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Plant - 1 Plant - 2
Implemented Kaizen, 5S,
record & report Operational
(PQCDSM) Metrics
80,000 Sq.Ft manufacturing space
Turn Key solution capability: From product Design to
process establishment at customer’s place
Designed & manufactured over 2600 Class 101
precision injection moulds. Highest Cavitation = 144.
First Indian Mould Making Company to make
Cube Mould.
Brief Company Profile
To be the MOST preferred supplier to our
customers from concept to delivery in
development of tools & value added services, with
innovative and sound manufacturing solutions, in
the chosen markets on a global platform.
To be on concurrent technologies to
support global markets through innovation,
excellence in design and performance.
Vision
Mission
Services & Capabilities
Product Design
• Engg. Design from concept
• Reverse Engineering
Rapid Prototyping
• DFM
• Mould Flow Analysis
Mould Design Validation
Proto / Pilot Mould Manufacturing
Production Mould Manufacturing
Mould Qualification – SPC / DOE / SIM
Concept to Realization
Our Journey
1989 1992 2007 2010 2012 2013 2014
First Bi-Injection
Mould
In-House Vacuum
Heat Treatment,
First Rotary
Bi-Injection Mould,
First Stack Mould
First
Cube Mould
Laser Sintering
Vacuum Heat
Treatment
First Vertical
IMC MouldFirst unscrewing
Mould for Pckg.
Made 500+
Unscrewing moulds
Established New State of the
Art Robotic Cell for
manufacturing
2002
First Fully Hot
runner Mould
2nd Tool Room
ISO Certification
5 X Fanuc All Electric IMMs for Mould Testing
2015
Second Robotic Cell with
5X ZK make EDMs
2016
First commercial Cube Mould
Deep Hole Drilling Machine
2017
16 + 16 Stack Mould For a Flip
top Closure with Tamper Proof
& IMC , Wt: 8 tons, CT: 14 sec
2018
Business
About Sales
DOMESTIC
45%
Market Segment
PACKAGING
80%EXPORT
55%
ELECTRICAL
5%
AUTOMOTIVE
5%
MEDICAL
& OTHERS
10%
Mr. Dayanand Reddy
(Founder and Managing Director)
Vasantha backed by years of experience and state of
the art technology with innovation has been successful
in aligning to the demanding requirements of our
customers across the globe.
Today, Vasantha is capable of delivering the products
and services in the most efficient and meaningful
manner, by which the customers get best of the quality
in a timely manner at the most competitive price as
compared to any global tool room.
Director’s Desk
Our Team
Our People are Our Strength
Engineering
Graduates - 60Quality Department
Personnel - 22Total Staff
(approx.)320
16
1921
24
Our Growth
Sales in $M YOY
2013-14 2014-15 2015-16 2016-17
Average Organic Growth
of Approx.
12.8%
26
2017-18
State of the Art Manufacturing
facilities and processes resulting in
HIGH ACCURACY AND QUALITY
TOOLING.
Complete Control of all tool
aspects with the capability to
do EVERYTHING In-House.
Faster lead times due to decades
of TECHNICAL EXPERTISE &
HUGE CAPACITIES.Highly experienced
CORE TEAM
ACTIVE INVOLVEMENT &
DEDICATION form the owners
(Family–run business)
Our Strength (USP)
SMOOTH AND RELIABLE
PROJECT MANAGEMENT with
experience in aligning to customer
protocols
Core Infrastructure
CAD / CAM 25 Work Stations
• Integration by Chameleon Handling Systems
• Minimum Human Involvement
• Precision Machining
• High Productivity
• Consistency & Repeatability
• Cavity to Cavity Interchangeability
Cutting Edge Technology
Fully Automated Robotic Cell exclusively for CNC Milling
1st
Fully Automated Robotic Cell exclusively for EDM
South
East Asia
of its
kind in
World Renowned Machinery
Laser Sintering –
For Conformal Cooling
Yasda High
Speed Milling
CNC Milling Machines
CNC EDM Laser Sintering
To Optimize
Cycle Time
Laser Sintering For Conformal Cooling
Without
Conformal Cooling
Case Study : Spray Cap Conformal Cooled insert
With
Conformal Cooling
Cavitation: 16
Cycle Time: 17
Cavitation: 16
Cycle Time: 24
Vacuum Heat Treatment
Make: ALD Dynatech
Maximum Temperature: 1100 Deg C
Vacuum Pressure: - 5 milli bar
Size: 400 X 400 X 600 mm
• State-of-the-Art Machines
• Husky, Arburg, Milacron, Fanuc
• 50 Tons to 460 Tons
• Bi-Metallic Screws
• Bi-Injection Auxiliary
• E-multis, Turn tables
• Vertical Molding
• Experience in Processing PE, PP, PC, PA66 40% GF,
PPS 30% GF, ABS, Acrylic, Acetal.
Mould Testing & Qualification
Manufacturing Equipment
• 5 High Speed CNC Milling.
• 4 High Speed Graphite Milling.
• 17 CNC Milling.
• 19 EDMs.
• 5 Wire EDMs.
• 3 CNC Lathes
• 2 Deep Hole Drilling – Flat & Round
• 55 Conventional Machines.
• Surface Grinding.
• Cylindrical Grinding.
• Conventional Milling.
