powerful, heavy duty turning center - puma machine tools€¦ · 02 heavy duty turning center ......

16
Powerful, Heavy Duty Turning Center

Upload: trankien

Post on 18-Apr-2018

220 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

Powerful, Heavy Duty Turning Center

Page 2: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

02 Heavy duty Turning Center

Massive yet responsive turning centers without compromise.

The most powerful machines in their class.

PUMA 480 series mainly focus its capacity on heavy duty cutting, wide range of cutting coverage along with rapid positioning and fast bi-directional turret-indexing.

Page 3: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

03

Powerful, Heavy Duty Turning Center

Page 4: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

04 Heavy duty Turning Center

Main Spindle PUMA 480 series

PUMA 480[L] PUMA 480D[LD]

Max. spindle speed 1500 r/min 1000 r/min

Bar working dia. 165.5 mm 275 mm(6.5 inch) (10.8 inch)

Motor (30 min) 45 kW (60.3 Hp)

Power is delivered to thespindle through a two speedgearbox allowing high spindlespeeds as well as powerful lowend torque. The gearbox andspindle motor are isolated fromthe spindle, eliminating transferof heat and vibration.

Isolated Gear Box (DI Gear Box)*

The headstock casting is made of Meehanite and ribbed on theoutside to increase the surface area for better heat dissipation. Theheadstock and main spindle are manu-factured in a temperaturecontrolled environment then assembled and tested in our cleanroom. The heavy duty cartridge type spindle is supported by a doublerow of cylindrical roller bearings in the front and rear, with duplexangular thrust bearings in between. The cylindrical roller bearingsfeature a large contact surface which ensures the highest rigidity forheavy loads and superior surface finishes. All spindle bearings arepermanently grease lubricated precision class P4.

Headstock and Spindle Construction

Main spindle power-torque diagram

The 45kW (60.3Hp) spindle motor provides power for heavy stock removal, greatly reducing the number of roughing passes required.The reliable digital AC spindle motor provides fast acceleration and is maintenance free. The preloaded spindle bearings arespecifically calibrated to maintain the perfect balance of rigidity and speed. The geared headstock ensures optimal power throughouta wide speed range.

Main Spindle Drive

PUMA 480 [L/XL] (Max. 1500 r/min) PUMA 480M [LM / XLM] (Max. 1500 r/min) PUMA 480D (Max. 1000 r/min)

Output : kW (Hp) Output : kW (Hp) Output : kW (Hp)

Spindle speed (r/min)

50 (67.1)

45 (60.3)

37 (49.6)

30 (40.2)

20 (26.8)

10 (13.4)

0

145 (287.5) 442 758 (6000)

581 (1150) 1500 (2969)

500 1000 1500

(30min, S3 40% Operating Zone)

22kW (29.5 Hp)

18.5kW (24.8 Hp)

T=29

57 N

. m (2

182.

3 ft-

lbs)

T=24

31.4

N. m

(179

4.4

ft-lb

s)T=

739

N.m

(545

.4 ft

-lbs)

T=60

7.6 N

. m (4

48.4

ft-lbs

)

(Continuous Operating Zone)

50 (67.1) 50 (67.1)

45 (60.3)

40 (53.6)37 (49.6)

30 (40.2)

20 (26.8)

10 (13.4)

(30min, S3 40%Operating Zone)

(ContinuousOperating Zone)

35.8kW (48.0 Hp)35.3kW (47.3 Hp)

29.6kW (39.7 Hp)29.2kW (39.2 Hp)

45 (60.3)

37 (49.6)

30 (40.2)

20 (26.8)

10 (13.4)

0 500

107 (180)1st step

379 (640) 1154 1500 (4550) 20002nd step

324 417 (4500) 961st step

342 1,0002nd step

293 377

1,0000 500 1,0001,500 2,000

Spindle speed (rpm) Spindle speed (r/min)

T=40

33 N

. m (2

977.

1 ft-

lbs)

T=33

17.3

N. m

(244

7.9

ft-lb

s)T=

932N

. m (6

87.8

ft-lb

s)

T=11

33 N

.m (8

36.2

ft-lb

s)

T=44

65.0

N. m

(329

5.2

ft-lb

s)T=

3671

.0 N

. m (2

709.

