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  • 7/31/2019 Pragma Catafgrlog Technfgdfgical

    1/23

    Pipelife Polska S.A.ul. Torfowa 4, Kartoszyno, 84-110 Krokowa

    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

    CONTENTS

    INDEX

    1. INTRODUCTION1.1 INTRODUCTION OF PP PRAGMA SEWAGE SYSTEM

    1.2 CHARACTERISTIC OF PRAGMA SYSTEM

    2. HYDRAULIC DESIGN OF PRAGMA SYSTEM

    2.1. GENERAL ASSUMPTIONS

    2.2. GOVERNING FORMULAE

    2.3 NOMOGRAPH 1

    2.4 NOMOGRAPH 2

    2.5 NOMOGRAPH 3

    3. SLOPES AND VELOCITIES OF FLOW INPRAGMA PIPES

    4. STRESS AND STRENGTH ANALYSIS OFBURIED PRAGMA PIPES4.1 INTERACTION BETWEEN THE PIPE AND THE

    SURROUNDING SOIL

    4.2 METHOD OF CALCULATION

    4.3 LOAD

    4.4 ULTIMATE LIMIT STATE MODEL

    4.5 ULTIMATE LIMIT STATE MODEL STRAIN

    4.7 RELATIVE STRAIN

    5. EARTHWORKS5.1 GENERAL CONSIDERATIONS

    5.2 BEDDING CONDITIONS

    5.3 SIDEFILL, INITIAL BACKFILL AND FINAL BACKFILL

    6. INSTALLATION OF PRAGMA PIPES6.1 CONNECTION OF PRAGMA-PRAGMA PIPES

    6.2 CUTTING PIPE - MOUNTING SEALING RING

    6.3 CONNECTION OF PRAGMA PIPE (SPIGOT) WITH PVC PIPE

    6.4 CONNECTION OF PRAGMA PIPE (SOCKET) WITH SMOOTH

    PVC PIPE (SPIGOT)

    6.5 CONNECTION OF PRAGMA TO CONCRETE

    CHAMBER(SOCKET)

    7. PRODUCT RANGE

    8. LITERATURE

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    Pipelife Polska S.A.ul. Torfowa 4, Kartoszyno, 84-110 Krokowa

    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

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    Pipelife Polska S.A.ul. Torfowa 4, Kartoszyno, 84-110 Krokowa

    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

    1

    INTRODUCTION OF PP PRAGMA SEWAGE SYSTEM

    INTRODUCTIONOFPPPRAGMA

    1.2 CHARACTERISTIC OF PRAGMA SYSTEM

    The Pragma pipes have been designed

    for sanitary and rainwater sewage sys-

    tems. The pipes can be used in the

    industrial sewage as jacket pipes for tel-

    ecomunication cables as well as draingepipes for roads, dumping grounds etc.

    The raw material used for Pragma pipes

    production is polypropylene co-polymer.

    Pragma pipes is a twin well pipes with

    a smouth inside and profiled outside

    walls.

    The pipes own a real mounted in the

    first corrugation valley.

    The adapters allows to connect Prag-

    ma pipes with smooth PVC pipes.

    PP Pragma sewage system consists of:

    Twin wall pipes with a socket in 3 and

    6 meters lengths. Scope of diameters

    160 - 630 mm and ring stiffness 8

    kN/m2.

    Full range of fittings.

    1.1

    INTRODUCTION

    CHEMICAL RESISTANCEPragma pipes and fittings have high

    chemical resistance both for aggres-

    sive sewage and an enviroment.

    RESISTANT TO HIGH

    TEMPERATURES

    Pragma pipes and fittings have a resist-

    ant to high temperature up to 60oC for

    constant flow and up to 95-100oC for

    brief sewage passage.

    IMPACT STRENGTH

    Pragma pipes and fittings are crack

    resistant, including temperatures below

    0

    o

    C (up to -20

    o

    C) which makes transportand assembly easy in winter conditions.

    RING STIFFNESS

    Ring stiffness which for the entire range

    of diameters equals 8 kN/m2 puts the

    system in class T.

    EASY TO CARRY

    Pragma pipes and fittings are very light

    and yet have high ring stiffness there-

    fore they are easy to transport and place

    which speeds up assembling.

    EASY TO ASSEMBLEPragma pipes and fittings can be eas-

    ily joined with smooth-wall PP and PVC

    pipes and cladding can be applied inter-

    changeably in each system.

    EASY TO CUT

    Pragma pipes can be cut to any length

    with the use of the simplest tools.

