

A

Range1.1.

SHARYS is a complete range of high performing UPS systems designed to protect critical and sensitive appliances in telecom and industrial applications, telecommunications systems and industrial processes.

Models

30 60 75 100 120 200 270 420 450 600

Sharys micro 30-60-100 • • •

Sharys micro 75-120-200 • • •

Sharys elite 30-60-100 • • • • • • • • • •

Matrix table for model and kVA power rating

Each range has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the unit and to facilitate its integration within the system.

SHARYS rectifiers are independent modular units rated at 7.5, 15, 30 and 50A which, in converting single phase AC into 48V DC, use high frequency conversion technology.

SHARYS rectifiers are an effective choice for their power factor (close to 1), high conversion efficiency, very limited weight and small footprint.

They are built to allow for quick swapping out of the individual Power Station modules.

ARCHITECTURE1.

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172 SHARYS 30-600

FLEXIBILITY2.

Power ratings from 7.5 to 600 A 2.1.

DimensionsCabinet type Width (W) Depth (D) Height (Hx)

SHARYS MICRO 48.5 mm (19”) 500mm 262 mm (6U)

SHARYS MINI 48.5 mm (19”) 500mm 524 mm (12U)

SHARYS ELITE 600mm 600mm 1400 mm

SHARYS ELITE H 600mm 600mm 1800 mm

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation:

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the door.

The cooling air inlet is at the front, with outflow from the top/rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

Modular system2.2.

The modularity of the SHARYS system means that system power and redundancy can be increased simply by installing a supple-mentary rectifier module:

Sharys micro and mini Sharys Elite

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173SHARYS 30-600

SH

AR

YS

30

-600

A

Communication interfaces3.1.

SHARYS can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signalling accessories can be housed in the communication slots mounted as standard on all models. This provides SHARYS a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models

16x2

LC

D d

ispl

ay

Ser

ial 2

32/4

85

Mod

ule

1 sl

ot

Mod

ule

2 sl

ot

Slot 1 / Slot 2

TLC

Vis

ion

Pro

& J

NC

EMD

co

mbi

ned

with

Net

V

isio

n

Mod

em

Easy

rela

y

Net

Vis

ion

card

&

JNC

Sharys micro 30-60-100 • • º - º º º º º

Sharys micro 75-120-200 • • - º º º º º º

Sharys elite 30-200 • • - º º º º º º

Sharys elite 270-600 • • - º º º º º º

• Standardº Option- Not available

For a description of the options, see glossary

Hardware equipment3.2.

Models

Gen

eral

inpu

t bre

aker

Mod

ule

inpu

t pro

tect

ion

Fuse

on

each

bat

tery

pol

e

Cou

plin

g di

odes

Volta

ge d

rop

cells

Isol

atio

n tra

nsfo

rmer

Neu

tral g

ener

ator

Insu

latio

n m

onito

ring

devic

e

LVD

load

LVD

bat

tery

Dou

ble

batte

ry p

rote

ctio

n

Bat

tery

fuse

on

each

pol

e

Inte

rnal

Bat

terie

s

5A n

o vo

ltage

con

tact

s

DC

Dist

ribut

ion

Sharys micro 30-60-100 º • • º º º º º º º º º º º º

Sharys mini 75-120-200 º • • º º º º º º º º º º º º

Sharys elite 30-200 º • • º º º º º º º º º º º º

Sharys elite 270-600 º • • º º º º º º º º º º º º

• Standardº Option- Not available

For a description of the options, see glossary

ACCESSORIES3.

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174 SHARYS 30-600

The network connection and connection of utilities must be done using cables of the appropriate size and compliant with current regulations. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS hence installation engineers must install a differential circuit breaker of an appropriate rating upstream the UPS using a selective model (not sensitive to transitory currents)

Potential dispersion of current from utilities downstream of the UPS should be added to that discharged from the UPS, and it should also be noted that current peaks are also reached, albeit very briefly, during transitory phases. It is recommended to isolate the residual current circuit breaker by adding 30mA type B protection downstream the UPS on power lines to utilities.

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

See the relevant table for the data on the cable size and safety devices required.

All Sharys stations are equipped with positive GND outputs as standard equipment; the GND connection can also be fitted to the negative pole on demand (to be specified in the order).

For detailed information, see the installation and operating manual.

4. INSTALLATION REQUIREMENTS AND PROTECTION

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175SHARYS 30-600

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AR

YS

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-600

A

SHARYS SYSTEM5.1.

Installation parameters5.1.1.

SHARYSModels SHARYS MICRO SHARYS MINI SHARYS ELITEPhases in 1 1 or 3 1 or 3

Output current (A) 30 60 100 75 120 200 30 60 100 120 200 270 420 450 600

Power (kW) 1.6 3.2 5.4 4 6.4 13.5 1.6 3.2 5.4 6.4 13.5 14.4 22.4 24.3 32.4

Rated inrush current (A)

1 pH 10 20 32 25 40 64 10 20 32 40 64 - - - -

3 pH - - - 10 20 32 - - - 20 32 30 50 50 80Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 220 358 563 472 656 1073 220 358 563 656 1073 1413 1865 2603 3640

kcal/h 189 307 484 406 564 922 189 307 484 564 922 1215 2169 2238 3130

BTU/h 750 1220 1920 1610 2240 3660 750 1220 1920 2240 3660 4820 7400 8880 12420

Dimensions

L (mm) 266 524 600

D (mm) 500 500 600

H (mm) 266 533 1400SHARYS ELITE H

H (mm) - - - - - - - 1800

Weight (kg) 20 20 20 25 25 25 72 72 72 82 82 135 135 145 145SHARYS ELITE H

(kg) - - - - - - - 87 87 97 97 150 150 160 160

Electrical characteristics5.1.2.

Electrical characteristics - Input

SH400W48 SH800W48 SH1600W48 SH2700W48

Rated mains supply voltage 230V

Voltage tolerance (ensuring battery recharge)

± 20% -40% at 60% of rated power

Frequency tolerance 47.5 to 63Hz

Power factor (input at full load and rated voltage)

0.98 0.99

Total harmonic distortion (THDi) EN 61000-3-2 compliant

Max inrush current at start-up < In

SPECIFICATIONS5.

