powerflex 750-series option modules installation instructions · installation instructions original...

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Installation Instructions Original Instructions PowerFlex 750-Series Option Modules These instructions cover the installation of the option modules that are listed below. For instructions on the installation of Network Communication option modules, refer to publication 750COM-IN002 . Compatible Ports IMPORTANT Only one safety option module can be installed at a time. Simultaneous safety option installations are not supported. Option Module Cat. No. 20-750- PowerFlex 753 Drives PowerFlex 755 Drives Frame 1 Ports Frame 2…7 Ports Frame 1 Ports Frame 2…10 Ports 6 5 4 6 5 4 6 5 4 8 7 6 5 4 1132C-2R, 1133C-1R2T, 1132D-2R No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes 1132C-2R, 1133C-1R2T, 1132D-2R with 20-750-ATEX installed (1) (1) For detailed instructions on installation of 11-Series I/O with the ATEX option module, see the PowerFlex 750-Series ATEX User Manual, publication 750-UM003 . No Yes Yes No Yes Yes No Yes Yes No No No Yes Yes 2262C-2R, 2263C-1R2T, 2262D-2R No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes APS See Page 2 See Page 2 See Page 2 No No No No No DENC-1 (2) No Yes Yes Yes Yes Yes No Yes Yes No No Yes Yes Yes ENC-1 No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes S Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes S1 (2) (2) See Using Option Modules 20-750-S1 / 20-750-S4 with Option Modules 20-750-DENC-1 / 20-750-UFB-1. Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes S3/S4 (2)(3) (3) Must be installed in port 6 for integrated motion. Not Supported Yes Yes Yes No No Yes Yes Yes UFB-1 Not Supported No Yes Yes No No Yes Yes Yes 20-750-APS 20-750-S 20-750-S1 20-750-2262C-2R 20-750-2263C-1R2T 20-750-2262D-2R 20-750-ENC-1 20-750-DENC-1 20-750-UFB-1 20-750-1132C-2R 20-750-1133C-1R2T 20-750-1132D-2R 20-750-ATEX 20-750-S3 20-750-S4 0.45 N•m (4.0 lb•in) 20-750-S1 20-750-DENC-1 6 5 4 8 7 IMPORTANT: When the Safe Speed Monitor option module (catalog number 20-750-S1) or the PowerFlex® 755/755T Integrated Safety Functions option module (catalog number 20-750-S4) is used with a Dual Incremental Encoder option module (catalog number 20-750-DENC-1) or the Universal Feedback Encoder option module (catalog number 20-750-UFB-1), both modules must be installed on the same backplane (ports 6, 5, 4). Only the 20-750-S1 and the 20-750-DENC-1 are depicted in the illustration to the right. Option Module Installation Using Option Modules 20-750-S1 / 20-750-S4 with Option Modules 20-750-DENC-1 / 20-750-UFB-1

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  • Installation InstructionsOriginal Instructions

    PowerFlex 750-Series Option ModulesThese instructions cover the installation of the option modules that are listed below.For instructions on the installation of Network Communication option modules, refer to publication 750COM-IN002.

    Compatible Ports

    IMPORTANT Only one safety option module can be installed at a time. Simultaneous safety option installations are not supported.

    Option ModuleCat. No. 20-750-

    PowerFlex 753 Drives PowerFlex 755 DrivesFrame 1 Ports Frame 2…7 Ports Frame 1 Ports Frame 2…10 Ports

    6 5 4 6 5 4 6 5 4 8 7 6 5 41132C-2R, 1133C-1R2T, 1132D-2R No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes1132C-2R, 1133C-1R2T, 1132D-2Rwith 20-750-ATEX installed(1)

    (1) For detailed instructions on installation of 11-Series I/O with the ATEX option module, see the PowerFlex 750-Series ATEX User Manual, publication 750-UM003.