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    Pipelife Polska S.A.ul. Torfowa 4, Kartoszyno, 84-110 Krokowa

    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

    cos ) cos )qn

    Motion resistance on the pipe lenght are

    calculated based on unitary hydraulic

    gradient.Unitary hydraulic gradient for

    closed pipes with a settled turbulent

    motion is calculated based on Darcy-

    Weisbach formula:

    Hydraulic resistance coefficient () iscalculated based on Colebrook-White

    formula:

    The Bretting formula for pipes flowing

    partly full:

    Pipelife proposes to use the following

    values of k for Pragma pipes:

    k = 0.00025 m, for main sewers without

    special structures, equipment and any,

    or only a small number, of side inlets;

    k = 0.0004 m, for sewers with many

    inlet pipes and structures (where minor

    losses at joints are to be taken into

    account).

    Q = V F ; F = d2

    4

    Q = d2 V

    4

    1)

    2)

    In practice, for computational purposes,

    the following semi-empirical equations

    are used:

    A hydraulic design concerns selecting

    parameters for gravity flow sewers,

    which normally do no flow full. The

    objective of hydraulic design is to deter-

    mine the most economic pipe diam-

    eter at which the required dischargeis passed. In practice, computation of

    hydraulic pipe parameters are based on

    the following assumptions:

    1. The assumption of a uniform flow,

    meaning:

    q the depth (h), flow area (f) and veloc-

    ity (v) at every cross-section remain

    constant at the whole considered pipe

    section;q the energy grade line, water surface

    and pipe bottom slope are parallel.

    2. In the pipe system, the flow regime is

    turbulent.

    GENERAL ASSUMPTIONS2.1

    HYDRAULIC DESIGN OF PRAGMA SYSTEM

    GOVERNING FORMULA2.2

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    HYDRAULICDESIGNOFPRAGMASYSTEM

    2

    HYDRAULIC DESIGN OF PRAGMA SYSTEM

    NOMOGRAPH OF HYDRAULIC PARAMETERS2.3

    NOMOGRAPH 1

    PROPORTIONAL DEPTH RELATIONSHIPS FOR PARTLY FULL CIRCULAR PIPES

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    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

    HYDRAULIC DESIGN OF PRAGMA SYSTEM

    NOMOGRAPH OF HYDRAULIC PARAMETERS2.4

    NOMOGRAPH 2

    DARCY-WEISBACH / COLEBROOK-WHITE FORMULA FOR GRAVITY PRAGMA PIPES

    For k=0,40 mm, temp. t=1000C, full flow

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    Pipelife Polska S.A.ul. Torfowa 4, Kartoszyno, 84-110 Krokowa

    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

    HYDRAULICDESIGNOFPRAGMASYSTEM

    2

    2 3 4 5 6

    0,1

    0,15

    0,2

    0,3

    0,40,5

    0,6

    0,8

    1

    1,5

    2

    3

    4568

    8

    10

    10

    10

    20

    20

    30

    30

    40

    40

    50

    50

    60

    60

    80

    80

    100

    100

    200

    150

    200

    300

    400

    500

    600

    800

    1000

    2000

    3000

    4000

    0,30,1 0,1

    50,2 0,2

    5

    0,4

    0,5

    0,6

    0,8

    1,0

    1,5

    2,0

    2,5

    3,0

    4,0

    5,0

    6,0

    8,0

    10,0

    630500

    400315

    250200

    160

    Discharge - Q[dm/s]3

    nDiameter d [mm]

    hydraulic

    slope-i[

    ]

    /ooo

    velocity - V[m/s]

    HYDRAULIC DESIGN OF PRAGMA SYSTEM

    NOMOGRAPH OF HYDRAULIC PARAMETERS2.5

    NOMOGRAPH 3

    DARCY-WEISBACH / COLEBROOK-WHITE FORMULA FOR GRAVITY PRAGMA PIPES

    For k=0,25 mm, temp. T=1000C full flow

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    Pipelife Polska S.A.ul. Torfowa 4, Kartoszyno, 84-110 Krokowa

    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

    SLOPES AND VELOCITIES OF FLOW IN PRAGMA PIPES SLOPESThe slope of the channel must also be

    considered as variable, since it is not

    necessarily completely defined by topo

    graphic conditions.

    The minimum channel slope is required

    to achieve the lowest flow velocity which

    will prevent suspended solids from set-

    tling out and clogging the pipe.

    In general, solid particles, e.g. sand

    particles, can deposit on the bottom

    to a depth corresponding to the par-

    ticle friction angle (see Figure 3.1),expressed as:

    The area of deposition may be allowed

    to a relatively flat zone of the channel

    bottom.