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176 SHARYS 30-600176

SPECIFICATIONS

Electrical characteristics - output

SH400W48 SH800W48 SH1600W48 SH2700W48

Rated output voltage (selectable) 48Vdc

Output voltage tolerance Static: <1%

Rated current (A) 7.5 15 30 50

Isolation towards input pulse overvoltage

4kV 1.2/50 us

Dielectric strength3kV/ 50Hz / 60sec (I/O)

2.5kV / 50Hz / 60sec (I/GND) 500V / 50Hz / 60sec (O/GND)

Residual ripple with Iu >10% <50 mV rms

Admitted output overload 105% In

Electrical specification - Efficiency

SH400W48 SH800W48 SH1600W48 SH2700W48

Efficiency 90% 91%

Electrical characteristics -Environment

SH400W48 SH800W48 SH1600W48 SH2700W48

Storage temperatures -5 +50°C (23-122°F)

Working temperature '0 +45°C (32-104°F) up to 55°C at 60% Pmax

Maximum relative humidity (non-condensing) 95%

Maximum altitude without derating 1,000m (3,300ft)

Degree of protection IP 20

Portability EN 60068-2

Colour Dark Grey, door: Silver Grey

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177SHARYS 30-600

SH

AR

YS

30

-600

A

SPECIFICATIONS

Recommended protection devices5.1.3.

RECOMMENDED PROTECTION DEVICES - Input

Model SHARYS MICRO SHARYS MINI SHARYS ELITE

Phase in 1 1 3 1 3

Rated current 30 60 100 75 120 200 75 120 200 30 60 100 120 200 120 200 270 420 450 600C curve automatic switch

(A)10 20 32 25 40 64 10 20 32 10 20 32 40 64 20 32 30 50 50 80

Number of rectifiers 2 2 2 5 4 4 5 4 4 2 2 2 4 4 4 4 9 14 9 14Protection on input of individual rectifier (A) (Gg fuse)

6 10 20 6 10 20 6 10 20 6 10 20 10 20 10 20 10 10 20 20

GG Station fuse (1) (A) - - - - - - - - - - - - - - - - 50 4P

63 4P

63 4P

100 4P

RECOMMENDED PROTECTION - Input residual current circuit breaker

ModelSHARYS MICRO

SHARYS MINI SHARYS ELITE

Input residual current circuit breaker > 0.1 A Selective > 0.5 A Selective

RECOMMENDED PROTECTION DEVICES - Battery

ModelSHARYS MICRO

SHARYS MINI SHARYS ELITE

Phase in 1 1 3 3/3Rated current 30 60 100 75 120 200 75 120 200 30 60 100 120 200 120 200 270 420 450 600

22x58 battery fuse 40 63 125 80 2x 80

2x 125 80 2x

502x

125 40 63 125 2x 80

2x 125

2x 80

2x 125

315 NH2

500 NH3

500 NH3

630 NH3

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178 SHARYS 30-600

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all applicable laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

On the approximation of the laws of the Member States relating to electromagnetic compatibility

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EN 61204-3 Low-voltage power supply devices, d.c. output - Part 3: Electromagnetic Compatibility (EMC);

EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments;

EN 61000-6-4 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Immunity for industrial environments;

EN 61000-3-3 Electromagnetic compatibility (EMC) - Part 3-3: Limits - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤ 16A per phase and not subject to conditional connection.

SAFETY 6.2.2.

“General and safety requirements for UPS used in operator access areas”

EN 60950 Safety of information technology equipment

EN 61204 Low-voltage power supply devices, d.c. output - Performance characteristics

TYPE AND PERFORMANCE6.2.3.

“Performance requirements and methods of test”

EN 61204 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

REFERENCE STANDARDS AND DIRECTIVES6.

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SHARYS IPF r o m 1 5 t o 2 0 0 A

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181SHARYS IP 15-200

SH

AR

YS

IP

15-2

00 A

1. ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1831.1. Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

2. FLEXIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1842.1. Power ratings from 15 to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1842.2. Modular system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

3. SYSTEM INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1853.1. Communication interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1853.2. Hardware equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

4. INSTALLATION REQUIREMENTS AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 186

5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1875.1. SHARYS IP Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

5.1.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1875.1.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1875.1.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

5.2. SHARYS IP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1895.2.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1895.2.2. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1895.2.3. Recommended protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

6. REFERENCE STANDARDS AND DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1916.1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1916.2. STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

6.2.1. ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . 1916.2.2. SAFETY STANDARDS ITYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1916.2.3. TYPE AND PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

INDEX

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182 SHARYS IP 15-200

PURPOSE

The aim of these specifications is to provide:

• The information required to choose the right uninterruptible power supply for a specific application.

• The information required to prepare the system and installation site

The specifications are intended for:

• Installation engineers

• Design engineers

• Engineering consultants

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183SHARYS IP 15-200

SH

AR

YS

IP

15-2

00 A

ARCHITECTURE1.

Range1.1.

SHARYS IP is a full range of high performing UPS designed to protect critical and sensitive appliances in mission critical telecom and industrial applications, telecommunications systems and industrial processes.

Electrical specifications - Output

15 20 30 40 50 60 80 100 150 200

SHARYS IP Enclosure ED

Max. 2 modules

2 3 0 V 1-phase

24 •

48 • • •

108 •

120 •

SHARYS IP Enclosure EX

With input transformer Max. 2 modules

4 0 0 V 1-phase

24 •

48 • • •

108 •

120 •

SHARYS IP System IS

Max. 4 modules

2 3 0 V 1-phase

4 0 0 V 3-phase

24 •

48 •

108 •

120 •

SHARYS IP System IX

With input transformer D/Yn 400V / 400V Max. 3 modules

4 0 0 V 3-phase

24 •

48 •

108 •

120 •

Matrix table for model and kVA power rating

Each family has been specifically designed to meet the demands of loads in specific application contexts, in order to optimise the features of the product and to facilitate its integration within the system.

SHARYS IP series rectifiers are independent modular units rated at 15, 20, 30 and 50A which, in converting single phase AC into DC, use high frequency conversion technology.

SHARYS IP rectifiers stand out for their power factor (close to 1), high conversion efficiency and very limited weight and footprint.

They are built to allow for quick swapping out of the individual Power Station modules.

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184 SHARYS IP 15-200

FLEXIBILITY2.

Power ratings from 15 to 200 A 2.1.

DimensionsCabinet type Width (W) Depth (D) Height (Hx)

SHARYS IP Enclosure ED 600mm 535mm 894-1254mm

SHARYS IP Enclosure EX 600mm 535mm 894-1254mm

SHARYS IP System IS 600mm 535mm 1925mm

SHARYS IP System IX 600mm 535mm 1925mm

The equipment has been designed with a minimum direct and indirect footprint (the actual space occupied by the unit and the space required around it for maintenance, ventilation and access to the operating mechanisms and communication devices).

The careful design also provides easy access for maintenance and installation:

All of the control mechanisms and communication interfaces are located in the upper front part and can be accessed from the door.

The air inlet is at the front, with outflow to the rear only; this means other equipment or external battery enclosures can be placed alongside the UPS unit.

