pp67 pe gen 00 dor sp q 004_rev06 piping material classes

Peru Block 67 Field Development

Doc. Ref.: PP67-PE-GEN-00-DOR-SP-Q-004

Revision: 06 Rev Date : 27-Feb-2013

Piping Material Classes Status: IFD Class: 1

Page 1 of 17

WARNING: This document as printed may not be the latest version. Please refer to the electronic file in the EDMS R:\03.Engineering\3.2_Basic\TEMPORAL DORIS UPDATING\LUIS\27-02-13\PP67-PE-GEN-00-DOR-SP-Q-004_Rev06 - Piping Material Classes (27-02-13)\PP67-PE-GEN-00-DOR-SP-Q-004_Rev06 - Piping Material Classes.DOC

PIPING MATERIAL CLASSES

06 IFD Issued for Design 27-Feb-13 L. SERPA L. SERPA B. BARRAUD

05 IFD Issued for Design 29-Oct-12 L. SERPA L. SERPA B. BARRAUD

04 IFD Issued for Design 09-Apr-12 L. SERPA L. SERPA B. BARRAUD

03 IFD Issued for Design 27-Jul-11 F. LE FRAPPER V. FORT X. GRANDIAUD

02 IFD Issued for Design 20-May-11 F. LE FRAPPER V. FORT X. GRANDIAUD

Rev Status Revision Memo Date Written By Checked By Approved By





Page 2 of 17


INDEX

1 GENERAL .................................................................................................................................................. 3 2 REFERENCE DOCUMENTS ..................................................................................................................... 3

2.1 Project Documents ............................................................................................................................ 3 2.2 Company Documents ........................................................................................................................ 3 2.3 Codes and Standards ........................................................................................................................ 3

3 DEFINITIONS ............................................................................................................................................. 5 4 HOLD .......................................................................................................................................................... 5 5 CLASS NUMBERING PRINCIPLES .......................................................................................................... 5

5.1 Generation of number ....................................................................................................................... 5 5.2 Letters representing the flanges rating of the class .......................................................................... 6 5.3 Numbers representing the main material of the class ....................................................................... 6

6 ABBREVIATIONS ...................................................................................................................................... 6 7 PIPING SPECIAL ITEMS ........................................................................................................................... 8 8 GENERAL NOTES ..................................................................................................................................... 8

8.1 Units .................................................................................................................................................. 8 8.2 Design limits and pipe wall thickness ................................................................................................ 8

8.2.1 Design Limits ................................................................................................................................................ 8 8.2.2 Pipe wall thickness calculation principle ....................................................................................................... 8

8.3 Pipe diameters .................................................................................................................................. 9 8.4 Threaded joints .................................................................................................................................. 9

8.4.1 Threads standards ....................................................................................................................................... 9 8.4.2 Threaded connections limitations ................................................................................................................. 9

8.5 Jointing of small bore pipes ............................................................................................................... 9 8.6 Bends and elbows in small bore piping ............................................................................................. 9 8.7 Valves .............................................................................................................................................. 10 8.8 Branch reinforcement table ............................................................................................................. 10 8.9 Glass reinforced epoxy materials (GRP) ......................................................................................... 10 8.10 High Density Polyethylene materials (HDPE) ................................................................................. 10 8.11 Piping Standards ............................................................................................................................. 10

9 PIPING MATERIAL CLASSES ................................................................................................................ 11 10 BRANCH REINFORCEMENT TABLE ..................................................................................................... 14

10.1 Table for Classes B01, B03, B05, B49, D03, D05, D49, F03, F05, G49, H05 ................................ 14 10.2 Table for Classes B10, B13............................................................................................................. 15 10.3 Table for Class B11 ......................................................................................................................... 16 10.4 Table for Classes B90 ..................................................................................................................... 16 10.5 Table for Class B91, B93 & B98 ..................................................................................................... 16





Page 3 of 17


1 GENERAL

This specification covers the technical requirements of materials for pipes, fittings, flanges, valves and other piping components for use on process and utility piping systems for the Piraa and Curaray terminal facilities to be installed as part of Phase 0 and Phase 1 of Block 67 development project.

This document does not apply to:

Piping Special Items covered by Piping Special Items List (Ref [1]). Fabricated ducts Heating, plumbing, ventilation and similar piping inside buildings Instrumentation tubing Pipelines covered by the ASME B 31.4.

2 REFERENCE DOCUMENTS

2.1 Project Documents

[1] PP67-PE-GEN-00-DOR-LS-Q-003 Piping Special Items List [2] PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification [3] PP67-PE-GEN-00-DOR-DW-Q-010 Piping Standards

2.2 Company Documents

N/A

2.3 Codes and Standards

The reference documents listed below form an integral part of this Specification. Unless otherwise stipulated, the applicable version of these documents, including relevant appendices and supplements, is the latest revision published.

[4] ASME B 1.1 Unified Screw Threads [5] ASME B 1.2 Gages and Gauging for Unified Screw Threads [6] ASME B 1.20.1 Pipe Threads, general purpose (inch) [7] ASME B2.1 Pipe Threads (Except Dryseal) [8] ASME B 16.5 Pipe Flanges and Flanged Fittings [9] ASME B 16.9 Factory Made Wrought Steel Butt-welding Fittings [10] ASME B 16.10 Face to Face and End to End Dimensions of Valves [11] ASME B 16.11 Forged Steel Fittings, Socket-Welding and Threaded [12] ASME B 16.20 Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-

Wound, and Jacketed

[13] ASME B 16.21 Non-metallic Gaskets for Pipe Flanges [14] ASME B 16.24 Bronze pipe Flanges and Flanged Fittings





Page 4 of 17


[15] ASME B 16.25 Butt Welding Ends [16] ASME B 16.34 Steel Valves [17] ASME B 16.36 Steel Orifice Flanges [18] ASME B 16.47 Large diameter steel flanges NPS 26 Through NPS 60 [19] ASME B 16.48 Steel Line Blanks [20] ASME B 18.2.1 Square and Hexagonal Bolts and Screws [21] ASME B 18.2.2 Square and Hexagonal Nuts [22] ASME B31.3 Process Piping [23] ASME B31.4 Pipeline Transportation Systems for Liquid

Hydrocarbons and Other Liquids [24] ASME B 36.10M Welded and Seamless Wrought Steel Pipe [25] ASME B 36.19M Stainless Steel Pipe [26] ASME B 46.1 Surface Texture [27] ASTM B466 Standard Specification for Seamless Copper Nickel

Pipe and Tube

[28] ASTM B467 Standard Specification for Welded Copper Nickel Pipe

[29] ASTM D3035

Standard Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based Controlled Outside Diameter

[30] ASTM D3350

Standard Specification for Polyethylene Plastics Pipe and Fittings Materials

[31] ASTM F714 Standard Specification Polyethylene (PE) Plastic Pipe (SDR-PR) Based on Outside Diameter

[32] MSS SP 6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-Ends Flanges of Valves and Fittings

[33] MSS SP 9 Spot Facing for Bronze, Iron and Steel Flanges [34] MSS SP 25 Standard Marking System for Valves, Fittings,

Flanges and Unions [35] MSS SP 42 Corrosion Resistant Gate, Globe, Angle and Check

Valves with Flanged and Butt weld Ends [36] MSS SP 43 Wrought Stainless Steel Butt-Welding Fittings [37] MSS SP 45 By-pass and Drain Connection Standard [38] MSS SP 61 Pressure testing of Steel Valves [39] MSS SP 70 Cast Iron Gate Valves, Flanged and Threaded Ends [40] MSS SP 72 Ball Valves with Flanged or Butt-Welding Ends for