    No Yes Yes No Yes Yes No Yes Yes No No No Yes Yes

    2262C-2R, 2263C-1R2T, 2262D-2R No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes YesAPS See Page 2 See Page 2 See Page 2 No No No No NoDENC-1(2) No Yes Yes Yes Yes Yes No Yes Yes No No Yes Yes YesENC-1 No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes YesS Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes YesS1(2)

    (2) See Using Option Modules 20-750-S1 / 20-750-S4 with Option Modules 20-750-DENC-1 / 20-750-UFB-1.

    Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes YesS3/S4(2)(3)

    (3) Must be installed in port 6 for integrated motion.

    Not Supported Yes Yes Yes No No Yes Yes YesUFB-1 Not Supported No Yes Yes No No Yes Yes Yes

    20-750-APS 20-750-S 20-750-S120-750-2262C-2R20-750-2263C-1R2T20-750-2262D-2R

    20-750-ENC-120-750-DENC-1 20-750-UFB-120-750-1132C-2R20-750-1133C-1R2T20-750-1132D-2R

    20-750-ATEX

    20-750-S320-750-S4

    0.45 N•m (4.0 lb•in)

    20-750-S1 20-750-DENC-1

    6 5 48 7

    IMPORTANT: When the Safe Speed Monitor option module (catalog number 20-750-S1) or the PowerFlex® 755/755T Integrated Safety Functions option module (catalog number 20-750-S4) is used with a Dual Incremental Encoder option module (catalog number 20-750-DENC-1) or the Universal Feedback Encoder option module (catalog number 20-750-UFB-1), both modules must be installed on the same backplane (ports 6, 5, 4).

    Only the 20-750-S1 and the 20-750-DENC-1 are depicted in the illustration to the right.

    Option Module InstallationUsing Option Modules 20-750-S1 / 20-750-S4 withOption Modules 20-750-DENC-1 / 20-750-UFB-1

    http://literature.rockwellautomation.com/idc/groups/literature/documents/in/750com-in002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/750-um003_-en-p.pdf

  • Rockwell Automation maintains current product environmental information on its website at

    Auxiliary Power Supply (20-750-APS) InstallationA connector cable is provided with Auxiliary Power Supply option module for use in PowerFlex 753 Drives and in PowerFlex 755 Frame 1 drives. The cable is used to connect the module to the backplane when installed on the upper control pod brackets.

    IMPORTANT: Do not use the Auxiliary Power Supply option module with Frame 8 and larger drives. See the PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001, for information on the connection of an external power supply to a Frame 8 and larger drive.

    Option Module Installation Next to a PROFIBUS Option Module

    11-Series and 22-Series I/O Module InstallationDetail A

    PROFIBUS Option Module

    20-750-2262C-2R (24V DC)

    20-750-2263C-1R2T (24V DC)

    20-750-2262D-2R (120V DC)

    ATTENTION: When used in an Integrated Motion on EtherNet/IP network application for firmware revisions 12 and later, both the 11-series and 22-series I/O modules must be installed only in port 7. You cannot use the ATEX card with the 11-series I/O module in port 7 when used in an Integrated Motion on EtherNet/IP application.

    20-750-1132C-2R (24V DC)

    20-750-1133C-1R2T (24V DC)

    20-750-1132D-2R (120V DC)

    Do not allow the lower T15 Torx™ mounting screw (Detail A) on a new module to make contact with the metal cable connector of an installed PowerFlex 20-750-PBUS PROFIBUS option module. Electrical contact of the two metal parts can cause faulty operation. Perform these steps to help prevent contact. If a PowerFlex 20-750-PBUS PROFIBUS option module is not in that port, disregard these steps.

    1. Remove the lower T15 Torx mounting screw (Detail A) from the new module being installed.

    To remove the captive T15 Torx screw, the module must be removed to back the screw out of the mounting clip.

    2. Replace the larger T15 Torx screw with the smaller spare T8 Torx mounting screw that was shipped with the PowerFlex 20-750-PBUS PROFIBUS option module.

    Allen-Bradley, PowerFlex, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.