Modular system2.2.

The modularity of the SHARYS IP system means that system power and redundancy can be increased simply by installing a supple-mentary rectifier module:

SHARYS IP System SHARYS IP Enclosure

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185SHARYS IP 15-200

SH

AR

YS

IP

15-2

00 A

Communication interfaces3.1.

SHARYS IP can manage various serial, contact and Ethernet communication channels at the same time:

The various cards and signalling accessories can be housed in the communication slots mounted as standard on all models. This provides SHARYS IP a highly flexible interface for the purposes of integration at a later stage after installation, also in terms of hot switching and with no need for specialist personnel.

Models4

digi

t dis

play

Ser

ial 2

32 /

485

Dry

con

tact

Slot 1 / Slot 2

Dry

con

tact

car

d

Ne

t V

isio

n T

LC

ca

rd

SHARYS IP Enclosure ED • - • - -

SHARYS IP Enclosure EX • - • - -

SHARYS IP System IS • • • º º

SHARYS IP System IX • • • º º

• Standardº Option- Not available

For a description of the options, see glossary

Hardware equipment3.2.

Models

Mod

ule

inpu

t pro

tect

ion

Fuse

on

each

bat

tery

pol

e

IP 3

0

Cou

plin

g di

odes

Out

put i

sola

tion

Insu

latio

n m

onito

ring

devic

e

EPO

sour

ge a

rrest

or o

verv

olta

ge c

at II

I

Pow

er S

hare

LVD

bat

tery

Inte

rnal

Bat

terie

s

DC

Dist

ribut

ion

SHARYS IP Enclosure ED • • • º • - º º º º º º

SHARYS IP Enclosure EX • • • º • º º º º º º º

SHARYS IP System IS • • • º • - º º º º º º

SHARYS IP System IX • • • º • º º º º º º º

• Standardº Option- Not available

For a description of the options, see glossary

SYSTEM INTERFACE3.

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186 SHARYS IP 15-200

The network connection and connection of utilities must be done using cables of the appropriate size and compliant with regu-lations. If not already present, an electrical control station which can isolate the network upstream of the UPS must be installed. This electrical control station must be equipped with a circuit breaker of an appropriate rating for the power draw at full load, and a residual current circuit breaker.

Current flowing to earth varies depending on the size of the UPS hence installation engineers must install a differential circuit breaker of an appropriate rating upstream the UPS using a selective model (not sensitive to transitory currents)

Current peaks can occur during transients (loss and restoration of mains supply), although these will be of very short duration

We also recommend checking first for any earth leakage current with an uninterruptible power supply installed and running at the final load to prevent any untimely tripping of the breakers.

See the relevant table for the data on the cable size and safety devices required.

For detailed information, see the installation and operating manual.

4. INSTALLATION REQUIREMENTS AND PROTECTION

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187SHARYS IP 15-200

SH

AR

YS

IP

15-2

00 A

SHARYS IP Enclosure5.1.

Installation parameters5.1.1.

SHARYS IPModels Enclosure ED Enclosure EXPhases in 1Number of rectifiers 2 2

Output voltage (V) 24 48 108 120 24 48 108 120

Output current (A) 100 30 60 100 40 40 100 30 60 100 40 40

Rated inrush current (A) 18 12 20 34 30 34 12 7 14 24 20 24

Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 352 196 370 562 420 484 370 206 389 591 442 509

kcal/h 303 169 318 483 361 416 318 177 334 508 380 438

BTU/h 1201 669 1262 1918 1433 1651 1262 703 1327 2017 1508 1737

Dimensions

L (mm) 600

D (mm) 535

H (mm) 894 1254 1254Weight (without batteries)

(kg) 70 85 105 110

Electrical characteristics5.1.2.

Electrical characteristics - Input

Enclosure ED Enclosure EX

Rated mains supply voltage (V) 230 400 phase phase

Voltage tolerance (ensuring battery recharge)

± 20% -50% at 40% of rated current

Frequency tolerance 47.5 to 63Hz

Power factor (input at full load and rated voltage)

0.99

Total harmonic distortion (THDi) EN 61000-3-3 compliant

Max inrush current at start-up < In

Electrical characteristics - output

Enclosure ED Enclosure EX

Output voltage 24 / 48 / 108 / 120V DC

Output voltage with battery fully charged 26.6 / 53.3 / 119.8 / 133.2

Output voltage tolerance Static: <1%

Isolation towards input pulse overvoltage

4 kV 1.2/50 us

Dielectric strength3kV / 50Hz / 60sec (I/O)

2.5kV / 50Hz / 60sec (I/GND) 500V / 50Hz / 60sec (O/GND)

Residual ripple with Iu >10% <50 mV rms

Admitted output overload 105% In

SPECIFICATIONS5.

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188 SHARYS IP 15-200188

SPECIFICATIONS

Electrical characteristics - Efficiency

Enclosure ED Enclosure EX

Efficiency 90.5% to 93% depending on version

Electrical characteristics -Environment

Enclosure ED Enclosure EX

Storage temperature -5 +50°C (23-122°F)

Operating temperature '0 +45°C (32-104°F) up to 55°C at 60% Pmax

Maximum relative humidity (non condensing) 95%

Maximum altitude without de-rating 1,000m (3,300ft)

Degree of protection IP 30

Colour Dark Grey

Recommended protection devices5.1.3.

RECOMMENDED PROTECTION DEVICES - Input Models Enclosure ED Enclosure EXPhases in 1Tensione di uscita (V) 24 48 108 120 24 48 108 120

Output current (A) 100 30 60 100 40 40 100 30 60 100 40 40

automatic switch (A) 230 D20 C16 D20 D40 D32 D40 D20 D16 D20 D40 D32 D40

2p 400v - - - - - - D20 D16 D20 D40 D32 D40

Number of rectifiers 2 2

RECOMMENDED PROTECTION - Input residual current circuit breaker

Models Enclosure ED Enclosure EX

Earth leakage device > 0.1 A Selective

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189SHARYS IP 15-200

SH

AR

YS

IP

15-2

00 A

SPECIFICATIONS

SHARYS IP System5.2.

Installation parameters5.2.1.