General Service [41] MSS SP 75 High Test Wrought Welding Fittings [42] MSS SP 80 Bronze Gate, Globe, Angle and Check Valves [43] MSS SP 97 Integrally reinforced forged branch outlet fittings -

Socket welding, threaded and butt welding end [44] ISO 10497 Testing of valves - Fire type-testing requirements





Page 5 of 17


[45] API 5 L Line Pipe [46] API 6A Specification for Christmas tree and wellhead

equipment

[47] API 6D Specification for Pipeline valves [48] API 6FA Fire test for Valves [49] API 594 Wafer-Type Check Valves [50] API 598 Valves Inspection and Test [51] API 600 Steel Gate Valves Flanged or Butt-welding Ends [52] API 602 Compact Steel Gate Valves [53] API 605 Large Diameter Carbon Steel Flanges [54] API 607 Fire Test for Soft-Seated Quarter-Turn Valves [55] API 609

Butterfly Valves Lug-type and Water-type Standard Specification for Polyethylene (PE) Plastic

[56] AWWA 207 D Steel Pipe Flanges for Waterworks Service

3 DEFINITIONS

Company Perenco Peru Petroleum Limited Supplier Entity in charge of standard product delivery

4 HOLD

N/A

5 CLASS NUMBERING PRINCIPLES

5.1 Generation of number

The class number consists of a capital letter representing the ASME flanges rating, and a two-digit number representing the main material entering into the composition of the material used for the pipes, fittings, flanges, valves, etc., of the piping material class in question.

Example: B 0 1

Flange Rating 150

Carbon steel material

The letters and numbers used for numbering piping classes are indicated hereafter:





Page 6 of 17


5.2 Letters representing the flanges rating of the class

Rating 150 300 600 900 1500 Letter B D F G H

5.3 Numbers representing the main material of the class

01 to 30: Carbon steels

45 to 70: Stainless steels

86 to 99: Other materials (Cast-iron, copper alloy, GRP, HDPE, etc.).

6 ABBREVIATIONS

ASME American Society of Mechanical Engineers

MI Malleable cast Iron

API American Petroleum Institute Mo Molybdenum ASTM American Society for Testing and

Materials MSS Manufacturers Standardization Society

AWWA American Water Works Association NPT Threading as per ASME B 1.20.1 BB Bolted Bonnet OS&Y Outside Screw spindle and Yoke BC Bolted Cover PE Plain End BE Beveled End PID Piping & Instrumentation Diagram Br Bronze PTFE Teflon

BW Butt Welding PVDF Polyvinylidiene Fluoride CAS Cast Alloy Steel RF Raised Face CCS Cast Carbon Steel RJ Machined face for ring Joint CS Carbon Steel SAW Submerged Arc Welded

CuNi Copper-Nickel SB Screwed Bonnet Cr Chromium SF Small Female face

EFW Electric Fusion Welded SM Small Male face ENP Electroless Nickel Plated SMLS Seamless ERW Electric Resistance Welded SO Slip-On ES Extended Spindle SP Standard Practice (MSS)

FAS Forged Alloy Steel SPB Split Body FCS Forged Carbon Steel SS Stainless Steel FF Flat Face STD Standard





Page 7 of 17


F6 Stainless steel, 13 % Cr SW Socket Welding Gr Grade TE Threaded End

HCP Hard Chrome Plated TM Trunnion Mounted Hh Heavy Hexagonal TPE Top Entry

ISRS Inside Screw Riser Spindle WN Welding Neck LJ Lap Joint WB Welded Bonnet

LTCS Low Temperature Carbon Steel WC Welded Cover





Page 8 of 17


7 PIPING SPECIAL ITEMS

Piping special items, referenced on PIDs, are not covered by this specification. Reference shall be made to Piping Special Items List (Ref [1]). 8 GENERAL NOTES

8.1 Units

All units are expressed in the international SI system, except for nominal bore sizes of pipes, which are in inches. Pressures are gauge pressures (in barg), unless otherwise stated. Temperatures are in degrees Celsius. Pressure/Temperature ratings of flanges are based on the latest version of the ASME B 16.5 & ASME B16.47.

8.2 Design limits and pipe wall thickness

8.2.1 Design Limits Pipe wall thickness values that are specified in this document are adequate for the full range of pressure/temperature combinations tabulated.

8.2.2 Pipe wall thickness calculation principle The calculation of pipe wall thickness values are in accordance with the ASME B 31.3 design code, and include a corrosion allowance as well as mill tolerances as applicable. The weld efficiency coefficient of welded pipes is equal to 1 (i.e. full radiography).

8.2.2.1 Corrosion allowance All carbon steel and low alloy steel materials incorporate a minimum corrosion allowance of 1.27 mm. Stainless steels, copper nickels, galvanised carbon steels, glass reinforced materials and other corrosion resistant materials are used without extra-thickness for corrosion allowance. 8.2.2.2 Mill tolerance The mill tolerance on wall thickness is as follows:

Minus 8 % for diameters 18 and above Minus 12 % for diameters up to 16".

These rules take into account the fabrication tolerances applicable to fittings.





Page 9 of 17


8.2.2.3 Retirement thickness The minimum wall thickness after reduction by:

Corrosion Allowance Mill Tolerance

Threading Allowance, where applicable, in accordance with ASME B 1.20.1. Is not less than the following:

Nominal Pipe Size (NPS)

Minimum corroded thickness (retirement thickness)

" to " 1.0 mm

1" to 8" 1.5 mm

10" 2.3 mm

12" to 14" 2.8 mm

16" to 24" 3.1 mm

Additionally, schedule "5 S" is not used for stainless steels, and schedule 80 is selected as a minimum for pipes 1 in diameter and below.

If the wall thickness required to contain the pressure is less than the "Minimum Corroded Thickness", the "Minimum Corroded Thickness" is used for pipe wall thickness selection purpose.

8.3 Pipe diameters No pipe diameter smaller than " are used, except for instruments.

Pipe diameters of 1, 2, 3, 5", 7", 9" and 22" are not used. Equipment supplied with connections of these sizes shall be adjusted to a standard size immediately adjacent to the equipment connection by means of a suitable reducing fitting. Bushings shall not be used.

8.4 Threaded joints 8.4.1 Threads standards All threaded connections shall have taper threads in accordance with ASME B 1.20.1 (NPT) (formerly ASME B 2.1).

8.4.2 Threaded connections limitations Threaded joints are not used on thermal oil system.

8.5 Jointing of small bore pipes With the exception of thermal oil systems which are joined together by butt welding, small bore piping (3/4 and smaller) shall be joined together by threaded connections.

8.6 Bends and elbows in small bore piping In small bore welded piping (1 and smaller), hot or cold-formed bends with a radius of 5D min. may be used in lieu of elbows if and where authorised in the relevant piping material class.





Page 10 of 17


8.7 Valves All valves shall comply with this specification and requirements of Valves Specification (Ref [2]). All fluids are considered without particles for valves design.

8.8 Branch reinforcement table Refer to Section 10.

8.9 Glass reinforced epoxy materials (GRP) GRP materials classes B90 (Wet Fire Network) shall be developed at next step of the project based on selected GRP joining system and Supplier Standard.

8.10 High Density Poliethylene materials (HDPE) HDPE material class B91 (Potable Water & Sewage), B93 (Hazardous, non-Hazardous Open Drain & Sewage) and B98 (non-Hazardous Open Drain) pipe and fittings shall be joined by thermal butt fusion method as recommended by the pipe manufacturer.

8.11 Piping Standards Reference shall be made to Piping Standards (Ref [3]) for connections of instruments to the piping.





