pppi osi soft integration

7/25/2019 PPPI OSI Soft Integration

http://slidepdf.com/reader/full/pppi-osi-soft-integration 1/28

Gretchen Schwenzer, PhD

OSIsoft, IncCopyright c 2004 OSIsoft Inc. All rights reserved.

Enterprise

Integration



Agenda

• Enterprise System Maret

• !"siness #al"e

• $ransform %t&ata to $ransactions

• $echnology Options

• 'ortal Integration

• 'ro(ect E)ec"tion• %*I+, -hat is ne-



Enterprise System Market

• AM% reports there is consolidation in maret yred"ction in vendors thr" ac/"isition and ofmaret

• Movement to strategic est rather than !est of!reed

• E%' vendors e)pand footprint Strategic !est

• SAM 1Strategic Asset Management !est of!reed

• E%' vendors move into Man"fact"ring Space

• E%' vendors offer platform technologyarchitect"res



SAP NetWeaver Architecture



Market Share depends on what isincluded

• AM% 32 of 2004 maret is SA''eoplesoft Oracle Sage 5ro"p andMicrosoft

• 6early %eports 2007



Strategic Asset ManagementVendors

• M%O Soft-are MA8IMO

• Ind"s 'assport and EM'AC

• Synergen Series• &atastream M'2 M'3

• Mincom Ellipse



MONEY - TIME - AGILITY

BUSINESS

PROCESS

ASSET

OFFICE

QUANTITY – QUALITY - COST

PERFORMANCE – AVAILABILTY - SECURITY

BETTER – FASTER -CHEAPER

Business Value – Bette Inte!ati"n Business# P"$ess#

Asset an% O&&i$e

• Involved 9 empo-ered :SE%S

having acc"rate information -ill

improve company decision process.

*ess variance -ill res"lt in higher

efficiency and lo-er operation cost

• $ighter 'rod"ction Control integrated-ith the "siness process -ill res"lt in

higher thro"ghp"t improved /"ality at

lo-er cost

• 5ood s"pervision -ill res"lt in goode/"ipment performance higher

e/"ipment availaility and sec"re

operation



Business Value

Acc"rate Inventory Inventory %eorder

Minimi;e InventoryMeet order re/"irements

$imely &ata !"siness Stat"s in %eal $ime

%eact to !"siness Iss"es

Analysis in time to react or tae advantage

of opport"nities A"tomated Asset Availaility

<oc"sed Maintenance E)pendit"re

Asset Availaility

Capital :tili;ation

%ed"ced Costs

="ality Integration

1on>line sensorintegrate la andprocess

Compliance %eporting

'rocess Improvements

$imely &ata



Business Value

#isiility Collaorative Enterprise

Saranes>O)ley

C"stomer %esponsive

$raceaility Compliance %eporting

'rod"ct prod"ctionvariales

Cost of prod"ction increased margins

'erformanceImprovement 'erformance Improvements over allman"fact"ring



Transorm !t"ata intoTransactions• &ata !"cets or not e/"ivalent on oth sides there is no

simple mapping of single val"e from one system to the other

• Sensor Alarm for 'lant Maintenance ? SAM and E%' systems tal in terms of -or orders notifications

steps to e)ec"te -or order ? Some systems have no place to record reading val"e

? Alarm m"st e translated to notification or -or order ? Stat"s m"st e monitored

• $an Inventory #al"es ? Inventory can only e posted as goods movement res"lting from

goods receipt for p"rchase order or goods receipt or iss"e for

process prod"ction order ? Cost prod"ction confirm against orders ? +o e/"ivalent to tan inventory ? Ad("stments to inventory m"st e made according to respective

order



Technology #ptions

• Man"fact"ring 'rocess

Management Integration

• 'ortal Integration• !"siness @areho"se

• Message !"s



Mi$"s"&t O&&i$e

ERM - SAP

P"$ess C"$'(it

O)A

ASSET

LIMS# )CS# S$a%a#

PLC# et$*

S"luti"n S(e$tu+ &" Manu&a$tuin! &" SAP

Mi$"s"&t O&&i$e

ERM - SAP

P"$ess C"$'(it

O)A

ASSET

LIMS# )CS# S$a%a#

PLC# et$*

PROCESS

PIS,ste+

SAP P"tal

Mi$"s"&t O&&i$e

ASSET

LIMS# )CS# S$a%a#

PLC# et$*

ERM - SAP

SAP P"tal

RtPM

RLIN

PIS,ste+



Mi$"s"&t O&&i$e

ERM - SAP

P"$ess C"$'(it

O)A

ASSET

LIMS# )CS# S$a%a#

PLC# et$*

S"luti"n S(e$tu+ &" Manu&a$tuin! &" SAP - O(ti"n .

