practical applications of tablets, internet of thing beacons, and big data analytics for safety and...
TRANSCRIPT
Dessureault 2015 ©
Big Data, Mobile Apps, & the Internet of Things (IoT):
Practical Applications for Safety and Productivity
1www.misom.com
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Data Mining
of Mining Data
Production Optimization
Sustainable Development
MINA: Cloud Data Lab
Education
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Licenses (supported products) & new employees
new employees
ResearchConsulting Supported industrial DW
IoT & Mobile+
Big Data analytic tools
+
4
DWData Warehousing
/ Big Data
Integration
BI/OI
Deriving Data
as an asset
CSConsulting
Services
Technology Strategy
Technology Support
FARAField Analysis &
Reporting Application
IoT
Mobile App
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Big Data
a broad term for data sets so
large or complex that traditional
data processing applications are
inadequate.
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Big Data Analytics
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Data Preparation
Processing
Interpretation / reformulation
Deployment / Reengineering
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Big Data Advanced Analytics
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Data Preparation Deployment / Reengineering
+ +
Fundamental Value
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Elements of Game Addiction
Frequent Achievements &
Micro-awards w Feedback
Social
Affirmation &
Interaction
Ease of
Collection &
Interaction
Access
Ubiquity
Clean & Simple:
Progress, Badges,
Leaderboards /
Scoreboards
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Large metallurgical coal mineBritish Columbia, Canada:
Using Mobile Apps for Productivity & Safety Optimization
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39Different forms
150+ pieces of paper/day
3.5 Data Entry Clerks
6Data Entry Hours
8Different forms
0 pieces of paper/day
0Data Entry Clerks
0Data Entry Hours
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Interactions Quality & QuantitySafe Work Observations (SWO)
Incident Rate
Avg. Incident Rate Reduction
2010-2011 6.59
31%2012-2014 4.53
SWO Rate
Avg Quarterly Observations % Increase
2012 4060 baseline
2013 5500 35%
2014 6045 49%
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Social Reinforcement
Detect
Underperformance Require Completion
of Checklist Completion Compliance
rate appears on
Supervisor’s scorecard
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Reality Check:
Machine Tracking… not Everyone Can Afford Current-Gen Technology…
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Current tracking tech
expensive & complicated
only largest mines.
95% of mines & quarries
< 200 workers
0 to 19 20 to 39 40 to 59 60 to 79 80 to 99 100 to 199 200 +
Stone 1,154 961 214 78 57 95 35
SandAndGravel 1,466 438 48 12 3 - -
Nonmetal 234 145 75 40 25 14 34
Metal 34 32 12 7 7 18 70
Coal 398 290 131 46 36 58 115
Nu
mb
er o
f O
per
atio
ns
Number of Workers according to MSHA (2014)
Existing
market for
tracking
tech
Potential Market,
US mines only
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Industrial Dynamic Worksites
Civil
Construction
Ore & Rock
(fixed) Plants
LoggingMining &
Quarrying
Drill site
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Wearable
clothing and accessories
incorporating computer and
advanced electronic
technologies
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Nearables
Items with small, wireless
computing devices at equipped
with a variety of sensors and
transmitters to broadcast digital
data, usually using Bluetooth
Smart protocol
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Qualcomm Gimbal Series 10
Series 20
BLE Built into all iOS tablets.Broadcasts as a beacon.Senses BLE Broadcasts.
Transmits datathrough Broadcast.
BLE Beacons50-100 m rangeBOM $2.50-$9
Battery: 60-300+ daysProgrammable messages
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Current
Connectivity is key
FMS must remain on machine
Only Vendor Algorithm
Paper
Commissioning a system – 9 months
Reality
Communications will never be perfect
Machines & People can be tracked (take the tablet) - contractors
Creativity is key: create & IMPLEMENT your own
Digital entry & feedback possible
1-2 days to set-up & train
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Ore pass
Cut & fill production heading (disposable temp tags)
Enter zone = ‘Loading’ Temp tags
Lasts 2 weeks
$5/tag
Exit loading zone = ‘Haul full’
Permanent tags
Lasts 18 months
$30/tagEnters Orepass tag zone = “Dumping”
Exit ore-pass zone = ‘haul empty’
(permanent tag)
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Large Scale Mining
• Productivity
Small Scale Mining / Quarrying
• Blend going into Kiln (cement)
• Inventory stockpiles (aggregates)
• Engine hours (machine charge-backs)
• Simplicity discipline (essentialism)
• Contractor… no optimal, cost is irrelevant & visibility detrimental
User- programmable / configurable platform
vs.
proprietary optimization algorithm
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Basic Reports (emailed PDF)
Real-time OLAP browsing in Excel
Bootstrap-responsive tablet to control room visualizations
=
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Process:Plant & Machine Health Data
New technologies
10% the cost of traditional historian deployments
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Downtime from measuring Weight on Belt:
delay event
Event Start Event end Delay code
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Downtime from measuring Weight on Belt:
delay event
Event Start Event end Delay code
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Monumental Shift in Data-
Driven technology.
Information delivery & addiction
has been unlocked.
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What’s different now?
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Major
DemographicShift
New generation
expects tracking, data,
& engagement
New
TechnologyShift
Tracking & data
ubiquity
We need
ValueFrom technology
Investments should
have a return
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What we need:
Educational & cultural readiness for Analytics.
More mobile & internet of things
Low-Risk experimentation
…we are part of the data rich world…
…the incoming generation of employees expect it.
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