2 ft-

lbs)

T=12

54.1

N. m

(925

.5 ft

-lbs)

T=33

84.8

N. m

(760

.9 ft

-lbs)

30min, S3 40% Operating Zone

Continuous Operating Zone

* : is standard on PUMA480[L]

Page 5: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

Turret

05

PUMA 480 series

0.25 s

Index time (1-station swivel)

10 stations PUMA 480[L / XL]

12 stations PUMA 480M [LM / XLM]

No. of tool station

The large 12 and 10 station heavy duty turret features a largediameter Curvic coupling and hydraulic clamp force. The heavyduty design provides unsurpassed rigidity for heavy stockremoval, fine surface finishes, long boring bar overhang ratios,and extended tool life. Turret rotation, deceleration and clampare all controlled by a reliable high torque-hydraulic indexmotor. Unclamp and rotation are virtually simultaneous. Turretindexing is non-stop bi-directional, with a 0.25 second nextstation index time. Turning tools are securely attached to theturret by wedge clamps.

Fast Turret Indexing

Preci-Flex ready rotary tool holders are availableon the milling versions. Preci-Flex is a toolingsystem utilizes the existing ER collet taper in therotary holders. The spindle face is precisionground relative to the taper and there are fourdrilled and tapped holders in this face. The Preci-Flex adapters locate on both the taper and thespindle face for maximum rigidity.

Preci-Flex Ready Rotary Tools

The large 12 station heavy duty turret features alarge Curvic coupling diameter. This heavy dutydesign provides unsurpassed rigidity for heavystock removal, fine surface finishes, andextended tool life. Indexing repeatability is±0.0055 degrees. Turret indexing is non-stopbi-directional. An extremely reliable high-torquehydraulic motor provides for quick turretindexing. 32mm square tool holders aremounted directly to the turret. The boring barcapacity is 60mm. The turret features a flexibledesign, allowing for left or right handed, ID orOD tool placement.

BMT Milling Turret

Angular milling head

Straight milling headPreci-flex adapter application

Collet application

Page 6: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

06 Heavy duty Turning Center

Bed and Way ConstructionDoosan Infracore precision machine tools are internationally known for their durability,rigidity and high accuracy. Only well proven and time tested manufacturing techniques canproduce machines of this quality.

PUMA 480

PUMA 480 series

Rapid Traverse

The PUMA 480 series is a true 45 degree slant bed design. The bed is a one piece casting with both the saddle and tailstockguideways in the same plane to eliminate thermal distortion. The heavily ribbed torque tube design prevents twisting and defor-mation. Fine grain Meehanite processed cast iron is used because of its excellent dampening characteristics. This ensures highrigidity with no deformation during heavy cutting. The slant angle allows for easy loading, changing and inspection of tools. Allguideways are wide wrap-around rectangular type for un-surpassed long-term rigidity and accuracy. The guideways are widelyspaced to ensure stability and fully protected. Each guide-way is induction hardened and precision ground. A fluroplastic resin,Rulon£ó 142, is bonded to the mating way surfaces, for its wear and friction characteristics and then hand scraped for a perfectfit and center height. Optional long bed enables extra-long shaft machining.

Scraping of Slideway Outstanding rigidity for high feedrates

16 m/min(629.9 ipm)

X-axis

20 [18] m/min(787.4 [708.7] ipm)

Z-axis

Page 7: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

07

Safety Design for HumanAxis Drive Construction and Tail Stock

Double-Paneled Safety Window

The operator safety can be enhancedthrough the front door with its shockabsorbing laminated glass and doublepanel construction. The windowswithout grating also provide a clearview of the machine inside.

Double Pretensioned Ball Screw

Programmable Tailstock

The programmable tailstock body is mounted on the sameguideway surface as the headstock. The heavy casting,large 120mm (4.7 inch) diameter quill, and precisionMorse Taper #6 live center provide outstanding rigidity.The 120mm (4.7 inch) quill stroke is activated by eitherthe program or foot switch. Auto lubrication is provided tothe quill and guideways.

Axis Drives

Each axis is powered by a maintenancefree digital AC servo motor. These hightorque drive motors are connected to theball screws without intermediate gears forquiet and responsive slide movement withvirtually no backlash.

Operator's Panel

The operator control panel is mounted on an adjustablependant for easy viewing and accessibility during set-upand operation. The layout and location of the panel isergonomically designed to be efficient and convenientfor the operator. Comprehensive alarm diag-nostics areprovided for the machine, control and programmingerrors.