Page 11 of 17


9 PIPING MATERIAL CLASSES

Class Rating Material

(corrosion allowance in mm)

Design Pressure

(barg) Design Temperature (C) Fluid Symbol

B01 150 RF CS (1.27) 19.6 -29 to 37 Nitrogen N2

13.12 220 Cooling Water CW

Diesel Oil DO Dry Instrument Air IA

B03 150 RF CS (3)

19.6 -29 to 37

Atmospheric Vent AV Closed Drain CD Cooling Water CW

Diluent DL Dry Fire Water FW Instrument Air IA

13.8 200

LP Flare LF MP Flare MF

Open Drain OD Process Fluid PF Process Gas PG

B05 150 RF CS (5)

19.6 -29 to 37 Closed Drain CD Diluent DL

13.8 200

Injection Water IW Process Fluid PF Process Gas PG

Produced Water PW

B10 150 RF CS Galvanised (1.27) 19.6 -29 to 37

Wet Utility Air UA 13.8 200

B11 150 RF CS (1.27)

19.6 0 to 37 Atmospheric Vent AV

11.3 270 Thermal Oil HM

Nitrogen N2

B13 150 RF CS Galvanised (3) 19.6 -29 to 37

Potable/Utility Water UW

13.8 200 Fire Water FW





Page 12 of 17


Class Rating Material

(corrosion allowance in mm)

Design Pressure

(barg) Design Temperature (C) Fluid Symbol

B49 150 RF SS 316L (0)

15.9 -46 to 37

Acide AC Antifoam AF Biocide BI

Corrosion Inhibitor CI Demulsifier DM

11.2 200

Foam WA Fuel Gas FG

Oxygen Scavenger OS Process Gas PG

Reverse Demulsifier RE Scale Inhibitor SI

B90 150 FF GRP (0) 12.4 18 to 43 Wet Fire Water FW B91 150 FF HDPE (0) 10.8 23 Potable Water UW

8.49 38 Sewage SW

B93 150 FF HDPE (0) 6.8 23 Hazardous & non-

Hazardous Open Drain

Swage

OD

SW 3.4 60

B98 150 FF HDPE (0) 5.44 23 non-Hazardous Open Drain OD 4.24 38 D03 300 RF CS (3) 51 -29 Diluent DL

43.8 200

D05 300 RF CS (3) 51 -29 Diluent DL 43.8 200

D11 300 RF CS (1.27) 51.1 0 to 37 Thermal Oil HM 41 270

D49 300 RF SS 316L (0) 41.4 -46 to 37

Fuel Gas FG 29.2 200

Process Gas PG

F03 600 RF CS (3)

102.1 -29 to 37 Closed Drain CD

Diluent DL

87.6 200 Diesel Oil DO

Process Fluid PF

F05 600 RF CS (5) 102.1 -29 to 37

Process Fluid

PF 87.6 200

G49 900 RJ SS 316L (0) 124.1 -46 to 37

Demulsifier DM 87.5 200

Corrosion Inhibitor CI

H05 1500 RJ CS (5) 255.3 -29 to 37

Injection Water IW 219 200

Produced Water PW





Page 13 of 17






Page 14 of 17


10 BRANCH REINFORCEMENT TABLE

10.1 Table for Classes B01, B03, B05, B49, D03, D05, D49, F03, F05, G49, H05

hea

der

1/2 3 1 : Threadolet

3/4 6 3 2 : Weldolet

1 8 8 4 3 : Equal tee threaded

1 1/2 8 8 7 4 4 : Equal tee butt weld 2 1 1 7 7 4

5 : Reducing tee plus reducer butt weld 3 1 1 2 7 7 4

6 : Reducing tee plus reducer threaded 4 1 1 2 2 7 7 4

7 : Reducing tee butt weld 6 1 1 2 2 2 7 7 4 8 : Reducing tee butt weld + nipple 8 1 1 2 2 2 2 7 7 4

10 1 1 2 2 2 2 2 7 7 4

12 1 1 2 2 2 2 2 7 7 7 4

14 1 1 2 2 2 2 2 2 7 7 7 4

16 1 1 2 2 2 2 2 2 7 7 7 7 4

18 1 1 2 2 2 2 2 2 2 7 7 7 7 4

20 1 1 2 2 2 2 2 2 2 7 7 7 7 7 4

24 1 1 2 2 2 2 2 2 2 5 7 7 7 7 7 4

1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 branch

The above branch reinforcement table is only applicable for the following piping classes:

Rating:

Note: Particular branch connections shall individually be analized.

150 Lbs 300 Lbs 600 Lbs 900 Lbs 1500 Lbs

B01 B03 B05 B49

D03 D05 D49

F03 F05

G49

H05





Page 15 of 17


10.2 Table for Classes B10, B13

hea

der

1/2 3 1 : Threadolet

3/4 2 3 2 : Equal tee plus reducer threaded

1 2 2 3 3 : Equal tee threaded

1 1/2 2 2 2 3

2 1 1 2 2 3

1/2 3/4 1 1 1/2 2 branch

The above branch reinforcement table is only applicable for the following piping classes: Rating:

150 Lbs

B10 B13





Page 16 of 17


10.3 Table for Class B11

hea

der

1/2 2

3/4 4 2 1 : Weldolet

1 4 4 2 2 : Equal tee butt weld

1 1/2 4 4 4 2 3 : Reducing tee plus reducer butt weld 2 1 1 4 4 2

4 : Reducing tee butt weld 3 1 1 1 4 4 2

4 1 1 1 1 4 4 2

6 1 1 1 1 1 4 4 2

8 1 1 1 1 1 1 4 4 2

10 1 1 1 1 1 1 1 4 4 2

12 1 1 1 1 1 1 1 4 4 4 2

14 1 1 1 1 1 1 1 1 4 4 4 2

16 1 1 1 1 1 1 1 1 4 4 4 4 2

18 1 1 1 1 1 1 1 1 1 4 4 4 4 2

20 1 1 1 1 1 1 1 1 1 4 4 4 4 4 2

24 1 1 1 1 1 1 1 1 1 3 4 4 4 4 4 2

1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 branch

The above branch reinforcement table is only applicable for the following piping class: Rating:

150 Lbs

B11

10.4 Table for Classes B90

Table to be as per GRP Supplier Standard.





Page 17 of 17


10.5 Table for Class B91 & B93 & B98

heade

r

2 1 1 : Equal tee butt weld 3 2 1 2 : Reducing tee butt weld 4 2 2 1 3 : Saddle Br tee* 6 3 2 2 1

8 3 3 2 2 1

10 3 3 3 2 2 1

12 3 3 3 2 2 2 1

14 3 3 3 3 2 2 2 1

16 3 3 3 3 2 2 2 2 1

18 3 3 3 3 3 2 2 2 2 1

20 3 3 3 3 3 2 2 2 2 2 1

22 3 3 3 3 3 3 2 2 2 2 2 1

24 3 3 3 3 3 3 2 2 2 2 2 2 1

26 3 3 3 3 3 3 3 2 2 2 2 2 2 1

28 3 3 3 3 3 3 3 2 2 2 2 2 2 2 1

30 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 1

32 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 1

2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 branch

The above branch reinforcement table is only applicable for the following piping class:

Rating:

*Note: Saddle branch will also be used for branches less than 2 diameter.

