precinmac
TRANSCRIPT
Precision Manufacturers, Partners in Success
Mission Statem
ent
Agenda...
2
Who we are
What we offer
Strategic Supplier Partnership
Who we are…Family of Precision Manufacturing Companies “THE POWER of MANY”
3
What we offer...
4
What ISO 9001:2008, AS9100C Capable Processes Zero returns focus
How• TQM• Scrap and rework metrics• Focus on process capability• Heavy Emphasis on Standardization• Modern quality equipment and training
What Adjust to meet demand Machine and Assemble Immediate Response
How• SMED• Modular Fixturing• Standardized Cutting tools• In House Customer Support• CATIA, SolidWorks and Master Cam
What On-time delivery target 96% Lead times of 4 - 6 weeks or
less
How• Use of ERP/MRP (Microsoft Navision)• Daily Stand-up Meetings• Daily Gemba Walks• Root Cause Analysis 5 Why’s• Heavy Emphasis on Standardization
What Tolerances of 0.0002” Surface finishes16µ inch
How• Modern Machine Tools• Capital Equipment Plan• Modern Cutting tools and Methods• FEMA’s• Management Team are Machinists
The Difference...
5
Differentiator Customer Deliverable
Integrated Manufacturing HouseOne Stop Shop
Lower Overhead CostContract Manufacturing
Value add ServicesFocus on Core Competency
R&D, Marketing, Sales
Focus on Lean Lean OEM Supply Chain
Productivity Program Cost Reduction
Integrated Supplier Agreements Cost Reduction
Inventory Management Inventory Reduction
Supply Chain Management Reduce Internal costs
6
DFM Assistance
Prototyping
Engineering
Manufacturing
Assembly
Diagnostics & Repair
Design for Manufacturer (DFM)
Assistance
Senior level design assistance
Demonstrated ability to continuously reduce costs and substantially improve performance
Prototyping
Fully equipped in-house prototype area
Ability to fast-track low volume components and prototypes
Statistical Process Control
Engineering
Ongoing product improvements
Manufacturing
Precision machining
Molding, and Grinding,
Sheet metal fabrication and metal finishing
Assembly
Positive-pressure assembly areas
Manual and automated assembly capabilities
In-house customized fixtures
Diagnostics & Repair
Three Dedicated Assembly Areas
Clean Room Capabilities
Experienced Technicians
Strategic Partnership...
Serving “Blue Chip” Customers...
77
End Market Defense Semiconductor Oil & Gas Commercial Industrial Paper Handling
Trimaster/HPG
Maine
Hoppe
Manufacturing Footprint...
8
Location North America Ontario Massachusetts Maine# of Facilities 4 2 1 1Square Footage 227,000 122,000 40,000 65,000# of Accociates 560 340 85 135# of Machines 472 352 40 80
Local Community Springfield Technical Central MaineCollege Community College Community College
MIL-I-45208A MIL-I-45208A ISO9001:2008 MIL-I-45208AISO9001:2008 ISO9001:2008 ITAR Registered ISO9001:2008
ISO 14001 Pending AS 9100C AS9100C ISO 14001 PendingAS 9100C Certified FAA Repair- ITAR Registered
FAA Repair Station Station #HPOR196X AS 9100CAssembly Assembly Assembly
Class 1000 Clean Room Repair Class 1000 Clean RoomRepair
Assembly
Training Affiliations
Quality System
Value Add Services
Group of Companies Hoppe MMPCOTrimaster/HPG
Multiple
Significant operational footprint with robust expertise
Wide Breadth of Machinery...