Resin

NBR

Out side

Tempered glass

Polycarbonate

Metal plate

Each ball screw has been carefully selected toachieve a combination of high accuracy, highrapid traverse rates and high feed thrust. All ballscrews are fully supported on both ends.

Both the X and Z axes features a double pretensioned ball screw, supportedon each end by precision class P4 angular contact thrust bearings. Both axesare driven by large diameter, high precision ball screws.

opt.

Page 8: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

Eco-Friendly Design

Equipment

Collection of Waste Lubrication Oil

Less waste lubrication oil extends the life timeof the coolant water and cut down the grimeand offensive smell of the machine inside.

No Coolant Leakage

Rigorously designed, manufactured and testedmachine covers do not permit coolant leakagein any condition. The factory always keeps ourenvironment clean.

Metered Way Lubrication

Automatic lubrication is providedto all guideways, ball screws andthe tailstock quill. A maintenancefree piston distributor delivers aprecise quantity of oil to eachlubrication point. The 1.8 L (0.5 galon) reservoirlasts up to 80 hours. A low levelalarm prevents the machine fromrestarting without lubricant.

Electric Torque Limiters

Each axis ball screw is protected by electric torque limiters tominimize damage in the event of a crash. Upon impact, the limiterimmediately stops the machine.

Long boring bar

Coolant System

The high pressure flushes chips out of drilled holes, reducesthe need for peck drill cycles, meets the requirements of mostinsert drill manufactures and significantly increases tool life.

Tool Pre-Setter

The automatic tool setterreduces set-up time byminimizing the need forskim cuts, measurementsand entering tool offsets.The tool setting arm ismoved by an electric motorand can be controlledthrough the program.

Hydraulic Power Unit

The temperatureof the hydraulicoil is regulated bya cooling system.

Oil Skimmer

opt.

opt.

opt.

08 Heavy duty Turning Center

Page 9: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

O.D Tool Holder( 32)

O.D Tool Clamper

U-Drill Cap

ExtendedO.D Tool Holder

Face Tool Holder

Boring Bar Sleevesø12-H80ø16-H80ø20-H80ø25-H80

ø32-H80ø40-H80ø50-H80ø60-H80

Drill SocketsMT #2-H80MT #3-H80MT #4-H80MT #5-H80

(Opt.)

(Opt.)

(Opt.)

Drill SocketsMT #2-H60MT #3-H60MT #4-H60MT #5-H60

I.D Tool Holder(H 80)

Boring Bar ø80 Boring Bar DrillU-Drill Boring Bar ø60 Boring Bar DrillU-Drill

10st Turret 12st Turret(BMT 75P)

O.DTool Holder

O.D Tool( 25)

Collet Adapter Milling Arbor Adapter

Weldon Adapter(ID20)

Milling ColletER 40

ø4~ø25(24 Pieces)

Straightmilling unit

Angularmilling unit

Plug

Extended O.DTool Holder

Face Tool Holder

U-Drill Cap

Boring Bar Sleevesø10-H60ø12-H60ø16-H60ø20-H60

ø25-H60ø32-H60ø40-H60ø50-H60

ø60

I.D Tool Holder(H60)

Tooling System Unit : mm (inch)

09

PUMA 480[L/XL] PUMA 480M[LM/XLM]

Page 10: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

Unit : mm (inch)

10 Heavy duty Turning Center58

0(2

2.8)

140(5.5)

20.3(0.8)

71 (2

.8)

54 (2

.1)

64 (2

.5)

458

(18.

0)

117

(4.6

)7

(0.3

)57

(2.2

)60

(2.4

)

32 (1.3

)650 (

25.6)

71(2.8) 40(1.6)

300

(11.

8)

270 (10.6) 40 (1.6)

25(1.0)

25(1.0)

35(1.4)

35(1.4)

48 (1.9)37 (1.5)325 (12.8)

362 (14.3)310 (12.2)672 (26.5)

774 (30.5) Max. Tool Swing

140 (5.5)

253.5

(10.0)

140(5.5)

8(0.3) 67(2.6)

270.

6(1

0.7)

19.3(0.8)

317.4(12.5)

317.4(12.5)

695.9

(27.4)57 (2.2)

60 (2.4)

117 (4.6)

140 (5.5)

110 (4.3)

362 (14.3) X-Axis Travel)672 (26.5)

325 (12.8) 37 (1.5)

48 (1.9)

458

(18.