150 Lbs B91

B93

B98

PIPING MATERIALS PP67-PE-GEN-00-DOR-SP-Q-004

Material: Carbon steel Rating: 150 Lbs RF CLASS

B 01 Service:

Nitrogen, Cooling Water, Diesel Oil, Dry Instrument Air

Corrosion allowance: 1.27 mm

Date: 07/11 Rev.: 03

Pressure / Temperature limits (Group 1.1) Pressure (bars) 19.6 19.6 17.7 13.12 Temperature (C) - 29 + 37 + 100 + 220

Pipe

s (12

) Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (15) 160 80 40 20 10 20 Larger sizes according to table below

Ends TE BE Mat.Spec.

(13) API 5 L Gr B seamless API 5 L Gr B - SAW - 100% radiographed

Fittings

3000 Lbs NPT,

A105, 45 or 90

elbows (2), couplings,

tees, threadolet

s

A234 WPB as per pipe schedule, BW, 45 or 90 elbow s (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1)

Flanges (11)

150 Lbs RF, NPT,

A105 WN, 150 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3)

Gate valves

800 Lbs NPT, A105, Stellite coated, OS&Y, BB(4)

800 Lbs, BW, A105,

Stellite coated,

OS&Y, BB (4)

A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameter 6" and above, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4)

Ball valves (10)

800 Lbs NPT, A105,

316 Trim, seals,

Floating ball (8)

800 Lbs, BW, A105, 316 Trim,

seals, Trunnion Mounted

(8)

A105 or A216 WCB Body, A105 ENP ball, seals (8), SPB or TPE, Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above,

Gearbox for diameters 8" and above, Flanged (3)

Globe valves

800 Lbs NPT, A105, Stellite coated,

OS&Y, BB (5) (9)

800 Lbs, BW, A105,

Stellite coated,

OS&Y, BB (5) (9)

A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (9) (5)

Butterfly valves Ductile iron body, stainless steel TP 316L disc and shaft, Nitrile lining, Gearbox for diameters 8" and above, Flanged or Wafer-Lug type (3) (14)

Check valves

800 Lbs NPT,

A105, BC, Stellite

coated (5) (7),

Horizontal piston lift

800 Lbs, BW, A105,

BC, Stellite

coated (5) (7),


A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Dual-Plate (Wafer-Lug type).

Swing type (flanged, BC) is acceptable if density is above 0.7 (3)

Filters

600 Class, NPT, A105, Y type, 316L

strainer

600 Class, BW, A105,

Y type, 316L

strainer

Tee type filters, Flanged, A216 WCB Body, 316L strainer

Gaskets Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per

ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated

Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, carbon steel

NOTES

(1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10

(2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per

ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge for

diameters 26" and above

(5) Removable seat (6) Service pressure according to temperature and suppliers

recommendations. Use as per P&ID indications. Maximum temperature = 180C

(7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics

(9) Swivel plug disc

(10) Firesafe and Anti-static device (11) "Stock finish" facing for use of flat gasket and "Smooth finish"

facing for use of Spiral wound gasket

(12) Schedules up 24 are acceptable for full vacuum (13) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (14) Only to be used on Cooling Water Service (15) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe.

26 28 30 32 34 36 38 40 42 44 46

10 STD XS

.



B 03 Service:

Atmospheric Vent, Closed Drain, Cooling Water, Diluent, Dry Fire Water, Instrument Air, LP Flare, MP

Flare, Open Drain, Process Fluid, Process Gas

Corrosion allowance: 3 mm

Date: 07/11 Rev.: 03


Pipe

s (12

)

Diameter 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 26 46

Schedule (14) XXS 80 40 20 30 20 Larger sizes according to table below Ends TE BE

Mat.Spec. (13) API 5 L Gr B seamless

API 5 L Gr B - SAW - 100% radiographed

Fittings

6000 Lbs NPT,

A105, 45 or 90 elbows

(2), couplings,

tees, threadolet

s


Flanges (11)

150 Lbs RF, NPT,


Gate valves


OS&Y, BB (4)

800 Lbs, BW,

A105, Stellite coated, OS&Y, BB (4)

A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4)

Ball valves (10)

800 Lbs NPT, A105,

316 Trim, seals,

Floating ball (8)

800 Lbs, BW,

A105, 316 Trim,


(8)

A105 or A216 WCB Body, A105 ENP ball, seals (8), SPB or TPE, Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above,


Globe valves


OS&Y, BB (5) (9)

800 Lbs, BW,


(9)


Butterfly valves A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Gearbox for diameters 8" and above, Flanged or Wafer-Lug type (3)

Check valves

800 Lbs NPT, A105,

BC, Stellite

coated (5) (7),


800 Lbs, BW,

A105, BC,

Stellite coated (5) (7),

Horizontal piston

lift



Filters


strainer

600 Class, BW,

A105, Y type, 316L

strainer





NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes

Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per

ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge

for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and supplier's


(7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves

Specification depending on operating conditions and fluid characteristics

(9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Stock finish" facing for use of flat gasket and "Smooth finish" facing

for use of Spiral wound gasket (12) Schedules up to 24 are acceptable for full vacuum (13) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (14) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-

SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe. 26 28 30 32 34 36 38 40 42 44 46

STD 20 XS



B 05 Service:

Closed Drain, Diluent, Injection Water, Process Fluid, Process Gas, Produced Water

Corrosion allowance: 5 mm (12)

Date: 07/11 Rev.: 03


Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 36 Schedule (14) XXS 160 80 40 STD 30 STD 20 XS 20

Ends TE BE

Mat.Spec. (13) API 5 L Gr B seamless

API 5 L Gr B - SAW - 100% radiographed

Fittings

6000 Lbs NPT,

A105, 45 or 90 elbows

(2), couplings,

tees, threadolet

s


Flanges (11)

150 Lbs RF, NPT,


Gate valves


OS&Y, BB (4)

800 Lbs, BW, A105,

Stellite coated,

OS&Y, BB (4)


Ball valves (10)

800 Lbs NPT, A105,

316 Trim, Seals,

Floating ball (8)

800 Lbs, BW, A105, 316 Trim,


(8)

A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE, Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above,


Globe valves


OS&Y, BB (5) (9)

800 Lbs, BW, A105,

Stellite coated,

OS&Y, BB (5) (9)


Butterfly valves A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Gearbox for diameters 8" and above, Flanged or Wafer-Lug type (3)

Check valves

800 Lbs NPT, A105,

BC, Stellite

coated (5) (7),


800 Lbs, BW, A105,

BC, Stellite

coated (5) (7),




Filters


strainer


Y type, 316L

strainer





NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes

Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24"

and as per ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and

Flexible wedge for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and

suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C

(7) Horizontal installation

(8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics

(9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Stock finish" facing for use of flat gasket and "Smooth finish"

facing for use of Spiral wound gasket (12) Corrosion allowance limited to 4.9 mm for pipe . (13) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (14) Thickness based on mill tolerance as per PP67-PE-GEN-00-

DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe.


Material: Carbon steel Galvanised Rating: 150 Lbs RF CLASS

B 10 Service: Wet Utility air Corrosion

allowance: 1.27 mm Date: 05/11 Rev.: 02


Pipe

s

Diameter 1 1 2

Schedule (8) 160 80

Ends TE

Mat.Spec. (1) API 5 L Gr B seamless Galvanised to A53 grade B

Fittings 3000 Lbs NPT, A105, 45 or 90 elbows (2),

couplings, tees, threadolets, Galvanised to A153 Class B

Flanges (3)

150 Lbs NPT RF, A105, Galvanized to A153

Class B

Gate valves 800 Lbs NPT, A105,

Stellite coated, OS&Y, BB (4)

Globe valves 800 Lbs NPT, A105, Stellite

coated, OS&Y, BB (5) (7)

Check valves 800 Lbs NPT, A105, BC,

Stellite coated (5) (6), Horizontal piston lift

Filters 600 Class, NPT, A105, Y type, 316L strainer

Gaskets Non CAF flat gaskets, 2 mm thick or

Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20

Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind, carbon steel

NOTES

(1) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5. Stock finish" facing for use of flat

gasket and "Smooth finish" facing for use of Spiral wound gasket

(4) Single-piece wedge

(5) Removable seat (6) Horizontal installation (7) Swivel plug disc (8) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-

SP-Q-004 Piping Material Classes.



