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PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration • Mechanical Compression Refrigeration • Absorption Systems • Troubleshooting and Maintaining Refrigeration Systems • Refrigerant Regulations • Refrigerant Handling

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Page 1: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

PowerPoint® PresentationPowerPoint® Presentation

Chapter 6Chapter 6Refrigeration SystemsRefrigeration Systems

Refrigeration • Mechanical Compression Refrigeration •

Absorption Systems • Troubleshooting and Maintaining

Refrigeration Systems • Refrigerant Regulations • Refrigerant Handling

Refrigeration • Mechanical Compression Refrigeration •

Absorption Systems • Troubleshooting and Maintaining

Refrigeration Systems • Refrigerant Regulations • Refrigerant Handling

Page 2: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A refrigeration system controls the absorption and rejection of heat by refrigerant to move heat from inside a cooled space to outside the cooled space.

A refrigeration system controls the absorption and rejection of heat by refrigerant to move heat from inside a cooled space to outside the cooled space.

Page 3: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

In a mechanical compression refrigeration system, a compressor is used to produce the refrigeration effect.

In a mechanical compression refrigeration system, a compressor is used to produce the refrigeration effect.

Page 4: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Refrigerant vapor pressure charts list the saturation temperature and pressure of refrigerants.

Refrigerant vapor pressure charts list the saturation temperature and pressure of refrigerants.

Page 5: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Refrigeration compressors include reciprocating, vane, centrifugal, and screw compressors.

Refrigeration compressors include reciprocating, vane, centrifugal, and screw compressors.

Page 6: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Refrigerant compressors are available in hermetic and semi-hermetic configurations.

Refrigerant compressors are available in hermetic and semi-hermetic configurations.

Page 7: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

An air-cooled condenser removes heat from high-pressure refrigerant vapor by air blown across the condenser coils.

An air-cooled condenser removes heat from high-pressure refrigerant vapor by air blown across the condenser coils.

Page 8: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Water-cooled condensers transfer heat from refrigerant vapor to water.

Water-cooled condensers transfer heat from refrigerant vapor to water.

Page 9: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Evaporative condensers reject heat through the evaporation of water.

Evaporative condensers reject heat through the evaporation of water.

Page 10: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A fin comb is used for condenser maintenance to straighten damaged or bent fins, which limit airflow and reduce condenser efficiency.

A fin comb is used for condenser maintenance to straighten damaged or bent fins, which limit airflow and reduce condenser efficiency.

Robinair Division, SPX CorporationRobinair Division, SPX Corporation

Page 11: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A thermostatic expansion valve uses temperature readings at the evaporator outlet to control the rate of refrigerant flow into the evaporator.

A thermostatic expansion valve uses temperature readings at the evaporator outlet to control the rate of refrigerant flow into the evaporator.

Page 12: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

The opening and closing of a thermostatic expansion valve is controlled by the pressure in the remote bulb.

The opening and closing of a thermostatic expansion valve is controlled by the pressure in the remote bulb.

Page 13: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

An automatic expansion valve controls the temperature of the refrigerant by controlling the pressure in the evaporator.

An automatic expansion valve controls the temperature of the refrigerant by controlling the pressure in the evaporator.

Page 14: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

As refrigerant is forced through the capillary tube, it loses pressure until it is at the desired evaporator pressure.

As refrigerant is forced through the capillary tube, it loses pressure until it is at the desired evaporator pressure.

Page 15: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

An evaporator vaporizes low-pressure refrigerant liquid into a low-pressure vapor.

An evaporator vaporizes low-pressure refrigerant liquid into a low-pressure vapor.

Page 16: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A hot-gas defrost uses hot gas from the compressor to melt frost on the evaporator.A hot-gas defrost uses hot gas from the compressor to melt frost on the evaporator.

Page 17: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

An evaporator pressure regulating valve allows two evaporators running from the same compressor to maintain different temperatures.

An evaporator pressure regulating valve allows two evaporators running from the same compressor to maintain different temperatures.