•&esigned for enterprise f"nctionality• Missing ,no-ledge of the 'rocess

• Adapting to changes is a pro(ect

• +o process analysis forimprovement

• 'rocess and !"siness isolated ytime

• +o 'otential of improvement from A"tomation

• M"ltiple versions of O'C needed tos"pport



S"luti"n S(e$tu+ &" Manu&a$tuin! &" SAP – O(ti"n /

Mi$"s"&t O&&i$e

ERM - SAP

P"$ess C"$'(it

O)A

ASSET

LIMS# )CS# S$a%a#

PLC# et$*

PROCESS

PIS,ste+

SAP P"tal

• One variety of O'C

• Calc"lations ? no data to SA' is a ra- val"e

• Config"ration isolated at the 'ISystem level no need to change

SA' recipe

• !rings data from O'C as -ell as other data so"rces. $h"s

protecting yo"r investment in data collection systems

• 'erformance analysis across "siness and a"tomation shop

floor systems Scada *ims &CS '*C etc.

• Alarming and Eventing

• Active #ie- schematic integration into the SA' 'rocess Cocpit

or SA' 'ortal. One graphic instead of m"lti>vendor approaches.%ed"ce training and cost of o-nership

• 'ISystem ecomes &ata @areho"se for time ased data "sed in

con("nction -ith SA' !"siness @areho"se

• S=C 'erformance Analysis Modeling 5olden !atch Analysis

• One set of %"les and $ools for Modeling and Analysis



S"luti"n S(e$tu+ &" Manu&a$tuin! &" SAP – O(ti"n 0

Mi$"s"&t O&&i$e

ASSET

LIMS# )CS# S$a%a#

PLC# et$*

ERM - SAPSAP P"tal

RtPM

RLIN

PIS,ste+

• Man"fact"ring floor independence from E%' ?"ffering data no data lost

• Bigh cost to -rite and maintain SA' 'I Sheets

replaced -ith simple recipes• All data capt"red in time ased for analysis 1*a 'M

Man"al Entries

• Integration *A! ASSE$ 'erformance data for"siness improvement 'M =M Integration

• Analysis tools across enterprise %t'M

• :ser interface acceptance 'rocess!oo and BMI• A"tomated -ith minimal "ser interaction vs. Man"al or

Semi a"tomatic and no a"tomation system potential

• Error handling e)ception handling does not interr"pte)ec"tion. ,no-s -hat data cannot e collected and-hy

• &ata a"tomatically calc"lated and s"mmari;ed y

E#E+$S 1some time delayed



#S$sot !tPM Business Package or the SAP Portal EP %&'



#S$sot !tPM Business Package or the SAP Portal

• Certified y SA' Interface Soft-are for SA' +et@eaver $M

• Eventing et-een i#ie-s

• %ole>ased vie-s

• Comine 'rocess and !"siness vie-s on same page• Comine M"lti>"siness f"nctions in vie-

• :ser designed config"red

• *imited to #endors -ith SA' %elationship



Business Package (APP

• Certification• &o-nloadale from

SA' site

• Selling license to ICE

and %*I+,• C"stomer incorporates

into many applications

• @e fi) scope and

definition

• &efined application• Approved application

y SA'

• <i)ed scope resolved

-ith SA'• Mareting

anno"ncements y

SA'

• SA' "ses to sell seatsto portal



Seconds Minutes H"us )a,s M"nt1s Yeas

Data

Warehouse

)SAP BW

)OSIsoftRtPM

Volume of Data

REAL TIME

)ECISION SUPPORT

CONTINUOUS

IMPROVEMENT

Decision

Support

)SAP R/3

)OSIsoft RtPM

RtPM an% Tansa$ti"ns t" Business 2ae1"use

OSIsoft %t'M has all the data in a

collaorative environment delivers&ecision S"pport and Contin"o"s

Improvement

&elayed !atch &ata $ransfer



Message Bus

SAP

XML transformation

Data and SchemaWho Stores the Data?

Who Translates the Data?

Who Figures out how to repl to re!uests?Who traces errors in re!uests and data?

Who interfaces to sensors?

Who figures out when to repl?

Who presents data to the user?

Where is analsis done?

Who traces the completion and "nows what is missing?

Who holds data when ser#ers are down?$ow does this fit with m Portal?

Who schedules the collection of data?

Who aggregates the data?

Who cleanses the data?

Who formats the data?

XML and Schema

$ow do % support the mapping?

$ow do % &uild a connector?

$ow do % handle upgrades?

What are m on'going costs?