0)32 (1.3

)

650

(25.6)

317.4

(12.5)

7(0

.3)

67(2

.6)

8(0

.3)32

(1.3

)

35(1

.4)80

(3.1)

140(5.5)

338.1

(13.3) 77

5.9(30

.5)

40 (1.6)

25(1)

25(1)

35(1.4)

35(1.4)

170(6.7)

70.1

(2.8

)

310 (12.2)270 (10.6)

369(14.5)

40(1.6)70(2.8)

7(0.3)

140(5.5)

667 (26.3)

362(14.3) st

215(8.5)

112(4.4) 325

(12.8)

438.

6 (1

7.3)

51.4

(2.0

)49

0 (1

9.3)

37 (1.5)

40(1.6)

50(2.0)

ø 785

(30.9)ø 650(25.6)

9.092

(0.4)

ø 650

(25.6

)

48 (1.9)

150(5.9)

112 (4.4)

112 (4.4)

26(1.0)

112 (4.4)

7(0

.3)

50(2

.0)

112

(4.4

)

47 (1.9)60(2.4)

112 (4.4)

50 (2.0

)90 (3.5

)

55.5

(2.2

)

458

(18.

0)25

(1.0

)

667 (26.3)

362 (14.3) X-AXIS TRAVEL305 (12.0)

37 (1.5)325 (12.8)40(1.6)

50(2.0)

215 (8.5)

ø 805 (31.7) MAX. TOOL SWING

ø 220.4

(8.7)

ø 487

(19.

2)

ø 258.7(10.2)

279.8 (11.0)

242.8 (9.6)

63 (2.5)

26 (1.0)

ø 60

(2.4)

Tool Interference Diagram

PUMA 480[L/XL]

PUMA 480M[LM] PUMA 480XLM

std.10 station

12 station 12 station

12 station opt.

std. std.

Page 11: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

Unit : mm (inch)Working Range

74(2.9)

98 (3.9) 7(0.3)174 (6.9)

257 (10.1) Tail Stock Travel : 1000 [2050 / 3070](39.4 [80.7 / 120.9])

Quill Travel : 120 (4.7)54

(2.1)

150 (5.9)157 (6.2)

100(3.9)

37 (1.5

)530

(21"

)

Z-Axis Travel : 1105 [2155 / 3100](43.5 [84.8 / 122.0])

X-Ax

is Tr

avel

: 362

(14.

3)32

5 (1

2.8)

20 (0.8

)40 (1.6

)5 (0.2

)

74(2.9)

99 (3.9) 6(0.2)174 (6.9)

257 (10.1) Tail Stock Travel : 1000 [2050 / 3070](39.4 [80.7 / 120.9])

Quill Travel : 120 (4.7)53 (2.1)100 (3.9)

151 (5.9)157 (6.2)

57 (2.2

)

530

(21"

)

Z-Axis Travel : 1105 [2155 / 3100](43.5 [84.8 / 122.0])

X-Ax

is Tr

avel

: 362

(14.

3)30

5 (1

2.0)

20 (0.8

)60 (2.4

)90 (3.5

)

74(2.9)

57 (2.2) 7(0.3)174 (6.9)

257 (10.1) Tail Stock Travel : 1000 [2050 / 3070](39.4 [80.7 / 120.9])

Quill Travel : 120 (4.7)95 (3.7)25 (1.0)113 (4.4)

85 (3.3)92 (3.6)

37 (1.5

)

530

(21"

)

Z-Axis Travel : 1105 [2155 / 3100](43.5 [84.8 / 122.0])

X-Ax

is Tr

avel

: 362

(14.

3)32

5 (1

2.8)

20 (0.8

)40 (1.6

)10 (0.4

)

74(2.9)

80 (3.1) 34(1.3)174 (6.9)

152 (6.0) Tail Stock Travel : 1000 [2050 / 3070](39.4 [80.7 / 120.9])

Quill Travel : 120 (4.7)50 (2.0) 95 (3.7) 72 (2.8)

108 (4.3)142 (5.6)

37 (1.5

)530

(21"

)

Z-Axis Travel : 1105 [2155 / 3100](43.5 [84.8 / 122.0])

X-Ax

is Tr

avel

: 362

(14.