Quality Equipment
Sl. No Description Make
1 CMM ZEISS
2 CMM ZEISS
3 CMM ZEISS
4 CMM ZEISS
5 CMM ZEISS
6 CMM TESA
7 O - Inspect ZEISS
9 Rapid i VMM
10 Profile Projector OPTOMECH
11 Profile Projector MITUTOYO
12 Tool Maker Microscope MITUTOYO
We at Vasantha family are committed to supply productive, high quality and reliable Moulds, through effective
application of Quality Management System and continual improvement of design and manufacturing process.
Quality Policy
• High-End Design Capabilities
• Design for Manufacturability (DFM) - Value addition in
terms of Product Design, Optimum Mould Design and
Optimum Cycle Times
• Mould Flow Analysis
• 3D Mould Design Using ProE
• Experienced Mould Designers
• Strong Mould Design Concepts
• World Class Infrastructure
• High End Tool Room Machines
• In-house Vacuum Heat Treatment
• In-house Laser Sintering Machine (Conformal Cooling)
• State-of-the-Art All Electric Injection Moulding Machines
for Mould Trials
• State-of-the-Art Metrology Equipment
• CMM from Zeiss, O-Inspect from Zeiss
WHYVasantha ?
WHYVasantha ?
Precision Finishing
Assurance on Cavity to Cavity and Mould to Mould insert
inter-changeability
Excellent Polishing Capabilities
Effective Documentation Procedures from Design to Mould
Qualification with traceability Capabilities
Usage of world class Steel like Stavax, Mirrax, Orvar Supreme
and Stainless Steel Mould Base (Roy Alloy from Edro / Uddeholm)
WHYVasantha ?
• Mould Qualification
• 4 Hours of Dry Run
• Disassemble and check Mould for any Scoring / Wear Tear
• Observe for Foreign particles
• 8 Hours Mould Qualification Run (MQR) - wet run
• Preventive Maintenance Training
• Ability to align for Cleanroom Moulding - Coatings,
Graphite impregnated guide bushes, servo electric
technologies, etc.
• Project Management
• Knowledge to interpret Quality Reports
• Facilitates from DFM to Mould Commissioning
• Weekly Reviews (Internal and Customer)
• Weekly Updates with Photographs of Mould Progress
WHYVasantha ?
• Parts Qualification
• Scientific Injection Moulding (SIM)
• Optimized Cycle Time
• Cp, Cpk Study using Minitab Software
• Measurement Capability
• Dimensional Guidelines
• Gauge R & R
• In-house Jigs and Fixture Manufacturing and Qualifying
Capability
Mould Commissioning & Service Support
• Mould Commissioned by trained Personnel
• Preventive Maintenance Training
• Exclusive Team for Mould Service and Spares Support
WHYVasantha ?
• In house Laser Sintering Machine (Conformal Cooling) to
optimise the cycle times.
• Unscrewing moulds using servo motors.
• Moulds for wide mouth jars to run on IMM.
• In-mould labelling moulds.
• Faster delivery schedules.
• With increased capacity, can handle bigger projects
globally.
• Bi-Injection Moulds with core back, rotary, cube
techniques.
• Stack moulds for single/two components.
Our Brand New
Stack Mould
Tool Gallery
Tool Gallery
Tool Gallery
Tool Gallery
Product Desc: Downy Cap
Cavitation : 48 Cavities X 2 moulds.
Converter : Aptar Brazil., End Customer: P & G
Mould Commissioned: Oct, 2012
Valve gate, unscrewing mechanism with Rack
& Pinion connected to Hydraulic Cylinder
Tool Gallery
Product Desc: Pepino Cap
Cavitation : 32 Cavities X 2 moulds
Converter & Customer : Unilever Italy.
Mould Commissioned: Jan ,June 2018
Valve gate, unscrewing mechanism with Rack
& Pinion connected to Hydraulic Cylinder
Tool Gallery
Product Desc: Dazzle
Cavitation : 24 Cavities
Converter & Customer : Unilever UK.
Mould Commissioned: Oct, 2016
Valve Gate gate, Snap on
Product Portfolio
Product Portfolio
Product Portfolio
Employee Welfare
• Employee state insurance scheme
• Others Group Mediclaim Policy, Group Personal Accident
• Insurance Policy
• PF with EDLI scheme/LIC group insurance
• LIC group gratuity scheme (up to 1 million Rs)
• LTA
• Quarters, 80 flats, single bed room and hall
• Sports – employee engagement schemes
• Annual picnic
• Award / reward
Employee Benefits
2015 - Constructed an
80-Apartment Buildingfor employee housing
Awards & Recognitions
Outstanding
New Generation
Entrepreneur Awardto Mr. Reddy
India
Manufacturing Excellence Award
Recognition From
PLASTICON In Excellence For
Innovative Molds & Dies - 2015, 2018
Our Client Map – All over the World!
Canada United Kingdom
Europe
Russia
China
Poland
Germany
Italy
Ireland
Turkey
Dubai
Saudi Arabia
Mashreq
India
Srilanka
Vietnam
Nepal
Bangladesh
Korea
Japan
Indonesia
Egypt
Kenya
Tanzania
South Africa
Mexico
Luxembourg
Morocco
Brazil
Customers
Sales Offices
Spain
USA
Argentina
Our Valued Customers