(ustom (onnector

or Adaptor

Message !"s



Message Bus

SAP

XML transformation

Data and Schema

)L%*+ and P% Stores the Data

)L%*+ Translates the Data and Messages

)L%*+ Figures out how to repl to re!uests

)L%*+ Detects errors in re!uests and data

P% %nterfaces to sensors

)L%*+ Figures out when to repl and how

)L%*+ Traces the completion and "nows what is

missing

ProcessBoo" presents data to the user

P% and ProcessBoo" does the analsis

P% and )L%*+ stores data when ser#ers are down

P%'%(, and P%'Acti#e-iew wor" with

mSAP.com and other portals and gi#es me we& parts

)L%*+ schedules the collection of data

)L%*+ aggregates the data

Sigmafine cleanses the data

)L%*+ formats the data

)L%*+ stores Business )ules

XML and Schema )L%*+ PP'P%/ 0M/ PM

BAP%/ )F(



Message Bus

SAP

XML and Schema )L%*+ PP'P%/ 0M/ PM

BAP%/ )F(

Direct (onnection

%mmediate Deli#er

1uaranteed Deli#er

(ertified ,nd to ,nd

%nternal (ompan

1raphics (onnectionStandard install

Standard Tools

(rosses Firewall

XML Based

Must (onfigure Business (onnector

Message 0ueue Deli#er

Another point of failure

$andles e2change &etween companiesStill re!uires support of same BAP%3s and )F(3s

De#elopment Tools of connector )e!uires

BAP% and )F( Message Bus



Message Bus

Translates

Formats

%nterprets

(hec"s

Aggregates

Traces

Stores

Answers

(alculations

Business

)ules

XML

%ntegration

Bro"er

BAP%

)F(

%nter'

face

)L%*+ P%

BAP% and )F(

XML and

Schema $istor

%nterfaces

4DS

Ser#er

(alculates

(ertified55

4pgrades

Fi2ed (osts



Pro*ect E(ecution

• Create a m"ltidisciplinary $eam

• Identify -orflo- and constraints

• 'rototype small facility to e)ploreconcepts and identify iss"es

• 'lan for and Incorporate early in

pro(ect sched"le• 'lan for data validation



!+$N, what is new• SA' ''>'I

? %epetitive Man"fact"ring -ith Alermale

• SA' 'M ? S"pport of 3 additional !A'IDs

• Create maintenance Order !A'IA*MO%&E%MAI+$AI+• Change Maintenance Order !A'IA*MO%&E%MAI+$AI+• &isplayF%ead Maintenance Order !A'IA*MO%&E%5E$&E$AI*• <ind Maintenance Order !A'IA*MO%&E%BEA&5E$*IS$• Create E/"ipment Mater %ecord !A'IE=:IC%EA$E

• Change E/"ipment Master %ecord !A'IE=:ICBA+5E• &isplayF%ead E/"ipment Master %ecord !A'IE=:I5E$&E$AI*• <ind E/"ipment Master %ecord !A'IE=:I5E$*IS$• Create <"nctional *ocation !A'I<:+C*OCC%EA$E• Change <"nctional *ocation !A'I<:+C*OCCBA+5E• &isplayF%ead <"nctional *ocation !A'I<:+C*OC5E$&E$AI*• <ind <"nctional *ocation !A'I<:+C*OC5E$*IS$

• Create Maintenance +otification !A'IA*M+O$I<C%EA$E• Change Maintenance +otification !A'IA*M+O$I<&A$AMO&I<6• &isplayF%ead Maintenance +otification !A'IA*M+O$I<5E$&E$AI*• <ind Maintenance +otification !A'IA*M+O$I<*IS$E=:I or

!A'IA*M+O$I<*IS$<:+C*OC

? A"tomatic load of <"nctional *ocations and E/"ipment %*I+, andMod"le &ataase



Module "ata-ase automaticallycreated rom E!P . Ma(imo e(ample



!+$N, "evelopments• M%O Soft-are MA8IMO

? 'rod"ct %eleased last year ne- release -ill incl"de e/"ipment load

event stat"s tracing• 'eopleSoft EnterpriseOne 1G.&. Ed-ards One@orld

? Agreeement -ith 'eoplesoft in final phase ? 'M interface released Irving 'aper ? Other mod"les -e are looing at incl"de 'rod"ct &ata Management

Shop <loor Inventory etc.

• Ind"s 'assport and EM'AC ? :sed Mimosa standard developed 8M* ased interface

• Synergen Series ? $rying to identify common c"stomer ase -ith Synergen

• Oracle e!"sinessS"ite 1eAM ? Investigating partnership looing for c"stomer interest

• &atastream M'2 M'3

? 'reliminary stage• Mincom Ellipse

? +eed #endor and c"stomer cooperation to p"rs"e

• MIMOSA OSA>EAI

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