B 11 Service: Atmospheric Vent, Thermal Oil, Nitrogen Corrosion


Pressure / Temperature limits (Group 1.1) Pressure (bars) 19.6 19.6 17.7 13.8 11.3 Temperature (C) 0 + 37 + 100 + 200 + 270

Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (10) 80 40 20 10 20 Larger sizes according to table below

Ends BE

Mat.Spec. (6) API 5 L Gr B seamless API 5L Gr B - SAW - 100% radiographed

Fittings A234 WPB as per pipe schedule, BW, 45 or 90 elbow s (r = 1.5 dia for diameters above 2) (2), concentric/excentric reducers, tees, weldolets (1)

Flanges (8) WN, 150 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3)

Gate valves 800 Lbs, BW, A105,



Ball valves (11) (13)

800 Lbs, BW, A105, 316 Trim, seals,

Trunnion Mounted (12)

A105 or A216 WCB Body, A105 ENP ball, seals (12), SPB or TPE, Trunnion mounted,


Globe valves 800 Lbs, BW, A105,

Stellite coated, OS&Y, BB (5) (9)


Check valves 800 Lbs, BW, A105,

BC, Stellite coated (5) (7),




Filters 600 Class, BW, A105, Y type, 316L strainer Tee type filters, Flanged, A216 WCB Body, 316L strainer

Gaskets (12) Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per



NOTES


(2) Bending R = 5 dia. to be used wherever possible for diameters below 2

(3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above

(4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above

(5) Removable seat (6) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (7) Horizontal installation (8) "Stock finish" facing for use of flat gasket and "Smooth finish" facing

for use of Spiral wound gasket

(9) Swivel plug disc (10) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe

26 28 30 32 34 36 38 40 42 44 46 10 STD XS

(11) Firesafe and Anti-static device (12) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification.

(13) Particular attention shall be paid to PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification for B11 ball valves.


Material: Carbon steel Galvanised Rating: 150 Lbs RF CLASS

B 13 Service: Utility Water, Potable Water, Fire Water Corrosion

allowance: 3 mm Date: 05/11 Rev.: 02


Pipe

s

Diameter 1 1 2

Schedule (8) XXS 160

Ends TE

Mat.Spec. (1) API 5 L Gr B seamless Galvanised to A53 grade B

Fittings 6000 Lbs NPT, A105, 45 or 90 elbows (2),

couplings, tees, threadolets, Galvanised to A153 Class B

Flanges (3)

150 Lbs NPT RF, A105, Galvanized to A153

Class B

Gate valves 800 Lbs NPT, A105,


Globe valves 800 Lbs NPT, A105, Stellite

coated, OS&Y, BB (5) (7)

Check valves 800 Lbs NPT, A105, BC,

Stellite coated (5) (6), Horizontal piston lift

Filters 600 Class, NPT, A105, Y type, 316L strainer

Gaskets Non CAF flat gaskets, 2 mm thick or

Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20

Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind, carbon steel

NOTES

(1) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5. Stock finish" facing for use of flat

gasket and "Smooth finish" facing for use of Spiral wound gasket

(4) Single-piece wedge

(5) Removable seat (6) Horizontal installation (7) Swivel plug disc (8) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes.

PIPING MATERIALS PP67-PE-GEN-00-DOR-SP-Q-004 Material: Stainless steel TP 316L

(18) Rating: 150 Lbs RF CLASS

B 49 Service: Chemicals, Foam, Fuel Gas, Process Gas Corrosion


Pressure / Temperature limits (Group 2.3) Pressure (bars) 15.9 15.9 13.3 11.2 Temperature (C) - 46 (see note 14) + 37 + 100 + 200

Pipe

s (15

) Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (17) 80 S 40S 10S Larger sizes according to table below

Ends TE BE Mat.Spec. A312 TP 316L Seamless, or welded (EFW) per ASTM A358 Gr 316L class 1 (100% radiographed)

Fittings

3000Lbs, A182

F316L, thteaded, 45 or 90 elbows,

couplings, tees,

threadolets (2)

A403 WP 316L as per pipe schedule (16), BW, 45 or 90 elbows (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1)

Flanges (11)

150 Lbs RF, NPT,

A182 F316L

WN, 150 Lbs RF, A182 F316L, hub thickness as per pipe schedule, blind flanges (3) (12)

Gate valves

800 Lbs NPT, A182

F316L, 316 Trim, OS&Y, BB

(4)

800 Lbs, BW, A182


(4)

A351 CF8M Body , 316 Trim material, Trim stellite coated, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4) (13)

Ball valves (10)

800 Lbs,

A182 F316L, 316 Trim,

Seals, Floating ball,

NPT (8)

800 Lbs,

A182 F316L, 316 Trim,


BW (8)

A182 F316/F316L or A351 CF8M Body, Type 316 Trim material, Seals (8), SPB or TPE, Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above,


Globe valves (5) (9)

800 Lbs NPT, A182

F316L, 316 Trim, BB, OS&Y

800 Lbs, BW, A182

F316L, 316 Trim, BB,

OS&Y

A351 CF8M Body, 316 Trim, OS&Y, BB, Flanged (13)

Check valves

800 Lbs, NPT, BC,

A182 F316L, Horizontal

piston lift (5) (7)

800 Lbs, BW, BC,


piston lift (5) (7)

A351 CF8M Body, Type 316 Trim material, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) (13)

Filters

600 Class, NPT, A182

F316L, Y type, 316L

strainer

600 Class, BW, A182

F316L, Y type, 316L

strainer

Tee type filters, Flanged, A351 CF8M Body, 316L strainer


ASME B 16.20 Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA

Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, A240 TP 316L

NOTES





(5) Removable seat (6) Service pressure according to temperature and suppliers




(9) Swivel plug disc (10) Firesafe and Anti-static device

(11) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket

(12) Blind flange may be in A182 F 316 (13) Forged steel to ASTM A182 F316/316L is an acceptable alternate

for body materials

(14) Acceptable between -46C and -140C for blow d own situation only (no valve operated below -46C)

(15) Schedules up to 24 are acceptable for full vacuum (16) A403 WP 316L class S or class WX full dye penetrant on the

weld surface and radiographic examination after forming and heat treatment

(17) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for EFW pipe.