SHARYS IPModels System IS System IXPhases in 1+N 3+N 1+N 3+N 1+N 3+N 1+N 3+N 3Output voltage (V) 24 48 108 120 24 48 108 120

Output current (A)* 50 100 150 150 50 100 150 150 20 40 60 60 20 40 60 60 150 150 60 60

Number of rectifiers 1 2 3 3+1 1 2 3 3+1 1 2 3 3+1 1 2 3 3+1 3 3 3 3

Power (kW) 1.6 3.2 4.8 4.9 3.2 6.4 9.6 9.7 2.9 5.7 8.6 8.7 3.2 6.4 9.6 9.7 3.6 7.2 6.5 14.4

Rated inrush current (A) 9 18 9 18 17 34 17 34 15 30 15 30 17 34 17 34 9 17 15 17Dissipation at rated load (mini-mum mains power present and batte-ries charging)

W 205 428 627 630 322 630 926 932 237 448 654 662 270 519 756 765 815 1275 955 1099

kcal/h 176 368 539 542 277 542 796 801 204 386 562 570 232 446 650 658 701 1096 822 945

BTU/h 700 1460 2140 2150 1100 2150 3160 3180 810 1530 2230 2260 920 1770 2580 2610 2780 4350 3260 3750

Dimensions L*D*H (mm) 600 * 535 * 1925

Weight (kg) 245 305

* The output current is the sum of the load and the battery recharge currents.

Electrical characteristics5.2.2.

Electrical characteristics - Input

System IS System IX

Rated mains supply voltage 230V

Voltage tolerance (ensuring battery recharge)

± 20% -50% at 40% of rated current

Frequency tolerance 47.5 to 63Hz

Power factor (input at full load and rated voltage)

0.99

Total harmonic distortion (THDi) EN 61000-3-3 compliant

Max inrush current at start-up < In

Electrical characteristics - output

System IS System IX

Nominal output voltage 24 / 48 / 108 / 120V DC

Output voltage tolerance Static: <1%

Isolation towards input pulse overvoltage

4 kV 1.2/50 us

Dielectric strength3kV / 50Hz / 60sec (I/O)

2.5kV / 50Hz / 60sec (I/GND) 500V / 50Hz / 60sec (O/GND)

Residual ripple with Iu >10% <50 mV rms

Admitted output overload 105% In

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190 SHARYS IP 15-200190

SPECIFICATIONS

Electrical characteristics -Environment

System IS System IX

Storage temperature -5 +50°C (23-122°F)

Operating temperature '0 +45°C (32-104°F) up to 55°C at 60% Pmax

Maximum relative humidity (non condensing) 95%

Maximum altitude without de-rating 1,000m (3,300ft)

Degree of protection IP 30

Colour Dark Grey

Recommended protection devices5.2.3.

RECOMMENDED PROTECTION DEVICES - Input Models System IS System IXPhases in 1+N 3+N 1+N 3+N 1+N 3+N 1+N 3+N 3Output voltage (V) 24 48 108 120 24 48 108 120

Output current (A) 50 100 150 150 50 100 150 150 20 40 60 60 20 40 60 60 150 150 60 60a u t o m a t i c switch (A)

230 C16 D20 C20 D32 C20 D32 C20 D32 D32

Number of rectifiers 1 2 3 3+1 1 2 3 3+1 1 2 3 3+1 1 2 3 3+1 3 3 3 3

RECOMMENDED PROTECTION - Input residual current circuit breaker

Models System IS System IX

Earth leakage device > 0.1 A Selective

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191SHARYS IP 15-200

SH

AR

YS

IP

15-2

00 A

OVERVIEW6.1.

The construction of the equipment and choice of materials and components comply with all laws, decrees, directives and standards currently in force.

In particular, the equipment is fully compliant with all European Directives concerning CE marking.

2006/95/EC

Council Directive 2006/95/EC, dated 16 February 2007, on the reconciliation of legislation within Member States regarding electrical material for use within specific voltage ranges.

2004/108/EC

Electromagnetic Compatibility Directive

STANDARDS6.2.

ELECTROMAGNETIC COMPATIBILITY6.2.1.

“Electromagnetic Compatibility Provisions (EMC)”

EN 61204-3 “Low-voltage power supply devices, d.c. output - Part 3: Electromagnetic Compatibility (EMC);”

EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments;

EN 61000-6-4 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Immunity for industrial environments;

SAFETY STANDARDS ITYS6.2.2.

“General and safety requirements for UPS used in operator access areas”

EN 60950 Safety of information technology equipment

EN 61204 Low-voltage power supply devices, d.c. output - Performance characteristics and safety requirements.

TYPE AND PERFORMANCE6.2.3.

“Performance requirements and methods of test”

EN 61204 Uninterruptible power systems (UPS). Methods of specifying the performance and test requirements

REFERENCE STANDARDS AND DIRECTIVES6.

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GLOSSARY Te r m s a n d a c c e s s o r i e s

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195Glossary GLO

SS

AR

Y

ACS

Automatic Cross Synchronisation(ACS)is an option which can be integrated into the machine without adding external enclosures and which synchronises the output voltage with an external source or with another stand-alone UPS (single or parallel system, Socomec or other brands).

ADC

The Advanced Dry Contact (ADC) circuit board is an interface fitted with programmable dry contacts. It consists of up to four normally open or normally closed outputs and up to three digital inputs, all fully configurable.

Up to four operating modes can be selected.

Adicom

Adicom is an application-driven interface.

It supports all of the most common communication interfaces and protocols and incorporates a clear and intuitive colour display. As a system which is open to future installations and applications, it is more than just a communication interface. The option to install applications is a departure from conventional mimic panels or communication interfaces: it represents an evolution from the transmission of numbers to the transmission of information already processed by a bespoke system.

Furthermore, considering that 70% of faults are due to human error, Adicom contributes to a reduction in downtime due to its ease of use.

With just a few clicks, Adicom provides access to all commands and shows the correct procedure for each operation with simple pictographs. Which reduces the margin for human error and increases the availability of the power supply.

To ensure the right measures are taken, the interface's communication capabilities ensure prompt notification of any abnormal events.

The user-friendly interface interacts with the operator via:

• high definition colour graphic display with intuitive navigation;

• mimic diagrams providing status/alarm and clear operator guide lines.

ON PREFERREDSTS NORMAL 0 0 kVA

12 30

?

ON INVERTERUPS Eco 1025kVA10 30

?

1 2

STA

TY_0

40_A

_BW

DR

WM

AS

GP

0-00

11

Always On Mode

Always On Mode mode combines the benefits of high efficiency with active filtering of harmonics reflected onto the power supply network from the distorting load.

Under normal operating conditions, the utility is supplied directly from the emergency supply via the automatic bypass, while the inverter provides the contribution needed to compensate for the harmonics produced by the load.

GLOSSARY

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196 Glossary

Advanced Transformer Switching Management (ATSM)

Advanced switching management of downstream transformers for static transfer systems.

If the upstream network has no distributed neutral cable, two upstream transformers or one downstream transformer can be added to create a neutral reference point at the output. For the downstream solution, STATYS (thanks to ATSM) correctly manages the switching to limit inrush current and avoid the risk of spurious breaks.