    Figure 3.1 Angle of friction

    The safe lower limit of velocity to avoid

    sedimentation depends on the type of

    sediments. Usually, the permissible

    minimum velocities (Vsc) which ensure

    When determining the slope of the pipe-

    line, one should select the permissible

    velocities taking into account the pipe

    diameter. To this end, a simple formula

    can be used:

    The minimum slope of the sewer pipe-

    line can also be expressed by the trac-

    tive force (t), given as:

    The actual tractive force is:

    From the above, the critical tractive

    force for the actual depth of flow (hn) is:

    The critical tractive force which fulfil the

    condition of the channel self-cleaning

    is:

    Thus, from Equation 9, after rearrang-

    ing, the minimum slope of the pipe is:

    self-cleaning of the channel should not

    be, at full flow, lower than:

    Vsc = 0.8 m/s for sanitary sewers

    Vsc = 0.6 m/s for storm sewers

    Vsc = 1.0 m/s for combined sewers

    h

    n

    d

    ()

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    Pipelife Polska S.A.ul. Torfowa 4, Kartoszyno, 84-110 Krokowa

    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

    STRESS AND STRENGTH ANALYSIS OF BURIED PRAGMA PIPES

    INTERACTION BETWEEN THE PIPE AND THE SURROUNDING SOIL

    From the technical point of view, the

    plastic Pragma pipe is a flexible struc-

    ture having a high ability to take up

    stress without failing. The classical

    method to evaluate the strength of a

    structural material is to describe theactual relation between the stress and

    the strain when the material is loaded.

    A vertical load imposed on the pipe

    causes a deflection (dv), a reduction in

    the vertical diameter of the flexible pipe,

    which takes causes it to take an elliptical

    shape (see Figure 4.1).

    Figure 4.1 Deflection of circular pipe

    due to vertical load

    Deflection of the pipe causes bend-

    ing stress in the pipe wall and exerts

    pressure on the surrounding soil, and

    the passive earth pressure decreases

    the bending stress in the pipe wall. The

    bending stress in the pipe wall caused

    by deflection is in momentary balance

    with the soil pressure acting against the

    outside of the pipe wall. The force the of

    the soil counteracting the pipe pressure

    depends on the vertical load, soil type

    and stiffness (density) in the pipe zone

    and on the pipe stiffness.

    For rigid pipes such as concrete, etc.,

    the pipe alone has taken the main verti-

    cal forces acting on the pipe, while flex-

    ible pipe makes use of the horizontally

    acting soil support exerted as a result

    of the pipe deflection. Consequently,

    for the flexible pipe, the integration

    between the soil and the pipe has to beconsidered far more extensively than in

    the case of rigid pipes.

    The design concept of flexible pipes can

    be explained with the classical Spangler

    formula:

    Equation (11) describes the relative

    deflection of a pipe subjected to a verti-

    cal load (qv) supported by the pipe ring

    stiffness and the soil stiffness.

    This equation clearly shows that pipe

    deflection can be limited to the permis-

    sible magnitude by increasing one or

    both of the two factors, pipe ring stiff-

    ness and soil stiffness in the pipe zone.

    Additionally, it can be said that pipe with

    greater ring stiffness is less subjected

    to interaction with the soil and is less

    dependent on the soil density in the

    pipe zone. Whereas application of a

    suitable enbedment of properly com-

    pacted material (higher cost of installa-

    tion) enables the use of pipes of lower

    ring stiffness (lower in cost), in making a

    decision both the engineering and eco-

    nomic advantages of the alter-natives

    must be considered.

    4.1

    STRESSANDSTRENGHTANALYSISOFBURIEDPRAGM

    APIPES

    4

    Buried Pragma pipes can be calculated

    with the ultimate limit state model:

    q serviceability limit state can be

    checked by comparison of the strain

    caused by the load to the allowable

    strain;

    q ultimate bearing resistance state can

    be checked by comparison of the

    buckling stress with the compressive

    stress as well as the relative strain

    with the allowable strain (d).

    In the following, the calculation for

    flexible pipes according to the method

    referred to as the Scandinavian Method

    [Janson, Molin 1991] (SM) is described.

    This is an analytical method based on

    the soil pressure distribution in the pipe

    zone shown in Figure 4.2. In it, the inter-

    action between the pipe and the sur-

    rounding soil is taken into account.