26 28 30 32 34 36 38 40 42 44 46 6.35 mm

6.35 mm

10S 6.35 mm

7.14 mm

7.14 mm

7.92 mm

7.92 mm

8.74 mm

8.74 mm

8.74 mm

(18) Grade 316L Mo shall be selected and shall have a molybdenum minimum content of 2.5%


Material: GRP Rating: 150 Lbs FF CLASS

B 90 Service: Wet Fire Water Corrosion


Pressure / Temperature limits Pressure (bars) 12.5 12.5 Temperature (C) 18 43

Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 28 32 36

Thickness (mm) Per Selected Manufacturers standards for 12.5 bars

Ends Per Selected Manufacturers standards

Mat.Spec. GRP material conforming to Selected Manufacturers standards

Fittings GRP material identical to pipe material, conforming to Selected Manufacturers standards Flanges

(1) (2) GRP FF flanges, material identical to pipe material, conforming to Selected Manufacturers standards

Gate valves (1) (3)

150 Lbs FF Flanged (4), A182 F316L, 316 Trim, OS&Y, BB (5)

UL/FM, A126 Body, Disc EPDM coated, OS&Y, BB, Asme B16.1, FF Flanged (4) (5) (6)


150 Lbs FF Flanged (4), A182 F316L, 316

Trim, OS&Y, BB (9) (8)

A351 CF8M Body, 316 Trim, OS&Y,

BB, FF Flanged (4), (6) (10)

Butterfly valves (1) (3)

UL/FM, A126 Body, Disc EPDM coated, OS&Y, BB, Asme B16.1, FF Flanged (4) or Wafer Lug (6)

Check valves (1) (3)

150 Lbs FF Flanged (4) , BC, A182 F316L (7)(9),


UL/FM, A126 Body, Bronze disc, Bronzed faced disc, Rubber faced disc, OS&Y, BB, Asme B16.1, Wafer Lug (6) or FF Flanged Swing type acceptable if density is above 0.7 (4) (6)

Gaskets Neoprene flat gaskets, 3 mm thick for diameters up to 6 inches, and 5 mm thick for diameters above 6 inches, SHORE hardness 60 to 70 maximum Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA

Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, A240 TP 316L

NOTES

(1) All valve, etc., flanges must be flat facing as they are designed to connect to a GRP system

(2) FF Blind flanges as per Manufacturer Standard (3) Bores of all valves to suit pipe bores (4) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME

B 16.47 Serie A for diameters 26" and above. Flanges as per ASME B16.1 for cast iron


(6) Forged steel to ASTM A182 F316/316L is an acceptable alternate for body materials

(7) Horizontal installation (8) Swivel plug disc (9) Removable seat



Material: HDPE SDR 11 Rating: 150 Lbs FF CLASS

B 91 Service: Potable Water, Sewage (8) Corrosion


Pressure / Temperature limits Pressure (bars) 10.8 9.80 8.49 Temperature (C) 23 32 38

Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 Schedule SDR11 (1)

Ends PE Mat.Spec. ASTM F714 / ASTM D3350 CL345434C / ASTM D3035

Fittings (7) ASTM D3350 CL345434C, PE, 30, 45 or 90 elbows, T ee-equal, Red. Tee, Saddle-branch, Reducer concentric, Per Manufacturer

Standard Dimensions, Molded/Fabricated, SDR11/SDR11

Flanges (2)

Flange-Adaptor, Polyethylene per ASTM D3350 CL345434C, PE, SDR 11

Flange-Backing, Ductile Iron ASTM A536, ASME B16.5 Class 150, FF, Convoluted design, Marked per MSS SP 25

Flange-Blind, Carbon Steel ASTM A105, ASME B16.5 Class 150, FF, Marked per MSS SP25

Gate valves (7) A351 CF8M Body , 316 Trim material, Trim stellite coated, OS&Y, BB, Gearbox for diameter 14" and above, FF Flanged (2) (4) (5)

Ball valves (7)


A351 CF8M Body, 316 Trim, OS&Y,

BB, FF Flanged (2), (5) (6)

Butterfly valves A351 CF8M Body, 316 Trim material, Trim stellite coated, Gearbox for diameter 8" and above, FF Flanged (2) or Wafer Lug (5) Check valves (7) A351 CF8M Body, Type 316 Trim material, Dual-Plate (Wafer-Lug type). Swing type (FF flanged, BC) is acceptable if density is above 0.7 (2) (5)

Gaskets (7) Neoprene flat gaskets, 3 mm thick for diameters up to 6 inches, and 5 mm thick for diameters above 6 inches, SHORE hardness 60 to 70 maximum

Bolting (7) Studs A193 B8M class 2, Hh nuts A194 Gr 8MA Miscellaneous (7) Spectacle blind up to 12" and blinders for 14" and above, A240 TP 316L

NOTES

(1) SDR: Standard Dimension Ratio (2) Flanges as per ASME B 16.5 for diameters up to 24" and as per

ASME B 16.47 Serie A for diameters 26" and above

(3) Gate Valves for diameters between 2 and 6 (4) Single-piece wedge for diameters up to 24" and Flexible wedge for


(5) Forged steel to ASTM A182 F316/316L is an acceptable alternate for body materials


(7) As per potable water distribution contractor (8) HDPE SDR11 is just used for external sewage lines LBA, CAMP &

PPi1 to CPF



B 93 Service: Hazardous Open Drain, non-Hazardous Open Drain,

Sewage Corrosion allowance: 0 mm (4)

Date: 02/13 Rev.: 02

Pressure / Temperature limits Pressure (bars) 6.80 5.30 4.29 3.40 Temperature (C) 23 38 49 60

Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 28 32 36

Schedule SDR17 (1)

Ends PE

Mat.Spec. ASTM F714 / ASTM D3350 CL345434C / ASTM D3035

Fittings ASTM D3350 CL345434C, PE, 30, 45 or 90 elbows, T ee-equal, Red. Tee, Saddle-branch, Reducer concentric, Per Manufacturer Standard Dimensions, Molded/Fabricated, SDR17/SDR17

Flanges Flange-Adaptor, Polyethylene per ASTM D3350 CL345434C, PE, SDR 17

Flange-Backing, Ductile Iron ASTM A536, ASME B16.5 Class 150, FF, Cnvltd dsgn.Marked per MSS SP 25 Flange-Blind, Carbon Steel ASTM A105, ASME B16.5 Class 150, FF, Marked per MSS SP25

Gate valves

150 Lbs FF Flanged (2), A105 Stellite

Coated, OS&Y, BB (3)

A216 WCB Body , Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, OS&Y, BB, Gearbox for diameter 14" and above, FF Flanged (2) (3)

Globe valves

150 Lbs FF Flanged (2), A105 Stellite

Coated, OS&Y, BB (6)

(7)

A216 WCB Body, F6 Trim, OS&Y,

BB, FF Flanged (2), (8)

Butterfly valves

A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Gearbox for diameters 8" and above, FF Flanged (2) or Wafer-Lug type

Check valves

150 Lbs FF Flanged (2) ,

BC, A105 Stellite

Coated, (5) (7), Horizontal

piston lift


Swing type (FF flanged, BC) is acceptable if density is above 0.7 (2)

Gaskets Neoprene flat gaskets, 3 mm thick for diameters up to 6 inches, and 5 mm thick for diameters above 6 inches, SHORE hardness 60 to 70 maximum Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated

Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, carbon steel NOTES

(1) SDR: Standard Dimension Ratio (2) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME

B 16.47 Serie A for diameters 26" and above


(4) 3 mm shall be considered for valves (5) Horizontal installation (6) Swivel plug disc (7) Removable seat




B 98 Service: non-Hazardous Open Drain Corrosion


Pressure / Temperature limits Pressure (bars) 5.44 4.90 4.24 Temperature (C) 23 32 38

Pipe

s

Diameter 16 24 28 Schedule SDR21 (1)

Ends PE Mat.Spec. ASTM F714 / ASTM D3350 CL345434C / ASTM D3035

Fittings ASTM D3350 CL345434C, PE, 30, 45 or 90 elbows, T ee-equal, Red. Tee, Saddle-branch,

Reducer concentric, Per Manufacturer Standard Dimensions, Molded/Fabricated, SDR21/SDR21

Flanges

Flange-Adaptor, Polyethylene per ASTM D3350 CL345434C, PE, SDR 21

Flange-Backing, Ductile Iron ASTM A536, ASME B16.5 Class 150, FF, Convoluted design, Marked per MSS SP 25