9
Group of
Companies
Trimaster /
HPGMaine Hoppe
CNC Machinery
CNC 5-10 Axis Milling and Contouring 22 4 5 13
CNC Vertical Milling and Contouring 44 20 20 4
CNC Horizontal Milling and Contouring 59 43 10 6
CNC Turning 39 18 15 6
CNC Swiss Turning 21 14 7 -
CNC Wire EDM 8 3 3 2
Total CNC Machinery 193 102 60 31
ccccccc
Other Machinery
Grinding / Finishing / Molding 45 27 9 9
Tool Room (Lathes / Milling) 23 23 - -
Miscellaneous 220 200 11 9
Total Other Machinery 288 250 20 18
Total Number of Machines 481 352 80 49
Mazak Integrex: 8 – 10 axis multi-function multitask
machines
Mazak Variaxis 5 axis machines
Mazak Nexus 4 axis horizontal machines
10
Electrical Discharge Machining (EDM) Complex Assembly Electromechanical Testing Positive Pressure Testing Areas – 3 Class 1000 Clean Room Supply Chain Management Direct Ship to End-use Customer
Machining & Sub-Assembly Over 2200 Components
Check Processing Module
Positive Pressure Testing Area
Class 1000 Clean Room
EDM
Value Add…
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CNC SIMULATION Eliminate errors, scrap, rework, broken tools
Reduce machine crash, downtime & delays
Detect spindle and table collisions
Improve process efficiency
Increased safety
Part Digitalization Create 3D model from inspected geometry; re-created component from model
Eliminates up-front expenses; Tooling/Design
Excellent option for replacement of damaged or low volume components
Allows for quick, efficient re-Design
Quick turn around!
Design for manufacturability Manufacturing optimization Statistical Process Controls
Engineering capabilities include:
Multiple File Formats Available Concurrent Engineering Detailed Process Review
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Engineering…
12
Lean...
12
VSM (Value Stream Mapping) Line Balancing/TAKT
Visual Management/MetricsAction Item Prim. / Sec. Assign. 7/4 7/11 7/18 7/25 8/1 8/8 8/15 8/22 12/19 12/26 JOP Goal Act. Status / Notes
Set-Up Reduction (SWAT) TeamDon Wedge, Supervisors /
Steve WalbridgeIniti a l layout discussed - Setup ti me being quantifi ed by Finance. Initia l
gaging "wish l i s t" es tabl i shed - needs prioritization.
Para l lel Schedul ing (accounting for capaci ty, etc.)
Stacy Pease, Don Wedge / Rob Espos i to, Supervisors
Randomly done (reactive) but with l ittle capaci ty or supported sched. Roy and Lou to work with Rob Espos i to and Globa l to expedite
Ba lanced loading of OperationsBrian Baeder, Stacy
Pease, Don Wedge / S. Walbridge
This initiative i s being tes ted out on the Triumph 612 before rol l ing out shop wide.
Inventory Control : (2) Days or (1) Job, maximum, at each mach.
ctr.
Stacy Pease, Don Wedge / Floor Supervisors
1 - 2 days
Initi a l purging of shop resul ted in es tabl i shment of inv. queue area . Team to develop individua l action plans for control , and for monitoring of turns .
Gemba Walks for Uni t and Machine accountabi l i ty
Steve Walbridge, Roy Torzul lo, Sr. Staff
Fact. Level
Factory and Unit Levels developed - Bus iness wide rol l out begun fi rs t week of July.
Process Mapping / Schedul ing of Fi rs t-Piece Inspecti on
Steve Walbridge / Steve Wojtas
Addition of fl oor inspector appears to have lessened the impact of this i s sue. S. Wojtas wi l l run data to confi rm shortened lead times . PRIORITY
LOWERED
Operator Acceptance ProgramSteve Wojtas , Steve
Walbridge / D. Wedge, Dano
Program establ i shed - S. Wojtas taking ownership, working with engineering and manufacturing - has es tabl i shed fi rs t round of operators and cri teria
(jobs/features )
Streaml ine Vendor BaseDave Maynard, Steve
WalbridgeSupplier Scorecard developed - initial wave of supplier letters sent out (format forwarded to other
businesses) - first wave of vendor meetings being scheduled for week of J une 10th.
Job Release Process MappingSteve Walbridge / Senior
Staff5 - 10 days
1 - 2 days
1 - 2 days
Rol led out March, 2013 - Fol low up confi rms complete penetration.
Triumph 612'sJim Sicard / Steve
Walbridge, B. BaederBrian Baeder (and Steve Walbridge) to work wi th Jim Sicard & Don Pel letier
to drive this template representing the overa l l program succeses .
12 weeks
3 - 4 weeks
C y c l e T i m e R e d u c t i o n S t a t u s
REDUCE CYCLE TIME TO 1/4 - 1/3 OF COMPETITIVE LEAD TIME
Senior Management Team / Supervis ion
Cycle/Set-up Time Reduction
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Thank you...