3)32

5 (1

2.8)

110

(4.3

)20 (0.8

)20 (0.8

)90 (3.5

)

74(2.9)

171.5 (6.8)174 (6.9)

257 (10.1) Tail Stock Travel : 1000 [2050 / 3070] (39.4 [80.7 / 120.9])

Quill Travel : 120 (4.7)

19.5(0.8)60 (2.4)75 (3.0)

142 (5.6)199.5 (7.9)

40 (1

.6)

530

(21"

)

Z-Axis Travel : 1105 [2155 / 3100](43.5 [84.8 / 122.0])

X-Ax

is Tr

avel

: 362

(14.

3)33

5 (1

3.2)

20 (0.8

)80 (3.1

)10 (0.4

)

27 (1.1

)

74(2.9)

44.5 (1.8) 69.5(2.7)174

(6.9)

257 (10.1)Quill Travel : 120 (4.7)

40 (1.6) 95 (3.7) 107.5 (4.2)

72.5 (2.9)142(5.6)

7 (0.3

)

530

(21"

)

Z-Axis Travel : 1105 [2155 / 3100](43.5 [84.8 / 122.0])

X-Ax

is Tr

avel

: 362

(14.

3)35

5 (1

4.0)

20 (0.8

)20 (0.8

)60 (2.4

)

100

(3.9

)

Tail Stock Travel : 1000 [2050 / 3070](39.4 [80.7 / 120.9])

11

PUMA 480[L/XL]

Straight milling unitOD Tool Holder

PUMA 480M[LM/XLM]

OD Tool Holder

Angular milling unitID Tool holder ID Tool holder

Page 12: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

4305 (169.5) 330(13.0)

2017

(79.

4)

3940 (155.1)2690 (105.9)1200 (47.2)50 (2.0)

365(14.4)

566 (22.3) 2050 (80.7)

560

(22.

0)11

70 (4

6.1)

1163

(45.

8) 2170

(85.

4)

1460 (57.5)

2810 (110.6)4270 (168.1) 930 (36.6)

1050

(41.

3) 2090

(82.

3)

4335 (170.7)4635 (182.5)

2090

(82.

3)11

63 (4

5.8)

2105 (82.9)145(5.7)

Door Open Space : 1110 (43.7)

2217 (87.3)

2170

(85.

4)11

46 (4

5.1)

1163

(45.

8)60

2 (2

3.7)

2181

(85.

9)

5425 (213.6) 332(13.1)5060 (199.2)365 (14.4)

50(2.0)

1200 (47.2) 3810 (150.0)

2090

(82.

3)11

63 (4

5.8)

1460 (57.5) 1295 (51.0)2305 (90.7)145(5.7) 1040 (40.9)

3930 (154.7)

5392 (212.3)5457 (214.8)

5757 (226.7)

1150 (45.3) 600 (23.6)Door Open Space : 2060 (81.1)

Side View

Side View

Top View Front View

Top View Front View

External Dimensions Unit : mm (inch)

12 Heavy duty Turning Center

PUMA 480[M]

PUMA 480L[LM]

Page 13: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

13

2200 (86.6)

3200 (126.0)

5055 (199.0) 350(13.8)

2311

.5 (9

1.0)

2017

(79.

4)29

4.5

(11.

6)

656.

5(2

5.8)

105º

1250 (49.2)345(13.6)

7000 (275.6)

6700 (263.8)6370 (250.8)

4235 (166.7) 610 (24.0) 1279.5 (50.4)949.5 (37.4)

330(13.0)

1021

.1 (4

0.2)

1260 (49.6)

280(11.0)

100

(3.9

)68

0 (2

6.8)

603

(23.

7)82

2 (3

2.4)

2270

(89.

4)

1127

.4 (4

4.4)

65(2.6)

200(7.9)

2310.5 (91.0)510 (20.1)1370 (53.9)294.9

(11.6)

27(1.1)

140(5.5)

10 (0.4

)11

36.2

(44.

7)62

0 (2

4.4)

2351

(92.