    The maximum load which is likely to be

    imposed on the pipe should be estimat-

    ed ac-cording to the obligatory national

    standards. The influence of a traffic load

    can be cal-culated by the pressure dis-

    tribution according to the Boussinesque

    [PN-81/B-03020] theory.

    METHOD OF CALCULATION4.2

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    SYMBOLS USED IN FORMULA

    qv - vertical load

    qh - horizontal load

    qz - load due to soil cover

    qt - trafc load

    qw - water pressure

    gz - unit weight of the soil

    gzw - water saturated unit weight ofthe soil

    gw - unit weight of water

    P - load of vehicle wheel

    C - coefcient of trafc load

    H - depth of pipe cover (from ground

    level to the pipe crown)

    h - height of water over the pipe

    axis

    D - initial undeformed diameter of

    the pipe

    dn - nominal inside diameter of the

    pipe

    r - radius of the pipe

    dv - vertical deection of the pipe

    SN - pipe ring stiffnessI - moment of inertia of pipes

    cross wall section

    E - modulus of elasticity of the pipe

    - also called the creep modu-

    lus which describes a creep

    (increase of strain) on a con-

    stantly stressed material, as well

    as the relaxation modulus which

    describes a relaxation (decrease)

    of stress on a constantly strained

    material

    Es - secant modulus of the soil

    Et - tangent modulus of the soil

    F - safety factor against buckling,

    F = 2 - strain in the pipe wall

    These symbols are given without

    numerical quantities, making it possible

    to use the most convenient units. In the

    Tables and Graphs, SI units are used.

    The soil pressure distribution for theScandinavian Method [by Janson, Molin

    1991] is shown in Figure 4.2. The buried

    pipe is loaded with vertical load (qv),

    which causes stress and strain, and with

    the counteracting horizontal load (qh).

    Figure 4.2 Scandinavian Model of soil

    pressure distribution

    VERTICAL LOADS

    1. Load due to soil above the pipe:

    In this case, vertical load is:

    Under normal conditions of pipe installa-

    tion, the vertical load (qv) component is

    larger than the horizontal load (qh) com-

    ponent. The difference (qv - qh) causesa reduction of the vertical pipe diameter

    and an increase in the horizontal pipe

    diameter. The pipe side walls, when

    deforming, mobilise a passive earth

    pressure of a value depending on the

    imposed vertical load and on the ratio

    between the soil stiffness and pipe stiff-

    ness. This last is expressed as the pipe

    ring stiffness (SN).

    The components of load which are likely

    to be imposed on a pipe in the vertical

    plane are:

    the effect of the soil above the pipe

    the effect of loads superimposed onthe surface of the ground, such as those

    from buildings, vehicle wheel loads, etc. Figure 4.3 Geometry of buried pipe

    For pipes below the water table, the

    total pressure shall be increased with

    the hydrostatic pressure:

    LOAD4.3

    STRESS AND STRENGTH ANALYSIS OF BURIED PRAGMA PIPES

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    STRESSANDSTRENGHTANALYSISOFBURIEDPRAGM

    APIPES

    Pipelife Polska S.A.ul. Torfowa 4, Kartoszyno, 84-110 Krokowa

    tel. (+48 58) 77 48 888, fax: (+48 58) 77 48 807, e-mail: [email protected]; www.pipelife.pl

    LOAD SUPERIMPOSED BY TRAFFIC

    Figure 4.4 Traffic load coefficient

    relationship

    SERVICEABILITY LIMIT STATE

    - DEFLECTION

    Deflection of a buried gravity pipe

    depends on the magnitude of external

    loads, pipe ring stiffness, the specific

    weight of the soil, type and composition

    of the backfill material and the method

    of installation.

    A theoretical deflection caused by loads

    can be calculated from the following for-

    mula [by Janson, 1995]:

    Figure 4.5 Minimal secant modulus

    (ES) values for granular soils versus

    depth of pipe cover (H) at variousdegrees of soil compaction

    The secant modulus (Es) of the soil in

    the pipe bedding zone depends on the

    degree of soil compaction and the effec-

    tive soil pressure.

    Values of the secant modulus (Es) for

    granular materials have been deter-

    mined by laboratory tests in a hollow

    cylinder apparatus (on moraine sand,

    among others).

