precision metal stampings value-added assemblies welded … · precision metal stampings...
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Precision Metal Stampings
Value-Added Assemblies
Welded Assemblies
Prototypes
Progressive Dies
201 Eastview DriveBrooklyn Heights, Ohio 44131
Phone: 216-749-4656 • Fax: 216-749-1160www.die-matic.com • [email protected]
Partnering Through Innovative Engineering
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Partnering Through Innovative Engineering
Company History & Overview
- Founded in 1958 initially to design & build progressive dies
- Located in Cleveland, Ohio with 140,000 square feet
- 90 employees, an ESOP company, non-union
- Lean Manufacturing, APQP, PPAP, 5S, Kanban,Continuous Improvement, EDI, ASNs, etc.
- 99% On-Time Delivery
- Asian-sourced tooling, weld fasteners, hose clamps, rubber grommets, etc.
- $20+ million in sales, D&B low risk, debt free
- On-site minority-owned “A” coat supplier
- Warehousing & assembly capabilities in Mexico
- TS 16949 Certified
Over Molded
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Partnering Through Innovative Engineering
Industries Served
25%
27%32%
1%1%1%
9%
1% 3%
Automotive Domestic
Automotive Transplants
Appliance/Consumer Goods
Medical
Construction
Military
Alternative Energy
Mining
Fire Arms
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Partnering Through Innovative Engineering
Some of Our Long-Standing Partners
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Automotive Applications
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Capabilities
Tooling & Gauging • Progressive dies, deep draw, single hit tooling • Attribute gauges & weld fixtures • In-die taping, clinching & sensors• Prototypes
Die Protection� Combination of laser, analog & photoelectric sensors in-die� Sensors detect part ejection, tonnage, material feeding, die
closure & more
In-house Design, Automation & Mistake Proofing • Automation & special machine designs• Work cells, poka-yoke & vision systems • Solid Works, Solid Edge, Auto Cad, CATIA, IGES, etc.
Stamping Presses• Presses ranging from 30 to 1000 tons• Bed sizes ranging from 24” to 168”• Stock width ranging from 0.250” to 60” • Stock thickness ranging from 0.005” to 0.875”
Value-Added Processes & Operations• Spot, resistance, MIG & TIG welding• Assembly, parts washing, deburring, etc. • Single hit operations & line dies
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22 Presses from 30 to 1000 Tons
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Partnering Through Innovative Engineering
Value-Added Operations
In-house Deburring
Turntable / Rotary Welding
Parts Washing
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Quality
CMM
• TS 16949 certified
• Attribute & variable gauges
• Advanced bar coding
• APQP, PPAP & FMEAs
• Gauge calibration
• Cage code 2K462
• JCP certified
• Material traceability
Micro Vu Vision System
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Various Materials and External Processes
MATERIALS• Low carbon & high strength steel• Galvanized & galvannealed• Brass, copper & phosphorus bronze• Stainless steel• Aluminum & aluminized• Zinc & terne plated• Rubber coated metal & metal-plastic-metal• Non-metallics such as siliglas, cardboard, foam, etc.• Clad, layered & pre-coated
EXTERNAL PROCESSES• Zinc plating – rack & barrel• E-coat & powder coating• Phosphate & black oxide• Heat treat & annealing• Anodizing & passivation• Vinyl dip• Plastic & rubber overmolding• Decorative chrome plating• GEOMET® coating• Vapor degreasing• Buffing, grinding & machining• Nickel, tin & cadmium plating• Teflon coating• Laser etch
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Sampling of Parts
Thickness from 0.005" to 0.875"
Parts as small as ¼”
diameter
Assemblies Large Parts up to 8’
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201 Eastview DriveBrooklyn Heights, Ohio 44131
Phone: 216-749-4656 • Fax: 216-749-1160www.die-matic.com • [email protected]
Partnering Through Innovative Engineering
Thank You!