We have diverse experience with “Blue Chip” customers and understand the stringent Quality & Delivery requirements
We are your best choice for a successful partnership!
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We are an experienced, world class manufacturers of complex assemblies
We are your partners in success
Our capacities and capabilities are well suited for strategic partnership
Our Company is financially sound and ready to invest and expand for future demands
Contact Us…
We help companies succeed by providing them with world class service for precision machined
components and complex assemblies...
14Visit our website at: www.promachining-solutions.com
Scott StaceyPresident & CEOTrimaster and HPG95 Curtis DriveGuelph, ON N1K [email protected]: (519) 823-2661
John BrockePresident & CEOMaine Machine and Hoppe Tech79 Prospect Avenue South Paris, ME 04281 [email protected]: (207) 743-6344
Mission Statem
ent
Appendix...
15
Supplemental Information
Confidential
Trimaster Manufacturing Ltd. 95 Curtis DriveGuelph, ON N1K 1E1Phone: (519) 823-2661 Fax: (519) 823-2850 Email: [email protected]
Overview…
16
Location Ontario# of Facilities 2Square Footage 140,000# of Accociates 340# of Machines 352
Local CommunityCollege
MIL-I-45208AISO9001:2008
AS 9100C
AssemblyRepair
Training Affiliations
Quality System
Value Add Services
Trimaster/HPG
Precision machining including multiaxis machining, Swiss style machining, elastomer molding and complex electro-mechanical sub-assemblies for various Fortune 500 companies and the defense market.
Precision Machining Envelope
17
Tolerances of 0.0003” and surface finishing as smooth as 16µ inchHorizontal Milling
Large Format Horizontals
Small Format Horizontals
Large Format Verticals Small Format Verticals
17 Machines (Up to 4-axis)
8 Machines (Up to 4-axis)Vertical Milling
29”
60”
32”
39”34”
24”
20”
22”
30” 16”
18”
20”
Swing up to 15” diameter and capable of holding tolerances as tight as 0.0001” with surface finishes as smooth as 16µ inch
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Turning Machining Envelope
CNC Swiss
Bar Feed
Turning
????? Up to the length of the bar
MAX:
MAX:
12 Machines (Up to 4-axis)
Chucked
.75”
15”
10”
????
2.5”
14 Machines (Up to 7-axis)
36”
Confidential
World class manufacturer of complex turbine components for gas and steam turbines with the shortest lead times in the industry.
HPG Inc.2240 Speers RoadOakville, ON L6L 2X8Phone: (905) 825-1218Fax: (905) 825-1220
Overview…
19
Location Ontario# of Facilities 2Square Footage 140,000# of Accociates 340# of Machines 352
Local CommunityCollege
MIL-I-45208AISO9001:2008
AS 9100C
AssemblyRepair
Training Affiliations
Quality System
Value Add Services
Trimaster/HPG
Precision Machining Envelope
20
Tolerances of 0.0003” and surface finishing as smooth as 16µ inchHorizontal Milling
Verticals
30 Machines (Up to 5-axis)
6 Machines (Up to 4-axis)Vertical Milling
26”
26”
28”
Horizontals
20”
21.5”
40”
39”
18”
Swing up to 25” diameter and capable of holding tolerances as tight as 0.0002” with surface finishes as smooth as 16µ inch
21
Turning Machining Envelope
Turning
For bar stock sizes 3” and less, much longer lengths may be possible
3 Machines
30”
25”
Confidential
Hoppe Technologies107 First AvenueChicopee, MA 01020Phone: (413) 592-9213Fax: (413) 592-4688
2222
Overview…
Location Massachusetts# of Facilities 1Square Footage 40,000# of Accociates 85# of Machines 40
Springfield TechnicalCommunity College
ISO9001:2008ITAR Registered
AS9100CCertified FAA Repair-
Station #HPOR196X
Training Affiliations
Quality System
Value Add Services
Hoppe
Assembly
American industry leader of precision machined components and assemblies serving the aerospace, defense, optics, power generation and commercial industries.