    ULTIMATE LIMIT STATE MODEL4.4

    STRESS AND STRENGTH ANALYSIS OF BURIED PRAGMA PIPES

    4

    2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 0,0 6,5

    for road I and II technical grade - A

    loading grade

    for road III, IV and V technical grade -

    B loading grade

    for higher technical class - C loadinggrade

    ground water level below the pipe

    5000

    4000

    3000

    2000

    1000

    0

    90%

    85%

    80%

    75%

    E [kN/m ]s2

    consolida

    tiongrad

    e

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    4

    The initial deflection caused by

    external loads for pipes bedded in

    non-cohesive soils (sand, gravel) is

    in the range of 2 to 4%.

    The maximum initial deflection can be

    estimated as follows:

    The value of the installation factor (UI) is

    influenced mainly by:

    trench shape (see Figure 4.6); equipment and method of soil compac-

    tion (see Figure 4.7);

    trafc load during construction (see

    Figure 4.8).

    Figure 4.6 Stepped trench

    Figure 4.7 Compaction with heavy

    equipment (useful load > 0.6 kN)

    Figure 4.8 Heavy traffic at shallow

    depths

    The value of the bedding factor (UB)

    depends on:

    unevenness in the pipe bed;

    quality and quantity of construction

    supervision;

    skill of the installation personnel.

    Figure 4.9 Bedding conditionsa) uneven pipe bedding (with large

    stones)

    A number of measurements on opera-

    tional PP sewers show that a great part

    of deflection results from the installation

    method and uneven pipe bed conditions.

    Therefore, installation and bedding fac-

    tors should be added to the theoretical

    deflection calculated in Equation 16.

    STRESS AND STRENGTH ANALYSIS OF BURIED PRAGMA PIPES

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    b) bedding material not placed evently

    The suggested values of factors UI and

    UB are given in Tables 4.1 and 4.2, pro-

    vided that sand or gravel is used for the

    pipe surrounding fill.

    The average initial pipe deflection can

    be determined by excluding the factorUB in Equation 18.

    With careful execution of installation,

    the mean initial value of deflection

    should not exceed 5%.

    The maximum initial deflection of PP

    gravity sewer pipes should not exceed 9%.

    It is well known that buried plastic pipes

    undergo deflection in the course of

    time. Final pipe deflection is a function

    of changes in the soil stiffness in the

    course of time due to settlement of the

    trench fill and movement of soil particles

    in the embedment soil.

    Therefore, in order to determine the

    final pipe deflection after 1 to 3 years,

    one should replace Equation 16 with the

    formula:

    The maximum final deflection of the

    PP gravity sewer pipe is given by the

    formula:

    The functional requirement for pipe

    deflection is that pipe on a long term

    basis shall be water-tight and not

    essentially change its transport capac-

    ity. This has led to the require-ment that

    the maximum long-term deflection must

    not exceed 15%.

    Table 4.1 Values for the installation factor (UI)STRESSANDSTRENGHTANALYSISOFBURIEDPRAGM

    APIPES

    4

    Figure 4.10 Bedding conditions

    Table 4.2 Values for the installation factor (UB)

    STRESS AND STRENGTH ANALYSIS OF BURIED PRAGMA PIPES

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    External pressure causes compressive

    ring forces in the pipe wall. When these

    forces are large they can cause failure

    due to buckling of the pipe wall.

    In the circumferential direction, it is acombination of large external pressure

    (or internal vacuum) and low pipe stiff-

    ness that creates the risk of buckling.

    In firm soil, the embedment substan-

    tially increases the ability of the pipe

    to resist buck-ling. In this case buckling

    will occur in a small wavy pattern. How-

    ever, if the surround-ing soil is weak, itscontribution to the buckling resistance is

    smaller. In such conditions, the buckling

    Figure 4.11 Types of Buckling

    In firm soils, the permissible external

    pressure due to the risk of buckling can

    be calcu-lated by the following formula

    (Jonson, Molin, 1991):

    In cases where the pipe is surrounded

    by weak soil (e.g. soft silt or clay), the

    permissible pressure can be calculatedaccording to the expression which holds

    for elliptical buckling, as follows:

    Under the condition that:

    When the pipe deflects to v/D, a strain

    (and stress) is caused in a circumferen-

    tial direction in the pipe wall. The magni-

    tude of this strain can be expressed as:

    will occur in a more or less elliptical

    shape, presented in Figure 4.10. (by

    Jonson, Molin, 1991).

    STRESS AND STRENGTH ANALYSIS OF BURIED PRAGMA PIPES

    ULTIMATE LIMIT STATE MODEL - STRAIN4.5

    RELATIVE STRAIN4.6

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    A bedding design depends on the soil

    geotechnical characteristics of the zone

    in which the sewer pipe is to be laid.