6)48

5 (1

9.1)

49.8

(2.0

)

50 (2.0

)

135.6(5.3)

Top View Front View

Side View

External Dimensions Unit : mm (inch)

PUMA 480XL[XLM]

Page 14: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

Swing over bed mm (inch) 900 (35.4)Swing over saddle mm (inch) 720 (28.3)Recom. turning diameter mm (inch) 380 (15.0)Max. turning diameter mm (inch) 650 (25.6)Max. turning length mm (inch) 992 [2042] 951 [2001] 3065 992 [2042]

(39.1 [80.4]) (37.4 [78.8]) (120.7) (39.1 [80.4])Bar working diameter mm (inch) 165.5 (6.5) 165.5 (6.5) *Travel distance X-axis mm (inch) 362 [57+305] 362 [37+325] 362 [37+305] 362 [37+325] 362 [57+305]

(14.3 [2.2+12.0]) (14.3 [1.5+12.8]) (14.3 [1.5+12.0]) (14.3 [1.5+12.8]) (14.3 [2.2+12.0])Z-axis mm (inch) 1105 [2155] (43.5 [84.8]) 3100 (122.0) 1105 [2155] (43.5 [84.8])

Spindle speed r/min 1500 1000Spindle nose ASA A1 #15 A2 #20Spindle bearing diameter (Front) mm (inch) 240 (9.4) 460 (18.1)Spindle through hole mm (inch) 181 (7.1) 275 (10.8)Cs spindle index angle deg - 360 (in 0.001) - 360 (in 0.001) -No. of tool station st 10 12 10 12 10OD tool height mm (inch) 32 x 32 (1.3 x 1.3) 25 x 25 (1.0 x 1.0) 32 x 32 (1.3 x 1.3) 25 x 25 (1.0 x 1.0) 32 x 32 (1.3 x 1.3)Boring bar diameter mm (inch) ø 80 (3.1) ø 60 (2.4) ø 80 (3.1) ø 60 (2.4) ø 80 (3.1)Indexing time (1st swivel) s ø 0.25Rotary tool spindle speed r/min - 3000 - 3000 -Rapid traverse X-axis m/min (ipm) 16 (630)

Z-axis m/min (ipm) 20 [18] (787.4 [708.7]) 10 (303.7) 20 [18] (787.4 [708.7])Max. cutting feedrate X-axis mm/rev (ipr) 500 (19.7)

Z-axis mm/rev (ipr) 500 (19.7)Quill diameter mm (inch) 120 (4.7)Quill bore taper MT# MT#6Quill travel mm (inch) 120 (4.7)Main spindle motor (30min) kW (Hp) 45 (60.3)Servo motor X-axis kW (Hp) 4.0 (5.4)

Z-axis kW (Hp) 7.0 [6.0] (9.4 [8.0]) 6.0 (8.0) 7.0 [6.0] (9.4 [8.0])Rotary tool spindle motor kW (Hp) - 11 - 11 -Coolant pump kW (Hp) 0.4 (0.5)Coolant tank capacity (rated capacity) kVA 53.1 58.1 53.1 58.1 53.1Machine height mm (inch) 2170 [2270] 2411 2170 [2270]

(85.4 [89.4]) (94.9) (85.4 [89.4])Machine dimension length mm (inch) 4335 [5452] 4615 [5732] 6980 4335 [5452]

(170.7 [214.6]) (181.7 [225.7]) (274.8) (170.7 [214.6])width mm (inch) 2050 [2217] 2340 2050 [2217]

(80.7 [87.3]) (92.1) (80.7 [87.3])Machine weight kg (Ib) 8600 [10600] 8900 [10900] 12500 9100 [11100]

(18959.5 [23368.7]) (19620.9 [24030.0]) (27557.4) (20061.8 [24470.9])

14 Heavy duty Turning Center

Machine SpecificationsStandard Feature

Optional Feature

• Coolant supply equipment• Foot switch• Full enclosure chip and coolant shield• Hand tool kit, including small hand tool for operations• Hydraulic chuck & actuating cylinder *• Hydraulic power unit• Levelling bolts & plates• Live center• Lubrication equipment• Soft jaws *• Standard tooling kit (tool holders& boring sleeves)• Work light

• Additional tool holders & sleeves• Air blast for chuck jaw cleaning• Air gun• Automatic door with safety device• Automatic measuring system (in process touch probe)• Automatic power off• Bar feeder interface• Chip bucket• Chip conveyor • Controller : Fanuc 31i-A• Dual chucking pressure• Hardened & ground jaws• Hydraulic steady rest• Manual steady rest• Oil skimmer• Pressure switch for chucking pressure check• Programmable tail stock• Proximity switches for chuck clamp detection• Proximity switches for quill position detection• Signal tower (yellow, red, green)• Special chucks• Tailstock quill for dead center (MT #5)• Tool monitoring system• Tool pre-setter (hydraulic type)

Capacity

Carriage

Main Spindle

Tool Post

Tail Stock

Feedrate

Motors

Machine Size

Description Unit PUMA 480[L] PUMA 480M[LM] PUMA 480XL PUMA 480XLM PUMA 480D[LD]

Tank Capacity

• Design and specifications are subject to change without notice.• Doosan is not responsible for difference between the information in the catalogue and the actual machine.

