pre feasibility report -...

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PRE FEASIBILITY REPORT

for

Proposed Project of Bentonite Sulphate in Existing

Premises

of

M/s. SHRI KRISHNA MINES & MINERALS Survey No 15/1/1 & 14,

Kojachora-Darsadi Road,

Kojachora-370465,

Tal: Mandvi, Dist: Kutch (Guj.)

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

Prepared By:











Prepared By:

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CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 6

3. Project Description 8

4. Site Analysis 15

5. Planning Brief 16

6. Proposed Infrastructure 17

7. Rehabilitation and resettlement (R & R) Plan 18

8. Project Schedule & Cost Estimates 18

9. Analysis of Proposal (Final Recommendations) 18

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

Introduction

M/s. Shri Krishna Mines & Minerals is established in 2006. We are one of the leading Bentonite

manufacturers and suppliers in Gujarat and Kutch. We supply a wide range of Bentonite products as

per the market requirement. ISO 9001:2008 certifications are under process. We participate in

developing the quantity with quality improvement in Bentonite products in India. We believe in

improvement of overall quality of product limiting the effective cost and customer satisfaction.

M/s. Shri Krishna Mines & Minerals, proposes expansion of Bentonite Sulphate (Activated

Bleaching Earth) within the existing premises at Survey No 15/1/1 & 14, Kojachora-Darsadi Road,

Kojachora-370465, Tal: Mandvi, Dist: Kutch (Guj.)

1.2 Project Details

Sr.

No.

Product Existing Proposed Total

Quantity (MT/Month)

1 Processed Mineral Powder &

Roasted Bentonite Granuals 2000 - 2000

2 Bentonite Sulphate

(Activated Bleaching Earth) - 2000 2000

Total 2000 2000 4000

1.3 Green Belt Development

Company has developed an effective green belt within the factory and on periphery of the factory.

Total Plot Area is 19,602 m2, out of which 6,000 m

2 is Green Belt Area. In addition to this, majority of

the vacant land shall be planted with trees, shrubs and grasses.

1.4 Power & Fuel Requirement

Fuel

Wood brequette / Coal / Diesel: 1400 MT/Month

Energy:

200000 Units/Month from PGVCL

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1.5 Water Requirement and Wastewater Generation & Treatment

Source of water will be met through our mines (accumulated rain water). Total water requirement

will be 615 KL/Day. The total wastewater generations will be 568 KL/Day. Effluent from process

(spent acid 35%) will be reused in manufacturing precipitate silica. Effluent from washing and Boiler

will be collected and neutralised in ETP then it will be reused in plant premises for the washing

purpose. It will be a Zero Liquid Discharge (ZLD) Unit.

1.6 Air Pollution Source and Control Management

The source of air pollution due to the project will be Flue gas emission & Process Vents.

Sr.

No.

Stack

attached to

Fuel Expected

pollutant

Height of

stack from

ground level

(m)

Diameter

of stack

(m)

Air pollution

control unit

Flue gas stacks attached to

1 Boiler Coal/Wood

brequette

SPM

SO2

NOx

30 1.0 Multi Cyclone

Separator with

bag filter

2 Process

Vent

-- SO2 15 0.4 Scrubber

3 Pulveriser -- SPM

5.0 0.1 Closed Circuit

System

1.7 Hazardous Waste Management

Sr.

No. Type of Waste

Category as per

Schedule-1 of HW

Rules

Existing

Quantity

Total Proposed

Quantity Mode of Disposal

1 ETP sludge 34.3

- 10 MT/Month

Collect, Storage,

Transportation and Dispose

to the TSDF site

2 Used Oil 5.1

10 L/Year 20 L/Year Collect, Storage, Reused as

lubricant in machinery.

3 Discarded

Containers 33.3

1200 Nos. 1500 Nos.

Collect, Storage,

Transportation, disposal by

return back to supplier or

selling out to Authorized

Recycler.

4 HDPE

Bags 33.3

3000 Nos. 4500 Nos.

Collect, Storage, Reused for

the packing of mineral

powder.

4 Spent Sulphuric

Acid (35%) D2

-

6320

MT/Month

SPENT 35% CONC � DIRECT

USE IN MFG PPTS.

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5 Gypsum --

- 5560

MT/Month

Collect, Storage,

Transportation and Sell to

Cement Industries

DETAILS OF DISPOSAL OF SOLID WASTES

TSDF site near Gandhidham.

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy of mining

lease/letter of intent should be given.

Identification of the project

Proposed Project of Bentonite Sulphate In Existing Premises

Identification of the project proponent

Presently following are the director of the company:-

(1) Mr. Vimalbhai Pratapbhai Vanza

Address: Bangdibazar, Mandvi, Dist: Kutch-370465 (Gujarat)

Contact No.: +919328757203

Email Address: [email protected]

2.2 Brief description of nature of the Project

Proposed Bentonite Sulphate manufacturing unit.