STS

3 4 STS Lambda 5 STATYS

STA

TY_0

39_A

_BW

STA

TY_0

42_A

_BW

STA

TY_0

43_A

_BW

BHC

The Battery Health Check (BHC), available in combination with Graphic Touch Screen, monitors and optimises the capacity of the battery in order to maximise its availability. It collects measurements for early detection of weak blocks. The BHC interacts with the battery charger and undertakes automatic corrective action to optimise the capacity of the battery cells.

In association with the graphic touch screen, BHC gives a precise overview of the battery condition and informs the user if preventive maintenance will have to be scheduled to maximise the reliability of the system.

The BHC interacts directly with the battery recharge system (EBS). In the case of value drift of a battery cell, the charger automatically adapts the charging parameters. Such corrective action aims to achieve homogenisation in the behaviour of the cells and therefore enhances the battery service life.

The BHC system reports information about the battery health to the user and allows for:

• monitoring and extensive analysis of battery parameters (current per string, voltage per block and ambient temperatures);

• parameter analysis, operating statistics and alarms are displayed on the graphic touch screen;

• individual location of critical blocks;

• access to displays from remote workstations.

V

I

1 ?ON INVERTER Normal

Battery

V

123456

A Vdc

Duration:00:14:00

Vend cell 25 = 11.49 VV cell 25 = 13.72 V

Test Measures

11:11:16

13.79

11.50

14/12/08Mode

X 3214/12 11:10

Disch.Rec.

6 7

DE

FYS

_138

_A_B

W

DE

FYS

_145

_A_B

W

Power supply 2

GLOSSARY

Output current

Power supply 2

Power supply 2 Power supply 2Power supply 1

Power supply 1

Power supply 1

Power supply 1

Output current

Output voltageOutput voltage

Power supply 1

Power supply 2

Load

Point of measurement

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197Glossary GLO

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Y

GLOSSARY

Independent control of the silicon control rectifier (SCR)

Technology integrated in the Static Transfer System with indi-vidual, separate and autonomous control boards on each SCR path, increasing the redundancy and fault tolerance of each SCR path.

Physical separation between source 1 and source 2 SCRs prevents mutual disturbance.

0,03

2,23

2,4

50 10 15

0,15

I : A

mp

V :

Volt

C10

C10

V

I

75% 105%

0,03

2,23

50 10 15

0,1

I : A

mp

V :

Volt

C10

V

I

50% 85% 90%

9 Normally used in conventional (lead-acid) batte-ries

10 Normally used in sealed batteries

TBK

0000

20

TBK

0000

21TB

K00

0022

I

8

DE

FYS

_136

_A_B

W

BSCM

Battery String Current Monitoring (BSCM) is an alternative to the BHC. It can check between 2 and 6 battery strings. It collects the currents of each string, analyses the data and detects faulty or open battery strings.

In the event of a problem, the BSCM reports an alarm with an accurate fault description to the user. This device does not necessarily require the graphic touch screen as it is also compat-ible with the standard panel.

Floating and two-level charge

Lead-acid, sealed and open-vented batteries are extremely sensitive to the temperatures in which they operate. Charge algorithms exist which reduce the effect of these temperatures. In addition to the EBS system, Socomec offers floating and "two-level" mixed charging. Its characteristics are illustrated below.

2

1

1 1

μC12

1

11

Recharged capacity %C10Recharged capacity %C10

Time (hours) Time (hours)

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198 Glossary

GLOSSARY

Dual Battery

Dual Battery is a construction topology used for the DC/DC converter. It refers to an innovative technology whereby energy is drawn from two separate independent battery strings in the event of a power failure.

Compared to the conventional configuration consisting of a single battery string with the central point connected to neutral, batteries in dual systems are arranged in two equivalent but totally separate strings.

OK

12 Conventional UPS 13 UPS with Dual Battery

TBK

0000

23

TBK

0000

24

Even if one battery string fails (e.g. due to a faulty block) the equipment can still function with the other battery string providing suffi-cient ride-through power to the load, albeit for a shorter duration.

The potential of this concept is maximised in parallel configurations where each equipment unit adopts the Dual Battery solution.

EBS

Expert Battery System (EBS) is a system which manages the battery charger

It responds to the working temperature to preserve battery life and reduce operating costs.

Battery reliability depends on several variables: the working temperature, the installation environment, the number of charge and discharge cycles. Consequently it is important to introduce systems that can manage these variables in order to limit their impact on the UPS life cycle.

Premature ageing causes:

• corrosion: battery overcharge or high working temperature,

• sulfation: low charge voltage or long storage time,

• passivation: frequent charge/discharge cycles (cycling) resulting in capacity loss.

EBS allows for:

• automatic selection of the recharging method according to environmental and battery conditions;

• elimination of overloading due to permanent floating, which accelerates the corrosion of the positive plates;

• isolation of the battery from the DC bus, thanks to the charger function which is separate from the rectifier;

• protection against deep discharge,

• management of different types of batteries (sealed, open lead-acid and nickel-cadmium batteries);

• real-time calculation of the remaining back-up time;

• real-time measurements concerning the battery (voltage, battery current and battery capacity);

• a periodic battery test for monitoring battery efficiency and for programming preventive or corrective maintenance in the case of abnormal situations.

Tests carried out by SOCOMEC UPS on several brands of batteries, together with years of experience, show that battery life can be enhanced by up to 30% with the use of EBS compared to a traditional battery management system.

Fault

Fault

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199Glossary GLO

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Y

GLOSSARY

2.35 V/ el

Umin

I2

Ton

Toff

Umax

I1

14 Method of charging as a function of temperature

TBK

0000

25

Floating Method Intermittent Method

Eco-Mode

Eco-Mode increases efficiency as under normal operating conditions the utility is supplied directly from the emergency supply via the automatic bypass. The static UPS system remains on standby to replace the supply in the event of a failure.

EMD

Environment Module Device (EMD) is used in conjunction with NET VISION and checks the ambient temperature and humid-ity.

It is equipped with:

• 2 dry-contact alarms;

• alarm thresholds configurable via Web browser;

• notifications from the environmental alarm via email and SNMP traps.

Connection to the NetVision device is by means of a cable of maximum length 15 metres.

010101 1 2

15

TBK

0000

26

Battery voltage Battery charger off

Self discharge

Time

Battery voltage

Time

CurrentVoltage

Threshold temperature

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200 Glossary

GLOSSARY

Energy Saver

The Energy Saver system allows for optimum energy manage-ment in redundant configuration.

Only UPS units needed to supply the energy required by the applications are in operation. Redundancy is nevertheless ensured by maintaining an additional unit in operation. The other units remain on standby ready to operate.