    In general, two methods of pipe beddingcan be considered:

    BEDDING ON NATURAL GROUNDIn some instances, it may be acceptable

    to lay Pragma pipe on the bottom of

    the trench, but only in granular, dry soil

    which is free of large stones (> 20mm),

    such as gravel, coarse sand, fine sand

    and sandy clay.

    In such soil conditions, the pipe is laid

    on the thin (10 to 15cm), uncompactedbedding directly underneath the pipe.

    The purpose of the bedding is to bring

    the trench bottom up to the grade and to

    provide a firm, stable and uniform invert

    support of a minimum 90 angle (see

    Figure 5.1). Figure 5.1 Natural bedding

    BEDDING ON A FOUNDATION

    There are situations where a pipeline

    should be laid on a foundation. Theseinclude:

    1. when in favourable natural ground

    conditions, the trench is mistakenly

    overcut to a depth below the designed

    pipe level;

    2. in rocky soils, cohesive soils (clays)

    and silty soils;

    3. in weak, soft soils, such as organic

    silts and peat;

    4. in any other conditions where the

    project document requires a founda-

    tion.

    natural bedding on the native undis-

    turbed ground;

    bedding on a foundation made of

    selected soil material, compacted tothe required level.

    An example of the solution for cases 1

    and 2 is presented in Figure 5.2. Thepipeline is laid on two layers made of

    sandy soils or gravel soils with maxi-

    mum size of 20mm.

    The foundation layer is made of well

    compacted soil of thickness 25cm

    (minimum 15cm).

    The bedding layer is 10 to 15cm thick,

    uncompacted.

    In the case of weak soils, depending

    on the thickness of the weak soil layer

    below the designed pipeline level, two

    solutions can be applied.

    1. Where the thickness of the weak soil

    layer is

    1.0m (see Figure 5.3).In this case, the weak soil is removed

    and the trench is filled with a well-com-

    pacted layer of a broken stone and

    sand mixture (volume ratio 1:0.3) or a

    broken stone and sand mixture (volume

    ratio 1:0.6). The foundation is laid on a

    geotextile.

    2. Where the thickness of the weak soil

    layer is > 1.0m (see Figure 5.4).

    In this case, a 25cm thick foundation

    made of a well-compacted layer of a

    gravel and sand mixture (volume ratio 1:

    3) or a broken stone and sand mixture

    (volume ratio 1:0.6) laid on a geotextileis recommended.

    The most important factor in achiev-

    ing a satisfactory installation of flexible

    conduit is the interaction between the

    pipe and the surrounding soil. Most of

    the pipe support is accomplished by the

    soil around the lower half of the pipe

    and horizontally away from the pipe in

    both directions. Thus, the soil type and

    degree of compaction realised in the

    pipe zone are great importance. There-

    fore, in any pipe installation project, the

    designer must determine the conditions

    for the pipe bedding, such as:

    1. the ground conditions and the suit-

    ability of the local soil for the pipe

    bedding;2. the geotechnical characteristics for

    the soil used for bedding, haunching

    and initial backfill, as well as the man-

    ner in which they are placed;

    3. the suitable class of pipe stiffness.

    To this end, the first step in any design

    is a geotechnical investigation along the

    entire pipe route. Routine field inves-

    tigations and laboratory testing must

    be carried out to provide the requiredground parameters, such as soil class

    and structure, gainsize distribution,

    compactability and ground water level.

    EARTHWORKS

    5

    GENERAL CONSIDERATIONS5.1

    EARTHWORKS

    BEDDING CONDITIONS5.2

    1- native soil2- bedding layer

    90 120

    2

    1

    0 0

    d n

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    Figure 5.2 Example

    of a foundation in

    firm soil

    Figure 5.3 Foun-

    dation in weak soil

    of depth 1.0 m

    Figure 5.4 Foundation in weak

    soil of depth > 1.0 m

    In all cases, the foundation layer must

    be compacted to 85 to 90% of modified

    Proctor test density.

    Apart from a proper foundation and bed-

    ding, the soil class and density realised

    in the sidefill (haunching) and initial

    backfill are important factors in achiev-

    ing a satisfactory installation of a flexible

    pipeline.

    Figure 5.5 Pipeline cross-section

    SIDEFILL AND INITIAL BACKFILL

    The criteria to select material as suitable

    to use as fill in the haunching zone (side-

    fill) and directly above the crown of the

    pipe (initial backfill) are based on achiev-

    ing ade-quate soil strength and stiffness

    after compaction. Suitable soil material

    includes most graded, natural granular

    materials with maximum particle size

    not exceeding 10% of the nominal pipe

    diameter or 60mm, whichever is smaller.