2.3 Need for the project and its importance to the country and or region

The objective is to be achieved by:

• Consolidating Business.

• By constantly upgrading the product range.

• Continuously reducing the Costs & improving Quality.

• To generate local employment

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we

have found that there is a big potential for the range of the products we are planning. These

products will be an addition to the current range of our products.

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2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials, it will make us very competitive

against imported finished products and we will be able to increase the export of our

finished products.

2.6 Export possibility

Depending on the international demand of products, we shall explore the possibility of

exporting the products.

2.7 Domestic/Export Markets

Majority of the products will be used for domestic market and some products will be

exported depending on the international market.

2.8 Employment Generation (Direct and Indirect) due to project.

Employment would be as per prevailing norms of state government for skilled and unskilled

people (25 people approx.) for the proposed expansion project.

3.1 Project Description

3.2 Type of Project including interlinked and interdependent projects, if any.

Proposed Project of Bentonite Sulphate In Existing Premises. Category: 2(b). No interlinked

project has been submitted.

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3.3 Location (map showing general location, specific location and project boundary & project site

layout) with coordinates.

Map showing general location

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Layout

N

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3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly

the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2, Page No. 3

3.5 Project Description with process details (a schematic diagram/flow chart showing the project

layout, components of the project etc. should be given)

Please refer Annexure-III in Form-I

3.6 Raw material required along with estimated quantity, likely source, marketing area of final

products. Mode of transport of raw materials and finished products.

Please refer Annexure-II in Form-I

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly

outlined.

Every possible effort will be made to reduce fresh water requirement.

3.8 Availability of water its source, energy/power requirement and source should be given.

Power & Fuel Requirement

Fuel

Wood brequette / Coal / Diesel: 1400 MT/Month

Energy:

200000 Units/Month from PGVCL

Water Source

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The entire water requirement will be met through our mines (accumulated rain water) or Sardar

Sarovar Narmada Nigam Ltd.

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Liquid Waste:

Please refer Topic No. 1.7 on Page No. 4.

Solid Waste:

Please refer Topic No. 1.7 on Page No. 4.

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3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC

STATUS & BASIC AMENITIES. SITE VISITS BY AND

INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

EXPANSION PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE

MANAGEMENT, GREEN BELT DEVELOPMENT

MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis

4.1 Connectivity

� Site is very well connected by road

� Availability of power evacuation facilities

� Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

We will be incorporated topography in EIA Studies.

4.3 Topography (along with map)


4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area

under CRZ)), shortest distances from the periphery of the project to periphery of the forests,

national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the

river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be

given.

We will be incorporated topography in EIA Studies

4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free form cultivation.

• Availability of power evacuation facilities

4.6 Soil Classification


4.7 Climatic data from secondary sources.


4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be provided.

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5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Expansion Project of Bentonite Sulphate In Existing Premises.

Facility: Canteen, Administration, Transportation

5.2 Population Projection

It will be incorporated in EIA Studies.

5.3 Land use planning (breakup along with green belt etc.)

Total Plot Area – 19602 m2

Total Built Area –4282m2

Total Green Belt Area – 6000 m2

5.4 Assessment of Infrastructure Demand (Physical & Social)


5.5 Amenities/Facilities


6.0 Proposed Infrastructure

Total Plot Area – 19602 m2

Total Built Area – 4282 m2

Total Green Belt Area – 6000 m2

6.3 Green Belt

Company has developed an effective green belt within the factory and on periphery of the factory.

Total Plot Area is 19602 m2, out of which 6000 m

2 is Green Belt Area. In addition to this, majority of

the vacant land shall be planted with trees.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be provided.

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6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Site is very well connected by road & railway.

6.6 Drinking water Management (Source & Supply of water)

Water requirement will meet through the Our Mines (accumulated rain water) or SSNNL.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-harmful

liquid wastes from the offices, canteen and domestic waste coming from different sections. These

liquid wastes would be treated and disposed by septic tank and soak pit.

6.8 Solid Waste Management

Please refer Section 1.7, Page No. 4.

6.9 Power Requirement & Supply/Source

Energy:

2400000 Units/Annum from PGVCL

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters,

land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project area and it is NA land which is purchased

by company for development of Company, so that R & R policy is not applicable to this project.

There shall be no displacement of any population in project area.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for the project

to be given).

We shall start construction after getting environmental clearance and consent to establish. We shall

start production upon making application for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the project.

Total costs of the project will Rs. 5.5 Crore. Capital cost of air & water pollution control system and

environmental monitoring equipments will be Rs. 40 Lakh.

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9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people including

tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed expansion project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made to

villagers for help for creation of facilities related to health, education, etc.

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