If the load's absorption demand increases, the inverters needed for the greater supply cut in with zero response time.

This type of operation is perfectly suited to applications subject to frequent variations in power and can be used in all configura-tions with at least three UPS units in parallel.

The Energy Saver function enables the increased efficiency of the whole system to be maintained.

17

0 25 0 5 0 75 Pn

0 25 0 5 0 75 Pn

The load is shared by all the UPS

Two UPS in operation and two UPS standing b

16

TBK

0000

27D

EFY

S_1

00_B

_IT_

BW

GSS

The Global Supply System (GSS) is a card for communication with generating sets.

It consists of 4 inputs (external contacts) and 1 output (60V). This makes it possible to program specific management procedures which ensure the complete compatibility of the UPS with the generating sets.

ICM2 System concentrator

In parallel configurations, each system equipped with an ICM2 (Intelligent Communication Module) can be used to view or monitor the entire system on any display.

With the Intelligent Communication Module, all options and external communication accessories required for monitoring and fault-finding over the entire system (NetVision, ADC board or GSS, etc.) can be connected to a single UPS. .

ICM functions relate exclusively to the display of data and communication (one way) with the control electronics of the parallel configuration to prevent any single points of failure.

JNC

The UPS back-up time might not always be long enough to cover the whole period of outage. In this case the best way to proceed is to save data and correctly shutdown the machines before the complete absence of the supply.

The client is a small software application to be installed in the remote computers. It shows data and executes commands sent by UniVision, Adicom or NetVision via the LAN network.

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201Glossary GLO

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Y

GLOSSARY

Clients can be native for every single operating system (OS), or multi-OS and with more advanced features such as "JAVA & .NET Shutdown client" (JNC). The latter has been developed by SOCOMEC UPS on a JRE platform.

The table below shows the clients' compatibility with the main OSs.

Parallel kitParallel kits contain all of the components necessary for installing equipment units in parallel configurations. This can be anything from a cable to a cabinet, depending on the power and model of the UPS.

Contact Socomec UPS for further details on the different solutions offered.

NetVision

NET VISION is a communication and management interface designed for business networks. The UPS behaves exactly like a networked peripheral, it can be managed remotely and allows the shutdown of the workstation/server.

The main specifications and functions are as follows:

• 10 / 100 Mb Ethernet connection (RJ 45);

• UPS monitoring screen via a Web browser,

• remote shutdown of workstations,

• notification of faults via email to up to 8 addresses;

• UPS management via SNMP protocol (RFC1628 MIB compli-ant);

• monitoring of the installation environment (optional EMD temperature and humidity sensor), configurable alarm activa-tion, notification via email;

• suitable for remote maintenance service T.SERVICE.

Client included in standard NET VISION suite

JCN clientavailable on request

Windows Server™ 2003 / XP / 2000 • • (1)

Novell 4.x •

Novell 5 / 6 •

SCO Unixware 7.0 (Intel architecture) •

SCO Open Server from version 5.x (Intel architecture) •

Sun Solaris versions 2.6 to 8.0 (Intel architecture) •

Sun Solaris 8 /9/10 Sparc architecture •

Linux Kernel 2.2.x or later versions (Intel architecture) - Red Hat compatible

Linux kernel 2.x Intel architecture •

Windows® ME/NT/2000/Server 2003/XP/VistaTM •

IBM AIX 4.3.3 /5.x Rs 6000 / PPC architecture •

IBM AS 400 V4R5 •

HP HP-UX 10.20 /11.x PA-RISC architecture •

Apple Mac Os X JAVA JRE included in OS X •1) Suggested for Windows 2003 Server™.

Ethernetnetwork

Remotemonitoring withWeb browserRemote shutdown

workstation/server with JNC

Mail server

Remote controlvia SNMP

18

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202 Glossary

GLOSSARY

Centralised C31.1.2.

The ideal solution for system redundancy and planned power upgrades.

The automatic and maintenance bypass functions are central-ised.

The static bypass has a high short-circuit capacity.

Bypass

Distributed C71.1.1.

The simplest solution for installation and updating. Each UPS incorporates its own bypass.

This architecture is particularly suited to unscheduled upgrades, or to upgrades in successive stages, by means of the parallel configuration of the UPS units.

This configuration enables power output to be increased and is suitable for N + 1 redundancy.

Upgrades can also be performed without switching off the instal-lation.

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20

21

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FYS

_093

_A_B

WD

EFY

S_0

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_BW

DE

FYS

_065

_A_B

W

Redundant C51.1.3.

Additional fault tolerance is assured by the redundancy of the centralised bypass. It reduces the Mean Time To Repair (MTTR) of the installation.

The architecture consists of a main bypass and a bypass in "active standby".

The redundancy automatically cuts in if there is a fault with the main bypass (internal fault with the bypass, the power supply or the upstream protection).

Full installation servicing can be carried out in progressive steps, while maintaining supply to critical applications and without transfer to the maintenance bypass.

Double C51.1.4.

This configuration brings an optimised redundant power supply with two independent outputs to separate applications (for example to two computer rooms).

The UPS modules are connected in parallel with two bypasses, all of which are rated for overall power. Operation is simplified, making it possible to:

• manage two independent applications,

• upgrade easily,

• limit the risks of mutual disturbance between the loads,

• simplify maintenance of the complete system by supplying the applications through UPS.

22

DE

FYS

_059

_B_B

W

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203Glossary GLO

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GLOSSARY

Multi C51.1.5.

This configuration allows the operation of different applications to be separated and makes upgrading easier.

This unique solution consists of multiple independent bypasses.

They can either be located close to the UPS or to the supplied loads.

The multi-bypass architecture allows:

• each bypass to be calibrated according to the applications downstream;

• easy and flexible power upgrading;

• selective load shedding, favouring the most critical applica-tions;

• individual maintenance operations on each circuit.

PFC

Power Factor Correction(PFC) is based on IGBT rectifier technology (Pulse Width Modulation). This cutting-edge technology ensures "clean" and perfectly sinusoidal current draw. It does not pollute the upstream power source since the input current has excep-tionally low harmonic distortion (THDI < 3%). Inoltre, il fattore di potenza prossimo a 1 (FP > 0.99). Absorbed input power (kVA) is reduced by 30% compared to traditional technologies (six-phase or twelve-phase rectifiers) and in any operating condition, with charged or discharged battery. Input current draw is therefore reduced, with resulting benefits in terms of source and connection cable ratings.

PFC systems do not require additional options for harmonic compensation or complex correction devices such as harmonic filters, which are essential for the most commonly used technologies.