Flange-Backing, Ductile Iron ASTM

A536, AWWA C207D 150 psi, FF,

Convoluted design, Marked per MSS SP

25

Flange-Blind, Carbon Steel ASTM A105, ASME B16.5 Class 150, FF, Marked per MSS SP25

Flange-Blind, Carbon Steel ASTM A105,

AWWA C207D 150 psi, FF, Marked per

MSS SP25

Gate valves (2)

Grey Cast Iron per ASTM A126 Gr. B, Asme Class 125, Solid

wedge, Renewable seat, FF, Full port, OS&Y, Bolted bonnet, Bronze trim, Non-asbestos

packing (3)

Ball valves Globe valves

Butterfly valves (4) (5) (6) (7)

Check valves Grey Cast Iron per ASTM A126 Gr.B, ASME Class 125, Wafer type, FF (8), Aluminum Bronze Plates, 316 SS Pin & Spring, Buna-N seat, dual plate design, Horizontal or Vertical Gaskets Compressed Non-Asbestos with NBR Binder, 1/8 in thick, FF (9) (10) Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA

Miscellaneous NOTES

(1) SDR: Standard Dimension Ratio (2) Gate Valves for diameters between 2 and 8 (3) As per ASME B16.1, MSS SP 70 & MSS SP 25 (4) Deleted (5) Deleted (6) 14 to 24 Butterfly valves, Cast C.S. per ASTM A216 Gr. WCB,

ASME B16.5 Class 150,Tapped Lug Wafer type API 609, Category B, Buna-N Seat, SS A351 CF3M Disc & Trim, Gear operator, Marked per MSS SP 25

(7) 26 to 32 Butterfly valves, Grey Cast Iron per ASTM A126 Gr. B, ASME B16.5 Class 125,Double Flanged, ASME B16.1, Buna-N Seat, SS A351 CF3M Disc & Trim, Gear operator, Manufacturer Standard Packing, Marked per MSS SP 25

(8) As per ASME B16.1 (9) For diameters 2-24 ASME Class 150 per ASME B16.21, ASME

B16.5

(10) For diameters 26-32 ASME Class 150 per ASME B16.21, ASME B16.1


Material: Carbon Steel Rating: 300 Lbs RF CLASS

D 03 Service: Diluent Corrosion



Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (11) 160 80 40 XS 40 To be calculated

Ends PE BE Mat.Spec. API 5L Gr. B Seamles API 5L Gr. B - SAW -100% radiography

Fittings 6000Lbs SW, A105, 45

or 90elbows (2), couplings, tees,

sockolets

A234 WPB as per pipe schedule, BW, 45 or 90 elbow s (r=1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1)

Flanges (10)

300 Lbs RF, SW, A105 WN, 300 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3)

WN, 300 Lbs RF, Supplied with bolting, for instrument connection

Gate valves 800 Lbs SW,


A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, OS&Y, BB, Gearbox for diameter 10" and above, Flanged (3) (4)

Ball valves (9)

800 Lbs SW, A105, 316 Trim, Seals, Floating ball (7)

A105 or A216 WCB Body, A105 ENP ball, Seals (7), SPB or TPE, Floating ball for diameters up to 4 and Trunnion mounted for diameters 6 and above, Gearbox for diameters 8 and

above, Flanged (3)

Globe valves 800 Lbs, SW,

A105, Stellite coated, OS&Y, BB (5) (8)

A216 WCB Body, F6 Trim, Flanged,

OS&Y, BB (8)

Check valves 800 Lbs SW, A105, BC,

Stellite coated, Horizontal piston lift (5)

(6)

A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3)

Filters 600 Class, SW, A105, Y type, stainless steel

strainer Tee type filters, carbon steel



Miscellaneous Spectacle blind up to 8 and blinders for 10" and above, carbon steel NOTES

(1) Connections according to branch table or to be calculated in case of high diameters

(2) Bending R = 5 dia. to be used whereever possible (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per

ASME B16.47 Serie A for diameters 26 and above

(4) Single-piece wedge for diameters up to 24 and Flexible wedge for diameters 26 and above

(5) Removable seat (6) Horizontal installation (7) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves




(11) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe.


Material: Carbon Steel Rating: 300 Lbs RF CLASS

D 05 Service: Diluent Corrosion

allowance: 5 mm (11) Date: 03/12 Rev.: 01


Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (12) XXS 160 80 60 XS 60 Larger sizes according to table below

Ends PE BE Mat.Spec. API 5L Gr. B Seamles API 5L Gr. B - SAW -100% radiography

Fittings 6000Lbs SW, A105, 45 or 90elbows (2),

couplings, tees, sockolets

A234 WPB as per pipe schedule, BW, 45 or 90 elbow s (r=1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1)

Flanges (10)

300 Lbs RF, SW, A105 WN, 300 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3)

WN, 300 Lbs RF, Supplied with bolting, for instrument connection

Gate valves 800 Lbs SW, A105


A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, OS&Y, BB, Gearbox for diameter 10" and above, Flanged (3) (4)

Ball valves (9)

800 Lbs SW, A105, 316 Trim, Seals, Floating ball (7)

A105 or A216 WCB Body, A105 ENP ball, Seals (7), SPB or TPE, Floating ball for diameters up to 4 and Trunnion mounted for diameters 6 and above,

Gearbox for diameters 8 and above, Flanged (3)

Globe valves 800 Lbs, SW,

A105, Stellite coated, OS&Y, BB (5) (8)

A216 WCB Body, F6 Trim, Flanged,

OS&Y, BB (8)

Check valves 800 Lbs SW, A105, BC, Stellite coated, Horizontal piston lift

(5) (6)

A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3)

Filters 600 Class, SW, A105, Y type stainless steel strainer Tee type filters, carbon steel



Miscellaneous Spectacle blind up to 8 and blinders for 10" and above, carbon steel NOTES

(1) Connections according to branch table or to be calculated in case of high diameters

(2) Bending R = 5 dia. to be used whereever possible (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per

ASME B16.47 Serie A for diameters 26 and above (4) Single-piece wedge for diameters up to 24 and Flexible wedge for

diameters 26 and above

(5) Removable seat (6) Horizontal installation (7) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves




(11) Corrosion allowance limited to 3.1 mm only for fittings below 2 inches

(12) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe.

26 28 30 32 34 36 38 40 42 44 46

19.05mm

20.62mm

20.62mm

22.23mm

23.83mm

23.83mm

25.40mm

26.97mm

26.97mm

28.58mm

28.58mm



D 11 Service: Thermal Oil Corrosion


Pressure / Temperature limits (Group 1.1) Pressure (bars) 51.1 51.1 46.6 43.8 41 Temperature (C) 0 + 37 + 100 + 200 + 270

Pipe

s

Diameter 2 Schedule

Ends Mat.Spec.