    The fill material should not contain for-

    eign matter such as snow, ice or frozen

    earth clumps.

    Table 5.1 Characteristics of sidefill and initial backfill material

    SIDEFILL, INITIAL BACKFILL AND FINAL BACKFILL5.3

    a)

    natie soil (very weak)

    solid native soil

    h 1m

    90 120

    2

    1

    3

    dn

    0 0

    c

    d

    ba

    10 cm

    e 15cm

    30 30D

    30 cm

    B D+2 x03

    1- soil fundation layer as: gravel and sand

    mixture or broken stone sand mixture

    2- bedding layer

    3- geotextile

    a- main backfill

    b- cover depth

    c- pipe zone

    d- bedding if requirede- fundotion if required

    EARTHWORKS

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    EARTHWORKS

    5

    DEGREE OF COMPACTION

    The required degree of fill compaction

    depends on loading conditions.

    In paved areas, the minimum soil

    compaction in the pipe zone is 90% of

    modied Proctor test density.

    Outside of paved areas, the ll should

    be compacted to:

    - 85% of modied Proctor test density if

    the depth of cover is < 4.0 m;

    - 90% of modied Proctor test density if

    the depth of cover is 4.0 m.

    The fill material should be compacted to

    layers of 10 to 30 cm in thickness.

    The thickness of the initial backfill over

    the crown of the pipe should be:

    minimum 15 cm for a pipe of diameter

    D < 400 mm;

    minimum 30 cm for a pipe of diameter

    D 400 mm.

    FINAL BACKFILL

    The material used for completing the

    backfilling can be made with exca-

    vated material if suitable to achieve the

    required project compaction and can

    have maximum particle size of 300 mm.

    For pipelines of diameter D < 400 mm

    and with an initial backfill thickness of 15

    cm, the final backfill material should not

    contain particles of size > 60 mm.

    In paved areas, the minimum compac-

    tion of the final backfill should be 90% of

    modified Proctor test density.

    TAMPING THE EMBEDMENT

    MATERIAL

    The requirements for the degree of

    compaction depend on the load condi-

    tions and should be given in the project

    document. Tamping can be done with

    different tamping equipment. Depend-

    ing upon the equipment, thickness of

    layers and soil compactability, different

    degrees of compaction can be achieved.

    In Table 5.2, some data is given which is

    valid for gravel and sandy soils.

    Table 5.2 Compaction methods

    TRENCH WIDTH

    The width of the trench should enable

    the proper placement and compaction

    of the fill material. The minimum width

    of the sidefill is bmin = 30 cm. Thus, the

    minimum width of the trench (B) at the

    top of the pipe is: bmin)

    dn

    If the stiffness of the native undisturbed

    ground is lower than the stiffness of the

    designed fill, the trench width (B) should

    be:

    (in general, this condition deals with

    pipes in diameter dn > 250 mm because

    for pipes of smaller diameter the trench

    width (B) fills this condition)

    Such situations can take place in granu-

    lar soils of low density (ID < 0.33) or in

    cohesive soils of plastic limit IL > 0.0.

    EARTHWORKS

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    CUTTING PIPE - MOUNTING SEALING RING6.2

    CONNECTION OF PRAGMA PIPE (SPIGOT) WITH PVC PIPE6.3

    1) To clean the socket, seal and thespigot of the pipe. 2) To lubricate the seal. 3) To push a spigot into a socket.

    Cut pipe in a corrugation valley, using a

    fine tooth carpenters saw. Mount seal-

    ing ring in first corrugation valley.

    1) To examine and clean a socket, seal-ing ring and Pragma spigot.

    2) To lubricate a seal in a socket. To

    push a coupler into a socket.

    CONNECTION OF PRAGMA-PRAGMA PIPES6.1

    INSTALLATION OF PRAGMA PIPES

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    6

    INSTALLATIONOFPRAGMAPIPES

    1) To make a whole in a concrete cham-

    ver.

    2) To fix a Pragma adapter. 3) To connect pipe to the adapter.

    CONNECTION OF PRAGMA TO CONCRETE CHAMBER(SOCKET)6.5

    1) To put the seal into the inside groove

    of a socket on the edge of the socket

    to install click-ring.2) To drive the click (using rubber ham-

    mer).

    3) To lubricant a seal.

    4) To push a spigot into a socket.

