precision work is accurate down to the finest detail · handling system • clamping forces ... •...
TRANSCRIPT
Company Presentation
Precision work is accurate down to the finest detail
A medium-sized enterprise, in the middle
of Germany, stands for:
highly-skilled staff, extensive experience, best quality, flexibility, customer proximity.
I, Franz Eckerle, vouch with my name for my
commitment and for my staff.
Our GoalMeeting our customers' needs
through excellent work and services!
Our Company History
Our Company Tool and Mould Making
Founding January 1992
Production Area 2.200 m²
Storage Area 600 m²
Employees 80
Geschäftsfelder Automotive
Electrical Industry
Medical Technology
White Goods
Our Company Injection Mouldingand Assembly
Founding June 2003
Production Area 3.600 m²
Storage Area 3.500 m²
Employees 100
Business Area Automotive
Volume of Sales
Tool Making approx. 40%
Injection Moulding approx. 60%
0
5
10
15
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25
30
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Development
Our Services Everything from one source
Project Planning
Tool MakingSeries Production
Development
Development Areas
Individual Components and
Assembly Groups
Complex Tools
Procedures and Processes
Systems
CATIA V5
CADMOULD
WORK NC
FormatsAny common file formats can be read
and converted if necessary.
Project Planning
• Component development, plastics-
specific design and feasibility
evaluation
• Project handling according to
ISO/TS 16949
• Implementation of customer-specific
requests
• Matching between parts and
available space
• State-of-the-art production
technology
• Surface finishing and online
assembly
• Component validation
Milling Machines (Traverse Ranges)
• 3-axles (up to 1200 mm)
• 4-axles (up to 1500 mm)
• 5-axles (up to 3300 mm)
Tool Making Machine Park
Eroding Machines
Table sizes from up to 640 x 720 mm
to 1.270 x 1.770 mm
Tools up to:
a size of 3.300 mm x 2.300 mmand 25 tons of weight
Tool Making Machine Park
Tools for: Single and multi-components
moulding Mould in Colour Inmould Technology Gas Injection Moulding Inmould Decoration and Inmould
Labelling Aluminum Injection Tools
Laser Welding
Prototype Construction
Repair and Maintenance
Wire Cutting
Milling and eroding on a
contract basis
Quality and Function Control
Tryouts and Production of
Pre-Series
Tool Making Additional Services
Tool Making Tool-/Product Portfolio
Series Production Overview
Machine Park
• 16 injection moulding machines with
handling system
• Clamping forces from 35 - 1.000 tons
• Demag & Krauss Maffei
• 1- and 2- components technology
• Item-specific assembly machines
• Central conveyor system
• Modern cooling water system
1-C Injection
2-C Injection
Insert Moulding
Gas Injection Moulding
Inmould Decoration (IMD)
Inmould Labelling (IML)
Series Production Applied Methods
We process all common thermoplastics
• ABS/ GF reinforced
• ABS/PC
• POM/ GF reinforced
• PB/PCT/ GF reinforced
• PA/ GF reinforced
• TPE
• PP/ GF reinforced
• EPDM/ talcum reinforced
• PE
Series Production Materials
Series Production Product Portfolio
3-D measurement technology
Gauging
Colour and gloss surface check
Climatic change testing
Quasi-static compression testing
Tension and compression
testing
Series Production Quality Assurance
Umweltpakt Bayern
(Bavarian Environmental Pact)
ISO 9001:2015, Tool Making
ISO 9001:2015, Injection Moulding
IATF 16949:2016 Injection Moulding
EMAS (EU Eco Management and Audit
Scheme), Tool Making
EMAS, Injection Moulding
Certificates
Lightweight Construction
• Carbon Fiber - RTM
• Carbon Fiber - SMC-IMC
• Wet Compression Moulding
We received this BMW Supplier Award
for our accomlishments in innovation
and development of lightweight
constructions.
Innovations
Cooperations
Location
Eckerle GmbHMould and Tool MakingMax-Prinstner-Straße 1992339 BeilngriesGermany
Eckerle Spritz- und Laserschweißtechnik GmbH & Co. KGInjection and Laser WeldingMax-Prinstner-Straße 992339 BeilngriesGermany
„Beilngries is a town in the lovely Altmühl Valley and
belongs to the Upper Bavarian district of Eichstätt.“
Thank you for your attention