Unlike solutions with passive LC resonant filter, there is no risk of resonance either with harmonic filters or with the power factor correction capacitors that may already exist within the system.

Furthermore, PFC technology makes the UPS system perfectly compatible with generating sets without having to overrate the system.

Redundant Supply and Dual Redun-dant Supply

A Static Transfer System for "redundant supply" is a redundant electronic power supply connected to each source that powers the control boards.

The term "dual redundant supply" indicates the presence of a second redundant power supply in addition to the first one described above. If one power supply control board should fail, it enables internal redundancy to be maintained even with a single power source.

23

DE

FYS

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_A_B

WTB

K00

0028

2 2

1 1

1 μC1 1

24

TBK

0000

29

1

1 1

1

μC2

μC1

25 Redundant Microprocessor

In the case of mission-critical applications where system avail-ability is fundamental, the equipment and all other components must be redundant intelligent. For the highest availability, even in the event of a control failure, the microprocessor can be redun-dant so that the system will not interrupt the power supply and full communication capacity will be maintained.

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204 Glossary

Graphic Touch Screen

A colour graphic touch screen is available on request. It is a user-friendly interface which ensures safe operation of the UPS and provides a global overview of the system.

The mimic diagram is interactive and intuitive and shows a quick overview of the whole equipment.

Direct access through the mimic to the main functions such as the event log, graphic reports and the interactive help menu makes using the controls easier and safer.

Remote monitoring is available via LAN connection, interface included in the graphic touch screen.

The Graphic Touch Screen is required for the BHC option.

GLOSSARY

TBK

0000

30D

EFY

S_1

02_A

_BW

26

1 ?ON INVERTERNormal 10 24 56

30/11/08Mode

1 UPS2

27

Automatic retransfer

In case of supply from the alternate sources, when the preferred source is restored, the STS must automatically retransfer the load back after a delay of 3 seconds.

The system must try to retransfer to the preferred source in the best conditions.

For specific operating conditions, the automatic retransfer can be disabled via the user settings. In this case, the transfer has to be performed manually by the operator.

If the alternate source disappears before the manual retransfer, an automatic transfer must switch the load to the preferred source

Automatic retransfer must be activated by default and is configurable by the operator. This function can be delayed by the operator on each device in the case of multiple STS systems.

Remote mimic panel

Remote interface with graphic display which enables the UPS to be monitored and the main operational data to be displayed. Communication with the user can take place in English, Italian, French, Spanish, German, Russian and Chinese.

It is possible to:

• display the system's operating status;

• check the UPS status;

• view the events log.

"On-the-fly" transfer

In STS systems, the "on-the-fly" transfer mode is necessary to allow the operator to perform a synchronous transfer from the control panel when the two power sources are not permanently synchronous and the respective phases slowly diverge.

The "on-the-fly" transfer function must also be usable during automatic retransfer, to revert to the preferred source as soon as it is in better conditions than the alternative source.

The STS must transfer exactly when the source phase shift is below the preset tolerance window (which is adjustable).

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205Glossary GLO

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T.Service

T.SERVICE is a remote telephone or web-based surveillance method that ensures a real-time diagnosis 24 / 7/ 365. The UPS auto-matically sends reports to the Service Centre on a regular basis or when a fault is detected.

Depending on the monitored parameters, the notification can be due to:

• wrong usage - the customer is contacted by a skilled engineer and guided through some simple actions to carry out simple actions to prevent the condition worsening;

• existing fault - the customer is informed of the device's state and engineers are promptly sent to visit the site.

T.SERVICE benefits:

• 24 / 7/ 365 monitoring

• prevention and early fault detection

• reduced human dependence with consequential risk and cost reduction

• regular status reports

• automatic repair service activation

• remote assistance by skilled engineers

• in-depth knowledge of the plant

T.SERVICE can also monitor the energy supply to critical electrical installations by sending periodic reports which enable the instal-lation's event history to be updated, with a view to a more detailed analysis at a later date. Such reports help build a clearer picture of energy usage that could be used for future updates/designs or for advising on power quality enhancement.

The type of connection available between the UPS and the Service Centre is via telephone by means of GSM modem (two-way communication).

CIM

_013

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T_B

W

DIAGNOSTIC REPORT

TechnicalreportCable telephone

network

SOCOMEC UPS Service Centre

SMS

Maintenance

Incorrect usage

Fault

Repair

Analog Modem

GSM Modem

GSM network

Customer site

T.SERVICEstation

28

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206 Glossary

GLOSSARY

UNI VISION Pro

The UNI VISION PRO software meets the following professional needs:

• local and remote UPS monitoring using an Internet browser

• automatic shutdown of local workstations or servers on which the software is installed

• remote shutdown (optional) by Java shutdown client

• events data log (status changes and alarms)

• notification of faults via email (up to 8 addresses) Other func-tions include programming and automatic shutdown of remote workstations/servers connected to the network. The UPS can also be programmed from networked workstations/servers.

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Virtual-JNC

Socomec UPS Virtual Shutdown Client (Virtual-JNC) operates on the physical server to correctly shut down all of the virtual machines installed on it.

It offers the following advantages over many conventional clients on individual virtual machines:

• low-impact management (a single client for all virtual machines instead of one for each machine)

• easy to configure and upgrade

• greater reliability since it is installed on the first operating system installed on the server (therefore with less mediation from the various operating systems)

The virtual client is compatible with:

• VMware ESX;

• MS Windows Virtual Server R2.

VSS+DC

SOCOMEC UPS, in association with PENTADYNE, offers an innovative kinetic energy storage system (VSS+

DC).

VSS+DC is a flywheel system for storing mechanical energy. It

can be used as a replacement or a supplement for conventional batteries connected directly to the DC bus.

The VSS+DC system stores kinetic energy in a high-speed,

carbon/glass fibre composite rotor which rotates in a vacuum levitating on magnetic bearings. This type of system virtually eliminates electricity loss and requires minimal maintenance, so gives greater long-term pay-back.

The flywheel is driven in rotation by a reluctance motor which, in the event of a mains power failure, changes to generator operating mode.

Like a chemical battery bank, it receives recharge and float power from the UPS system's DC bus and returns power whenever the DC bus voltage drops below a programmable threshold level.

The VSS+DC system completely eliminates the need for batteries by providing continuous ride-through power for short duration

outages or until a standby generator can come on-line.

A single VSS+DC unit can supply loads up to 190 kW for 12.5 seconds.

VSS+DC systems can be paralleled without restriction for increased ride-through and/or power.

