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16.07.2009 Seite 1 AEI Maputo Workshop for SSA Electrification Experts, June 9 -12, 2009 Mozambique Approach Operation Results Micro Hydro Mill Retrofits

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16.07.2009 Seite 1AEI Maputo Workshop for SSA Electrification Experts, June 9 -12, 2009

Mozambique

Approach

Operation

Results

Micro Hydro Mill Retrofits

16.07.2009 Seite 2

Maize mills…

Maize mill connected to the new turbine after improvements

Approach...

16.07.2009 Seite 3

Fore-bay tank & penstock…

Fore-bay tank after

increasing the wall height Fore-bay tank with

brick wall of round

shape on lower side

Steel penstock of 150mm diameter that reduces to 100mm.

Old state Improved state

Approach...

16.07.2009 Seite 4

Canals…

Canal runs through

bush and neighbours’

fields

Canal where it enters into a

pipe to cross a road clogged

It is recommended to put a

bigger pipe or second pipe

Measuring water flow

using a propeller

current meterAt intake 120l/sec

At forebay tank – 60l/sec

Water losses – 60 l/sec due to

leakage of canal

It is recommended to place

plastic folio, or stone pitching

or brick lining on leaking

positions

16.07.2009 Seite 5

Turbines...

Turbine housing cover

Turbine cups out of

channel ironOld

New

Turbine

Old

New

New turbine

with

aluminium

Pelton cups

Approach...

16.07.2009 Seite 6

Turbines...

Turbine housing cover and

pulley in original state

Turbine cups out

of railway sleeper

iron, shaped by a

blacksmith

Turbine in old state

Turbine performance is improved

by cutting out gaps in the cupsTurbine housing cover and

pulley after improvements

Approach...

16.07.2009 Seite 7

Alternators…

Alternator 28kVA (22kW)

Type: Marelli Generators MJBAlternator is connected to the turbine

via aluminum pulley and vee belts

Approach...

16.07.2009 Seite 8

Power houses…

The old mill house Foundation for new power house

Builders: owner & brother

New power house

under construction

Approach...

16.07.2009 Seite 9

Transmission lines & household connections…

Transmission poles were harvested locally, treated against termite attack, wrapped

with pvc folio on the part that goes into the ground.

This forms part of training of local artisans.

Houses are

fitted with

cables, sockets

and switches.

Transmission polesABC Cables

Approach...

16.07.2009 Seite 10

Water use…

Excess water in the canal and water coming out of the turbine

is used for irrigation.

Approach...

16.07.2009 Seite 11

Operation...

Maize mill owners:

• Produce and sell power to the households via minigrid or battery charging,

• collect the connection fee and tariff (flat rate based on number of light sources),

• repay their loan for mill upgrading within two years into a community revolving fund,

• are responsible for improvement and maintenance of the turbines, water system (canals,

forebay tanks, sand filters and intakes) and power houses,

• are forming part of the community committee for the management of the fund,

• are trained in business management.

Households:

• Pay 50% of the inhouse installation (or battery) by monthly payments for up to two years,

• contribute with poles and labour for the establishment of the minigrids,

• selected young people are trained as electricians for maintaining the grid and inhouse

installations.

Others:

• AKSM is organising the community, training the mill owners and gives legal support

• Local vocational school is involved in the improvement of turbines,

• technical personal of the Regional Department of Energy and AKSM are trained in survey

and design of MHPP,

• Regional Department of Energy and EdM approve technical standard, control quality of the

minigrid and give benchmarks for the design of tariffs.

16.07.2009 Seite 12

Results...

Name of owner Power

in kWDirect connected HH

(5,5 people/HH)

Battery

Charging

People

Planned Done/

Re-planned

Lino Ndacada 22 25 24 5 / 60 462

Jimi Pondo 16 10 37 40 424

Tomas Nguarai 22 30 21 / 40 50 495

Estevao Benjamin Mucheca 16 30 0 / 27 20 259

Estimated additional HH on batteries 180 990

Total 76 95 82 / 128 5 / 350 479 / 2.630

TC Project: 102.300 € TC/Person: 39 € TC/KW PP: 154 € TC/KW: 1.346 € (incl. grid + connections)

16.07.2009 Seite 13

• There is good potential for local manufacture of runners and turbines, the

• market however is still very limited and services are rather expensive.

• Demand for more microhydro projects is generated in the region.

• Productive use of electricity is now starting (poultry)

• Number of local shops is increasing.

• Street lighting improves safety in the community.

• Church installed with lighting is being used as community meeting place.

• School and teachers are connected for evening classes.

• Project attracts good publicity (TV, local radio and politicians)

• Other actors are now copying the approach (Practical Action)

• Revolving fund out of loan repayments and connection fees for

• maintenance, grid extension and income generating activities based on

• electricity.

Results...

16.07.2009 Seite 14

[email protected]

+258-21496945 / +258-824243944

Kanimambo…