Page 18: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Accessories are used for maintaining and controlling the flow of refrigerant in a refrigeration system.

Accessories are used for maintaining and controlling the flow of refrigerant in a refrigeration system.

Page 19: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Pressure switches control refrigeration system temperature through changes in system pressure.

Pressure switches control refrigeration system temperature through changes in system pressure.

Ranco Inc.Ranco Inc.

Page 20: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Ammonia systems operate at high temperatures and pressures and must have special controls and fittings to control the release of ammonia gas.

Ammonia systems operate at high temperatures and pressures and must have special controls and fittings to control the release of ammonia gas.

Page 21: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

The direction of refrigerant flow in a heat pump is controlled by a reversing valve.The direction of refrigerant flow in a heat pump is controlled by a reversing valve.

Page 22: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Heat pumps may use air or water as the heat source.

Heat pumps may use air or water as the heat source.

Page 23: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Chillers use chilled water to cool large building spaces.Chillers use chilled water to cool large building spaces.

Page 24: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A cooling tower cools water from a condenser by the evaporation of water as it cascades through the tower.

A cooling tower cools water from a condenser by the evaporation of water as it cascades through the tower.

Page 25: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Absorption systems use a generator and absorber in place of the compressor to raise system pressure.

Absorption systems use a generator and absorber in place of the compressor to raise system pressure.

Page 26: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Gauge manifolds are used to take pressure readings, add or remove refrigerant, and remove air from a system before it is filled with refrigerant.

Gauge manifolds are used to take pressure readings, add or remove refrigerant, and remove air from a system before it is filled with refrigerant.

Page 27: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Service valves are front-seated for isolating parts of the system, mid-seated for adding or removing refrigerant or taking system pressures, and back-seated during normal operation.

Service valves are front-seated for isolating parts of the system, mid-seated for adding or removing refrigerant or taking system pressures, and back-seated during normal operation.

Page 28: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Refrigeration system pressure readings are taken by connecting the blue hose to the low-pressure side service valve and the red hose to the high-pressure side service valve with both gauge manifold valves front-seated.

Refrigeration system pressure readings are taken by connecting the blue hose to the low-pressure side service valve and the red hose to the high-pressure side service valve with both gauge manifold valves front-seated.

Page 29: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A head pressure controller prevents the condenser pressure from falling too low and starving the evaporator for refrigerant.

A head pressure controller prevents the condenser pressure from falling too low and starving the evaporator for refrigerant.

Page 30: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

The EPA has established regulations under Section 608 of the Clean Air Act to regulate the handling of ozone-depleting substances.

The EPA has established regulations under Section 608 of the Clean Air Act to regulate the handling of ozone-depleting substances.

Page 31: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A recovery unit is used to recover refrigerant for reuse.

A recovery unit is used to recover refrigerant for reuse.

Page 32: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A leak detector is a device used to detect refrigerant leaks in air conditioning or refrigeration systems.

A leak detector is a device used to detect refrigerant leaks in air conditioning or refrigeration systems.

Page 33: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

A vacuum pump removes all air from a refrigeration system.

A vacuum pump removes all air from a refrigeration system.

Page 34: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

The vacuum pump is connected to the system service valves using a gauge manifold and hoses.The vacuum pump is connected to the system service valves using a gauge manifold and hoses.

Page 35: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

Electronic leak detectors are extremely sensitive and indicate the general location of a leak.Electronic leak detectors are extremely sensitive and indicate the general location of a leak.

Page 36: PowerPoint ® Presentation Chapter 6 Refrigeration Systems Refrigeration Mechanical Compression Refrigeration Absorption Systems Troubleshooting and Maintaining

Chapter 6 — Refrigeration SystemsChapter 6 — Refrigeration Systems

The refrigerant container is placed upside down to charge with liquid and right side up to charge with vapor.

The refrigerant container is placed upside down to charge with liquid and right side up to charge with vapor.