00

100

200

300

400

500

600

700

800

900

1000

5 10 15 20 25 30 35 40

1 unità

2 unità

3 unità

4 unità

5 unità

30

ARIL

MAYUNE

PR LM

YUNE

PR LM

YU

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29 Workstation/server with

UNI VISION PRO installed(shutdown and display)

Windows® workstation/server®

(shutdown and display - JNC)

Workstation/server with other operative systems(shutdown and display - JNC)

Linux workstation/server(shutdown and display - JNC)

RS232

Network

POWER (kW)

BACKUP TIME (s)

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31

The VSS+DC system is an ideal solution providing clean ride-through power for efficient, flexible and trouble-free operation.

Advantages of using VSS+DC include:

• extreme reliability

• high efficiency 99.8%

• minimal and simple maintenance

• long service life (> 20 years)

• compact footprint < 0,5 m2;

• quick charging (20 seconds)

• quiet operation

• easy to use

• cabinet enclosure with castors for easy positioning

• no floor overload

• units can be paralleled together to achieve higher power output, longer ride-through duration

• front maintenance access

• environmentally friendly

Designed for a life in excess of 20 years, it improves the global reliability of the UPS and reduces the global lifecycle cost (savings of 70% over 10 years, with an attractive Return On Investment).

Sample usage configurations include:

• The VSS+DC system is connected to the DC bus and supplies

power to the UPS whenever the mains voltage strays outside specified tolerance margins. It is therefore able to provide protection against 99.5% of power disturbances;

GS

32 • The VSS+

DC system provides the UPS with sufficient ride-through to bridge to a standby generator;

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208 Glossary

GLOSSARY

• Multiple VSS+DC units connected in parallel can achieve

increased power output and longer ride-through duration.34

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• In parallel with batteries, the VSS+DC system provides battery

protection by taking care of short disturbances and preserving battery capacity for longer disturbances. This also extends the batteries' life expectancy by reducing frequent short battery cycling;

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Réf

. IC

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7093

- 0

4/10

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H E A D O F F I C ESOCOMEC GROUPS.A. SOCOMEC capital 11 313 400 € - R.C.S. Strasbourg B 548 500 149 B.P. 60010 - 1, rue de Westhouse - F-67235 Benfeld Cedex

SOCOMEC UPS Strasbourg11, route de Strasbourg - B.P. 10050 - F-67235 Huttenheim Cedex- FRANCE Tel. +33 (0)3 88 57 45 45 - Fax +33 (0)3 88 74 07 90 [email protected]

SOCOMEC UPS Isola VicentinaVia Sila, 1/3 - I - 36033 Isola Vicentina (VI) - ITALY Tel. +39 0444 598611 - Fax +39 0444 598622 [email protected]

Non contractual document. © 2010, Socomec SA. All rights reserved.

Y O U R D I S T R I B U T O R

Socomec UPS worldwideI N E U R O P E

BELGIUMSchaatsstraat, 30 rue du Patinage B - 1190 Bruxelles Tel. +32 (0)2 340 02 34 Fax +32 (0)2 346 16 69 [email protected]

FRANCE95, rue Pierre Grange F - 94132 Fontenay-sous-Bois Cedex Tel. +33 (0)1 45 14 63 90 Fax +33 (0)1 48 77 31 12 [email protected]

GERMANYHeppenheimerstraße 57 D - 68309 Mannheim Tel. +49 (0) 621 71 68 40 Fax +49 (0) 621 71 68 44 4 [email protected]

ITALYVia Leone Tolstoi, 73 - Zivido 20098 San Giuliano Milanese (MI) Tel. +39 02 98 242 942 Fax +39 02 98 240 723 [email protected]

NETHERLANDSBergveste 2F NL - 3992DE Houten Tel. +31 (0)30 63 71 504 Fax +31 (0)30 63 72 166 [email protected]

POLANDNowowiejska St 21/25 00-665 Warszawa Tel. +48 (0)22 2345 223 Fax +48 (0)22 2345 223 [email protected]

PORTUGALRua Moinho do Cuco Bloco A Lj. Dta. - Paz 2640-566 MAFRA Tel. +351 261 812 599 Fax +351 261 812 570 [email protected]

RUSSIAKutuzovsky pr. 13, 44-45 121248 - Moscow Tel. +7 495 775 19 85 Fax +7 495 775 19 85 [email protected]

SLOVENIASavlje 89 SI - 1000 Ljubljana Tel. +386 1 5807 860 Fax +386 1 5611 173 [email protected]

SPAINC/Nord, 22 Pol. Ind. Buvisa E - 08329 Teià (Barcelona) Tel. +34 935 407 575 Fax +34 935 407 576 [email protected]

UNITED KINGDOMUnits 7-9 Lakeside Business Park Broadway Lane - South Cerney Cirencester - GL7 5XL Tel. +44 (0)1285 863300 Fax +44 (0)1285 862304 [email protected]

I N A S I A

CHINAUniversal Business Park B33, 3rd Fl, 10 Jiuxianqiao Rd., Chaoyang, Beijing 100016 P.R., China Tel. +86 10 59756108 Fax. +86 10 59756109 [email protected]

INDIAB1, IInd Floor, Thiru-Vi-Ka-Industrial Estate Guindy Chennai – 600 032 Tel. +91 44 3921 5400 Fax +91 44 3921 5450 — 51 [email protected]

MALAYSIA31 Jalan SS 25/41- Mayang Industrial Park 47301 Petaling Jaya.- Selangor, Malaysia Tel. +603 7804 1153 Fax +603 7803 8901 [email protected]

SINGAPORE 31 Ubi Road 1, Aztech Building # 01-00 (Annex) - SG - Singapore 408694 Tel. +65 6745 7555 Fax +65 6458 7377 [email protected]

THAILANDNo.9 Soi Vibhavadirangsit 42 Vibhavadirangsit Rd, Ladyao Chatujak Bangkok 10900 Tel. +66 2 941-1644-7 Fax. +66 2 941-1650 [email protected]

VIETNAM539/23 Luy Ban Bich St., Phu Thanh Ward, Tan Phu Dist Ho Chi Minh City Tel. +84-839734.990 Fax +84-839735.088 [email protected]

www.socomec.com

I N O C E A N I A

AUSTRALIALevel 9, Avaya House 123 Epping Road North Ryde, NSW 2113 Tel. +61 2 8985 7365 Fax +61 2 8985 7345 [email protected]

SALES, MARKETING AND SERVICE MANAGEMENTSOCOMEC UPS Paris95, rue Pierre Grange - F-94132 Fontenay-sous-Bois Cedex - FRANCE Tel. +33 (0)1 45 14 63 90 - Fax +33 (0)1 48 77 31 12 - [email protected]

VALID FOR FRANCE VALID FOR ITALY

ISO 9001:2008FM 28237

ISO14001:2004EMS 553476

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