Precision Machining Envelope
23
Tolerances of 0.0002” and surface finishing as smooth as 16µ inch
CNC Milling
3 Axis CNC Mills
17 Machines (Up to 5-axis)
4 Axis CNC Mills 5 Axis CNC Mills
Swing up to 15” diameter and capable of holding tolerances as tight as 0.0001” with surface finishes as smooth as 16µ inch
24
Turning Machining Envelope
Turn
Integrex Mill Turn 8 Machines (Up to 7-axis)
Max Bar Feed Stock Max Chuck Diameter Min Stock Diameter
Max Stock Size
Maine Machine Products Co.79 Prospect AvenueSouth Paris, ME 04281 Phone: (207) 743-6344 Fax: (207) 743-6346
25
Overview…
Location Maine# of Facilities 1Square Footage 65,000# of Accociates 135# of Machines 80
Central MaineCommunity College
MIL-I-45208AISO9001:2008
ISO 14001 PendingITAR Registered
AS 9100CAssembly
Class 1000 Clean Room
Training Affiliations
Quality System
Value Add Services
MMPCO
One of the largest CNC facilities in the Northeastern US with over 60 CNC machines and a Class 1000 hard wall clean room, serving the defense, aerospace, oil and gas markets and others.
Precision Machining Envelope
26
Tolerances of 0.0002” and surface finishing as smooth as 16µ inchHorizontal Milling
Large Format Horizontals
Small Format Horizontals
Small Format Verticals
MAX:
MAX:
58 Machines (Up to 5-axis)
40 Machines (Up to 5-axis)Vertical Milling
Large Format Verticals
Swing up to 36” diameter and capable of holding tolerances as tight as 0.0001” with surface finishes as smooth as 16µ inch
27
Turning Machining Envelope
Mill - Turn
Large Format Small Format
Large Format Lathes
Turning
For bar stock sizes 4” and less, much longer lengths may be possible
MAX:
MAX:
54 Machines (Up to 7-axis)
Component Library...
28
Engine Diffuser Cover Assembly
Fuel System Metering Housing (hog-out)
Aircraft Hydraulic UnitFuel Pump Housings
Fuel Control Housings
Bearing Housings
Hydraulic Accumulator
Component Library...
29
HousingsShafts & Rollers
Closed Face Impellers
Buckets & Blades
Open Faced Impellers
30
Defense
Digital Projection
ATM & Paper Handling
Power Generation
Aerospace
Oil & Gas
Diverse Industries...
31 Wea
pons
& D
efen
se ITAR Compliant
Both US and Canadian facilities Government offsets available
Optics Enclosure for Remote Weapon
Station
Structural Support for Remote Weapon Station
Market Affiliations & Expertise
31
3232 Digi
tal P
roje
ction
Lens Mount Assembly
Exclusive Customer Base
Strict Performance Requirements
Direct Shipment to End Use Customer
Digital Cinema Components
Market Affiliations & Expertise
3333 Pow
er G
ener
ation
Nozzles
Impeller
Blades & Buckets
Blades Nozzles Discs Impellers
Buckets Rings Vanes
OGV & IGV
Rings & Discs
Vanes
Market Affiliations & Expertise
3434 Aer
ospa
ce
Stator Housing
Continuous Work Flow Management Cost out opportunities thru Lean Principals Vendor network to enhance Tier 1 capability Latest technology and manufacturing practices
Titanium Torque Shaft for Mast
Mounted Sensor
Market Affiliations & Expertise
353535ATM
Mac
hine
s &
Pape
r Han
dlin
g
Elastomer Molding of various compounds, including EPDM, Neoprene, Nitrile, Natural Rubber, Poly Isoprene, Silicone, and Urethane
8 Transfer Molding Presses
Grinding & Profiling to tolerances of + 0.0002”
Cylindrical & CNC Grinding and profiling to tolerances of ± 0.0002”
12 Swiss Style Turning Centers
Turning from 0.020" to .750" diameter
Surface finishes as smooth as 16µ an inch
Live Tooling
9 Axis CNC Press Brake
Max. Bend: 98.4" Max. Stroke: 5.91"
Mailing Machines
Market Affiliations & Expertise
36 Oil &
Gas
Complex Pressure Valve Assemblies
Sub-Assembly
Sole Source for many Fortune 500 Companies
Oil
& G
as
Fuel System Metering Housing (Hog-Out)
Fuel Pump Casting
Market Affiliations & Expertise