Fittings Flanges

Gate valves A216 WCB Body, Trim stellite coated, OS&Y, BB, Flanged (1) (2) Ball valves

Globe valves Check valves

Filters Gaskets Bolting

Miscellaneous

NOTES

(1) Flanges as per ASME B 16.5 (2) Single-piece wedge

PIPING MATERIALS PP67-PE-GEN-00-DOR-SP-Q-004 Material: Stainless steel TP 316L

(18) Rating: 300 Lbs RF CLASS

D 49 Service: Process Gas, Fuel Gas Corrosion


Pressure / Temperature limits (Group 2.3) Pressure (bars) 41.4 41.4 34.8 29.2 Temperature (C) - 46 (see note 14) + 37 + 100 + 200

Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 Schedule (17) 80 S 40S 10S 40S

Ends TE BE Mat.Spec. A312 TP 316L Seamless, or welded (EFW) per ASTM A358 Gr 316L class 1 (100% radiographed)

Fittings

3000Lbs, A182

F316L, thteaded, 45 or 90 elbows,

couplings, tees,

threadolets (2)

A403 WP 316L as per pipe schedule (16), BW, 45 or 90 elbows (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1)

Flanges (11)

300 Lbs RF, NPT,

A182 F316L

WN, 300 Lbs RF, A182 F316L, hub thickness as per pipe schedule, blind flanges (3) (12)

Gate valves

800 Lbs NPT, A182


(4)

800 Lbs, BW, A182


(4)

A351 CF8M Body , 316 Trim material, Trim stellite coated, OS&Y, BB, Gearbox for diameter 10" and above, Flanged (3) (4) (13)

Ball valves (10)

800 Lbs,

A182 F316L, 316 Trim,


NPT (8)

800 Lbs,

A182 F316L, 316 Trim,


BW (8)

A182 F316/F316L or A351 CF8M Body, Type 316 Trim material, Seals (8), SPB or TPE, Floating ball for diameters up to 4" and Trunnion mounted for diameters 6" and above,



800 Lbs NPT, A182

F316L, 316 Trim, BB, OS&Y

800 Lbs, BW, A182

F316L, 316 Trim, BB,

OS&Y

A351 CF8M Body, 316 Trim, OS&Y, BB, Flanged (13)

Check valves

800 Lbs NPT, BC,


piston lift (5) (7)

800 Lbs, BW, BC,


piston lift (5) (7)

A351 CF8M Body, Type 316 Trim material, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) (13)

Filters

600 Class, NPT, A182

F316L, Y type, 316L

strainer

600 Class, BW, A182

F316L, Y type, 316L

strainer

Tee type filters, Flanged, A351 CF8M Body, 316L strainer


ASME B 16.20 Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA

Miscellaneous Spectacle blind up to 8 and blinders for 10" and above, A240 TP 316L

NOTES


(2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" (4) Single-piece wedge (5) Removable seat (6) Service pressure according to temperature and suppliers






(12) Blind flange may be in A182 F 316 (13) Forged steel to ASTM A182 F316/316L is an acceptable alternate

for body materials

(14) Acceptable between -46C and -140C for blow d own situation only (no valve operated below -46C)

(15) Not used. (16) A403 WP 316L class S or class WX full dye penetrant on the

weld surface and radiographic examination after forming and heat treatment

(17) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for EFW pipe.

(18) Grade 316L Mo shall be selected and shall have a molybdenum minimum content of 2.5%


Material: Carbon steel Rating: 600 Lbs RF (Smooth finish) CLASS

F 03 Service:

Closed Drain, Diluent, Process Fluid, Diesel Oil


Date: 05/11 Rev.: 02


Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule

(15) XXS 160 80 Larger sizes according to

table below


(14) API 5 L Gr B seamless less than 18 and SAW - 100% radiographed 18" and above API 5L X60 - SAW 100% radiographed

Fittings

6000 Lbs NPT,

A105, 45 or 90


tees, threadolet

s

A234 WPB as per pipe schedule, BW, 45 or 90 elbow s (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) (12)

Flanges (11)

600 Lbs RF, NPT,

A105 WN, 600 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) (13)

Gate valves


OS&Y, BB (4)

800 Lbs, BW, A105,

Stellite coated,

OS&Y, BB (4)


Ball valves (10)

800 Lbs NPT, A105,

316 Trim, Seals,

Floating ball (8)

800 Lbs, BW, A105, 316 Trim,


(8)

A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE, Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3)

Globe valves


OS&Y, BB (5) (9)

800 Lbs, BW, A105,

Stellite coated,

OS&Y, BB (5) (9)


Check valves

800 Lbs NPT, A105,

BC, Stellite

coated (5) (7),


800 Lbs, BW, A105,

BC, Stellite

coated (5) (7),




Filters


strainer


Y type, 316L

strainer


Gaskets Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated





diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and suppliers




(9) Swivel plug disc

(10) Firesafe and Anti-static device (11) "Smooth finish" facing (12) For diameters 26 inches and above, fittings according to A860

WPHY60, wall thickness to suit matching pipe (13) For diameters 26 inches and above, flanges per ASTM A694

grade F60, to match pipe wall thickness. (14) Product Specification Level PSL-2 is required for pipe API 5L Gr.B and API5L X60 (15) Thickness based on mill tolerance as per PP67-PE-GEN-00-

DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe 26 28 30 32 34 36 38 40 42 44 46 24.1mm

25.6 mm

27.2 mm

28.8 mm

30.4 mm

32.0 mm

33.6 mm

35.2mm

36.8 mm

38.4 mm

40.0 mm


Material: Carbon steel Rating: 600 Lbs RF (Smooth finish) CLASS

F 05 Service:

Process Fluid

Corrosion allowance: 5 mm (12)

Date: 05/11 Rev.: 02


Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 30 32 36

Schedule (16) XXS 160 120 100 80

26.2 mm

29.4 mm

31.0 mm

34.2 mm


(15) API 5 L Gr B seamless less than 18 and SAW - 100% radiographed 18" and above API 5L X60 - SAW 100% radiographed

Fittings

6000 Lbs NPT,

A105, 45 or 90


tees, threadolet

s

A234 WPB as per pipe schedule, BW, 45 or 90 elbow s (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) (13)

Flanges (11)

600 Lbs RF, NPT,

A105 WN, 600 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) (14)

Gate valves


OS&Y, BB (4)

800 Lbs, BW, A105,

Stellite coated,

OS&Y, BB (4)


Ball valves (10)

800 Lbs NPT, A105,

316 Trim, Seals,

Floating ball (8)

800 Lbs, BW, A105, 316 Trim,


(8)

A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE, Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3)

Globe valves


OS&Y, BB (5) (9)

800 Lbs, BW, A105,

Stellite coated,

OS&Y, BB (5) (9)


Check valves

800 Lbs NPT, A105,

BC, Stellite

coated (5) (7),


800 Lbs, BW, A105,

BC, Stellite

coated (5) (7),




Filters


strainer


Y type, 316L

strainer


Gaskets Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated





diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and suppliers




(9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Smooth finish" facing (12) Corrosion allowance is limited to 4.3 minimum for pipes & fittings

, . (13) For diameters 26 inches and above, fittings according to A860

WPHY60, wall thickness to suit matching pipe (14) For diameters 26 inches and above, flanges per ASTM A694

grade F60, to match pipe wall thickness (15) Product Specification Level PSL-2 is required for pipe API 5L

Gr.B and API5L X60 (16) Thickness based on mill tolerance as per PP67-PE-GEN-00-

DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe


Material: Stainless steel TP 316L (15) Rating: 900 Lbs RJ CLASS

G 49 Service:

Demulsifier, Corrosion Inhibitor


Date: 05/11 Rev.: 02

Pressure / Temperature limits (Group 2.3) Pressure (bars) 124.1 124.1 104.4 87.5 Temperature (C) - 46 (see note

14) + 37 + 100 + 200

Pipe

s

Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (16) 80 S 14.27 mm 18.26 mm 20.62 mm 22.23 mm 25.4 mm 26.97 mm 28.58 mm 34.93 mm To be calculated

Ends TE BE Mat.Spec. A312 TP 316L Seamless, or welded (EFW) per ASTM A358 Gr 316L c

pp67 pe gen 00 dor sp q 004_rev06 piping material classes

Documents

piping material classes

ifd class

main material

piping special items

rev date

class numbering principles

field development

edms r