    Trademarks not belonging to Rockwell Automation are property of their respective companies.

    Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400

    http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.

    *PN-509668*PN-509668

    Publication 750-IN002I-MU-P - August 2018Supersedes Publication 750-IN002H-MU-P - September 2016 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

    http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.pagehttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/750-in001_-en-p.pdf

    PowerFlex 750-Series Option Modules Installation InstructionsCompatible PortsAuxiliary Power Supply (20-750-APS) InstallationOption Module Installation Next to a PROFIBUS Option Module11-Series and 22-Series I/O Module InstallationUsing Option Modules 20-750-S1 / 20-750-S4 with Option Modules 20-750-DENC-1 / 20-750-UFB-1Option Module Installation

    Introduction_Category Types

    This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

    Publication Type and Print Category

    Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

    ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

    APA3D2Application Solution or Customer Success Story5100Presale / External

    ARNANAArticle/Editorial/BylineNANAPresale / Internal

    (press releases should not be checked into DocMan or printed)

    ATB3, B4D5Application techniques5100Presale / External

    BRA2 Primary, A1NABrochures5100Presale / External

    CAC2 Primary, C1NACatalogue150Presale / External

    CGNANACatalogue Guide150Presale / External

    CLNANACollection550Presale / External

    COA5, A6, A9D5Company Confidential InformationNANANA / Confidential

    CPE-onlyE-only, D5Competitive Information550NA / Confidential

    DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal

    DIA1, A3NADirect Mail5100Presale / Internal

    DMNANAProduct Demo550Presale / Internal

    DSB3D5Dimensions Sheet15Post / External

    DUB3D5Document Update15Post / External

    GRB2D6Getting Results15Post / External

    INB3 Primary, B2D5, D6Installation instructions15Post / External

    LMNANALaunch Materials550Presale / Internal

    PCB3D5Packaging Contents

    PLE-only primary, B3E-onlyPrice List550Presale / Internal

    PMB2D6Programming Manual15Post / External

    PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External

    QRB2 primary, B3, B5D5, D6Quick Reference15Post / External

    QSB2 primary, B3, B5D5, D6Quick Start15Post / External

    RMB2D5, D6Reference Manual15Post / External

    RNB3D5Release Notes15Post / External

    SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External

    SGB2D5, D6Selection Guide B/W550Presale / External

    SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal

    SRB2, B3D5, D6Specification Rating Sheet5100Presale / External

    TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External

    TGB2, B3D6Troubleshooting Guide15Post / External

    UMB2 Primary, B4D6User Manual B/W15Post / External

    WDB3D5Wiring Diagrams / Dwgs15Post / Internal

    WPB3 Primary, B5D5White Paper550Presale / External

    ** Minimum order quantities on all JIT items are based on the publication length. **

    Publication lengthMinimum Order Quantity

    77 or more pages1 (no shrink wrap required)

    33 to 76 pages25

    3 to 32 pages50

    1 or 2 pages100

    Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better

    CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

    A14 color170 gsm 2pp100# gloss cover, 100# gloss text

    A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text

    A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text

    A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text

    A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

    A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

    A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text

    A84 color coverCategory being deleted50# matte sheet text, self cover

    2 color text

    Selection Guide

    A92 color100gsm bond50# matte sheet text, self cover

    Selection Guide

    Gray shading indicates Obsolete Print Catagories

    Post Sale / Technical Communication

    CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

    B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S

    2 color text50# matte sheet text

    B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

    B31 color100gsm bond50# matte sheet text, self cover

    B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

    B52 color100gsm bond50# matte sheet text, self cover

    Catalogs

    CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

    C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S

    4 color text45# Coated Sheet

    C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S

    2 color text32#-33# Coated Sheet

    JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better

    CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

    D14 color170gsm white silk80# gloss cover, coated 2 sides

    D24 color120gsm white silk80# gloss text, coated 2 sides, self cover

    D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides

    D41 color160gsm tab90# index

    D51 color80gsm bond20# bond, self cover

    D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

    D72 color160gsm tab90# index

    D82 color80gsm bond20# bond, self cover

    D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

    D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond

    Gray shading indicates Obsolete Print Catagories

    Just In Time (JIT) or Off Set (OS)?

    Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.

    Black & White Printing

    Color Printing

    Color Printing

    Print Spec Sheet

    JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013

    Printing SpecificationYOUR DATA HEREInstructionsNO

    (required) Publication Number:750-IN002I-MU-PSample: 2030-SP001B-EN-P11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP

    Use Legacy Number:NOYES or NO8.5” x 11”PERFECT - Perfect BoundA1LEFT

    Legacy Number if applicable:Sample Legacy Number: 0160-5.338.375” x 10.875SADDLE - Saddle StitchA2RIGHTCORNER

    Publication Title:PowerFlex 750-Series Option Modules Installation InstructionsSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title8.25” x 11” (RA product profile std)PLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

    Used in Manufacturing:YESYES or NO - If Yes, must have Part No. listed below8.25” x 10.875”STAPLED1 -1 positionA3

    Part Number:PN-509668If SAP Part Number, be sure to enter PN- before the number7.385” x 9” (RSI Std)STAPLED1B - bottom 1 positionA5

    (required) CategoryD5Select Print Category A,B,C or D from category list, on "Introduction_Category Types" tab6” x 4”STAPLED2 - 2 positionsA6

    Paper Stock Color:White is assumed. For color options contact your vendor5.5” x 8.5” (half-size)THERMAL - Thermal bound (Tape bound)A7

    Ink Color:One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8

    (required) Page Count ofPublication:2Total page count including cover. Enter PAGE count, not SHEET count4.75” x 7” (slightly smaller half-size)A9

    (required) Finished Trim Size Width:8.5” x 11”This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication

    Fold:Half or V or Single FoldReview key below. Leave blank if folded for saddle stitching4” x 6”B1

    Finished Fold Size:8.5" x 5.5"This is size after folding is completed3” x 5”B2

    Binding/Stitching:Review key below9” x 12” (Folder)B3None

    Stitching Location:Blank, Corner or SideA4 (8 ¼” x 11 ¾”) (210 x 297 mm)B4Half or V or Single Fold

    Drill Hole (Yes/No):NOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.A5 (5.83” x 8.26”) (148 x 210 mm)B5C or Tri-Fold

    Number of Tabs Needed:5 tab in stock at RR Donnelley36” x 24” PosterCatalogsDbleParll

    Number of Pages per Pad:Average sheets of paper. 25, 50 75,100 Max24” x 36” PosterC1Sample

    Glue Location on Pad:Glue location on pads18” x 24” PosterC2Short (must specify dimensions between folds in Comments)

    (required) Business Group:Marketing CommercialAs entered in DocManJIT/PODZ or Accordian Fold

    (required) Cost Center:19134 - Power CIf your Business Unit is Marketing Commercial, add the appropriate division name after 19134 using the chart on the right. All other Business Units: Enter only the number as in DocMan, no description. Example - 1902119134 - Commerc 19134 - OEM 19134 - Compone 19134 - Power C19134 - Global 19134 - Process 19134 - IA 19134 - Service 19134 - IMC 19134 - Safety 19134 - Industr 19134 - Softwar19134 - Mkt Dig 19134 - US MarkeD1Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing

    Comments:D2Double Gate

    FoldsHalf, V, Single C or Tri

    Dble Parll

    Z or Accordian Microfold or French

    Double Gate

    Short FoldSaddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

    Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words

    Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

    Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)D3

    D4

    D5

    D6

    D7

    D8

    D9

    MBD000B020A.bin

    MBD000B020C.bin

    MBD000B020B.bin

    MBD000B0206.bin

    MBD000B0208.bin

    MBD000B0209.bin

    MBD000B0207.bin

    MBD000B0204.bin

    MBD000B0205.bin

    MBD000B0203.bin

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