* : Max. bar working diameter can be set bythe workpiece chucking system used

* : Hyd. Chuck and cylinder, Soft jaws are not standard items of PUMA 480D / LD

Page 15: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

Item Spec. Fanuc 32i-AControlled axes X, Z, C (!)Simultaneously controlled axes Std. 2 axes 3 axes (!)Backlash compensation 0~±9999 pulsesCs contouring control (!)Follow-up / Chamfering on / offHRV2 controlLeast input increment 0.001mm / 0.0001"Stored stroke check1 Overtravel controlAutomatic operation (memory) / Buffer registerHandle incremental feed X1, X10, X100Search function Sequence NO. / Program NO.1st reference position return Manual, G282nd reference position return G30Reference position return check G27Circular interpolation G02Continuous thread cuttingDwell G04Linear interpolation G01Multiple threading / Thread cutting retractPolar coordinate interpolation (!)Thread cutting / Synchronous cuttingFeed per minute / Feed per revolutionFeedrate override 0 - 200 % (10% unit)Jog feed override 0 - 2000 mm/minRapid traverse override F0 / 25 / 100 %Tangential speed constant controlSpindle orientationConstantant surface speed control G96, G97M-function M3 digitsMulti-spindle control (!)Rigid tappingSpindle speed override 0~150%Absolute / Incremental programmingCanned cycle for drilling / Turning Custom macroDecimal point programming/pocket calculator type decimal point programmingDirect drawing dimension programmingeZ Guide i Conversational programming

15

NC Unit Specifications Fanuc 32i-A

: Standard OPT : Option (!) : only M type *1 : Standard Part program length is different on export condition. On the addition of optional functions, its length can be reduced.

Controls

AxisFunctions

Operation

FeedFunctions

ProgrammingFunctions

Axuiliary &SpindleFunctions

Interpolation

Item Spec. Fanuc 32i-AMaximum program dimension ±9 digitsMulti repetitive canned cycle G70~G76Multi repetitive canned cycle 2Optional block skip (without hardware) Total 9 (Only NC function)Sequence number N8 digitsProgrammable data input G10Sub program call 10 folds nested 10Work coordinate system selection G52~G59Auto tool offsetTool monitoring system Opt.Direct input of tool offset value measured BTool geometry / wear compensation Geometry & wear dataTool life managementTool nose radius compensationT-code function T2+2 digitsTool offset G43, G44, G49Tool offset pairs ±6 digits 64Tool offset value counter inputBackground edittingExpanded part program editting Copy, Move, Change of NC programNo. of Registered programs 500eaPart program editing / Program protectPart program storage length*1 640mDisplay of spindle speed and T-code at all screenHelp function Alarm & Operation displaySelf diagnostic functionServo setting screen / Spindle setting screenStatus display / Lock function Tool path graphic display Opt.(!)External key input / External data inputExternal work number searchI/O interface RS-232CMemory card input and outputReader puncher control CH1 interfaceEthernet function Embedded ethernet functionMDI / DISPLAY unit 10.4" color TFT LCDPMC system

ProgrammingFunctions

Tool Functions

Editing Op.Functions

Data Input &Output

OtherFunctions

Setting &Display

Page 16: Powerful, Heavy Duty Turning Center - PUMA Machine Tools€¦ · 02 Heavy duty Turning Center ... wide range of cutting coverage along with rapid positioning and fast bi-directional

http://www.doosaninfracore.com/machinetools

Design and specifications are subject to change without prior notice.EX 1012SPi-ser

Head Office :

Doosan Tower 23rd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699

Doosan Infracore America Corp.:

8 York Avenue, West Caldwell, NJ 07006, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbH :

Hans-Böckler-Strasse 29, D-40764 Langenfeld-Fuhrkamp, Germany. Tel : ++49-2173-8509-0 Fax : ++49-2173-8509-60

Doosan Infracore Yantai Co., LTD :

13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389

Powerful, Heavy Duty Turning Center