    CONNECTION OF PRAGMA PIPE (SOCKET) WITH SMOOTHPVC PIPE (SPIGOT)

    6.4

    INSTALLATION OF PRAGMA PIPES

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    PRODUCT RANGEPIPES

    FITTINGS

    Pragma double walled sewer pipe

    PPPragma bend

    SEWER PIPESAND FITTINGSOF Pragma SYSTEM

    PRODUCT RANGE

    d

    [mm]

    L

    [m]

    t

    [mm]160

    200

    250

    315

    400

    500

    630

    160

    200

    250

    315

    400

    500

    630

    6,0

    6,0

    6,0

    6,0

    6,0

    6,0

    6,0

    3,0

    3,0

    3,0

    3,0

    3,0

    3,0

    3,0

    94

    113

    129

    148

    158

    188

    232

    94

    113

    129

    148

    158

    188

    232

    dn

    Lt

    n

    d[mm]

    Z[mm]

    Z[mm]

    [ ]t

    [mm]A

    [mm]

    160

    160

    160

    200

    200

    200

    200

    250

    250250

    250

    315

    315

    315

    315

    400

    400

    400

    400

    500

    500

    500

    500630

    630

    630

    630

    110

    121

    149

    134

    159

    158

    442

    186

    203287

    459

    197

    218

    320

    533

    222

    250

    366

    615

    241

    275

    399

    679285

    328

    477

    818

    15

    30

    45

    15

    30

    45

    90

    15

    3045

    90

    15

    30

    45

    90

    15

    30

    45

    90

    15

    30

    45

    9015

    30

    45

    90

    21

    31

    41

    23

    176

    48

    459

    161

    178261

    434

    169

    217

    320

    533

    220

    248

    363

    613

    238

    272

    396

    679284

    327

    476

    817

    97

    97

    97

    116

    113

    116

    113

    129

    129129

    129

    148

    148

    148

    148

    158

    158

    158

    158

    188

    188

    188

    188232

    232

    232

    232

    110

    108

    116

    119

    132

    119

    132

    170

    170170

    170

    176

    176

    176

    176

    196

    196

    196

    196

    208

    208

    208

    208244

    244

    244

    244

    AZ

    Z

    1

    2

    tdn

    n 1 2

    PP Pragma concrete chamber adapter

    d[mm]

    n

    d

    A

    n A[mm]

    160

    200

    250

    80

    80

    80

    315400 8080

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    6

    PRODUCTRANGE

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    7. LITERATURE

    BN-83/883-02 Przewody podziemne. Roboty ziemne. Wymagania i badania przy odbiorze.

    BN-67/8936-01 Drogi samochodowe. Odprowadzanie wd opadowych z drogi. Wskaniki techniczne wykonania i odbioru.

    BN-72/8932-01 Budowle drogowe i kolejowe. Roboty ziemne.

    BN-91/8836-06 Roboty podziemne. Roboty ziemne. Wymagania i badania przy odbiorze.

    Geotextiles and geotextile - related produucts - classifications scheme (draft). Document No. 95/BSI STANDARDS, November

    1995

    ISO-4422-2. Pipes and fittings made of unplasticized poly(vinyl chloride) (PVS-U) for water supply - specifications

    Technische Lieferbedingungen fur Geotextilen und Geogitter fur den Erdbau im trassenbau TL Geotex E-StB 95-1995

    European standard. Preliminary draft. EN(155WJO19). Plastic piping system for water supply - PVC-U. February 1992.

    ISO/TC 138/SC 2. Draft technical report. Polyethylene (PE, pipes for conveyance of water under pressure. Recommended

    practice for laying. 1985.

    Bolt A.: Programowanie bada geotechnicznych dla celw posadowienia sieci wodnokanalizacyjnych z tworzyw sztucznych.

    Inynieria Morska i Geotechnika Nr 4, 1997

    Bolt A.F.:, Duszyska A.: Kryteria doboru geosyntetykw jako warstw separacyjncyh i filtracyjnych. Inynieria Morska i Geo-

    technika, Nr 1, 1998

    Janson L.E., Molin J.: 1991, Design and installation of buried plastic pipes. Stockholm, Akaprint ApS, Aarhus

    Janson L.E.: Plastic Pipes for Water Supply and Sewage Disposal, Stockholm, 1995

    Polyethylene Pipe System Handbook, Mabo AS. Oslo, Norway.

    Polyethylene pipe systems for water supply. Manual, WRC Swindon 1994.

    PVC Pressure pipe systems. Manual. WRC Swindon, 1994

    Tullis J.P.: 1989; Hydraulics of Pipelines. John Wiley & Sons, New York, USA LITERATURE

    7