pref piping spools 2012

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7/27/2019 Pref Piping Spools 2012 http://slidepdf.com/reader/full/pref-piping-spools-2012 1/16 1 PREFABRICATED PIPING / SPOOLS Prefabricated piping / spools Corrosion resistant pipes Special pipes and components ready or installation Clad pipes Preabricated piping / spools Vessels, tanks and columns Fittings

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    1PREFABRICATED PIPING / SPOOLS

    Prefabricated piping / spools

    Corrosion resistant pipes

    Special pipes andcomponents ready or installation

    Clad pipes

    Preabricated piping / spools

    Vessels, tanks and columns

    Fittings

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    2 PREFABRICATED PIPING / SPOOLS

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    3PREFABRICATED PIPING / SPOOLS

    The preabrication o pipes is a orm o constructionmoved orward into the production plant, using

    isometries, piping plans and models. By directly

    processing our pipe here at the plant, we optimise the

    quality o the pipes and supply you with ready-to-lay

    or ready-or-installation products at reasonable

    prices.

    BUTTING is a reliable pipe supplier or a large number

    o industrial applications all over the world. We are

    your expert or preabricated piping systems rom

    planning through production and preabrication to

    installation on the construction site.

    BUTTING oers you:

    Pipes ready or installation with

    - Optimized product quality

    - High protability

    - Increased fexibility

    - Smooth project completion

    - Improved environmental compatibility

    Supervision on your construction site

    Installation o pipes and vessels

    Preabricated piping / spools

    Your contact person

    Alexander Schlundt

    Sales Water and

    Wastewater Technology

    Phone: +49 5834 50-310

    [email protected]

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    4

    Bundled responsibility

    BUTTING supports its customers throughout all

    phases o their projects:

    Advice on materials

    Individual product solutions

    Product development

    Pipe planning with CAD systems

    Construction o pipes and vessels

    Economical preabrication

    Project completion including logistical concepts

    Supervising

    Assembly on-site

    The interplay o technical expertise and our wide

    range o production possibilities bundles responsibility

    and increases the cost-eectiveness and success o

    your project.

    PREFABRICATED PIPING / SPOOLS

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    5PREFABRICATED PIPING / SPOOLS

    Since preabrication o the pipes and vessels already

    takes place in the production plant, it is characterised

    by improved product quality.

    The use o high-quality raw materials, the pipes we

    manuacture ourselves and our careully chosen

    ttings guarantees you rst-class workmanship

    even with complex piping systems.

    Frequently the longitudinally welded BUTTING pipe is

    the base product. Our skills lie in orming, welding and

    materials technology and in quality assurance.

    We will realise the specic requirements o your

    project:

    Limited tolerances

    Special sizes

    Processing o special materials

    Individual quality requirements

    Quality pipes

    BUTTING produces pipes in sizes ranging rom

    15 mm to 3 000 mm in outer diameters

    Our expertise: processing o corrosion resistant

    steels in accordance with their material qualities

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    6 PREFABRICATED PIPING / SPOOLS

    Our welding competence

    Processing o corrosion resistant steels in accordance

    with their material qualities ensures the product can be

    used without interruption: take advantage o our more

    than 50 years o experience welding stainless steels.

    We use all the current welding processes in production,

    including plasma, TIG, MSG, SAW, laser beam and

    electron beam welding processes.

    You can benet rom our expertise:

    Approx. 1 500 welding process tests

    (PQR procedure qualication record) according

    to national and international regulations

    More than 480 welders tested and certied

    according to national and international regulations

    More than 45 operators o welding acilities

    (welding operators) under ASME IX

    More than 150 welders according to ASME IX

    Our great technical competence and long-

    standing experience in welding ensure you

    a high level o quality

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    7PREFABRICATED PIPING / SPOOLS

    Production technology

    BUTTING invests continuously in its manuacturing

    acilities. We always use state-o-the-art technology.

    This guarantees you reproducible product quality.

    We coordinate suitable production processes with the

    customer. To optimise quality, our methods include

    minimising the amount o welding to be done on the

    installation site, or example by

    Integrated bending instead o welding o elbows

    Using pipe branches instead o welding tees

    First-class processing, a high degree o automation

    and well-qualied sta ensure top quality work. Our

    sta satisy the demanding requirements o a

    very wide variety o sectors: or the chemical,

    pharmaceutical and aerospace industries and process

    engineering, nuclear technology and many more

    besides.

    BU

    Preabrication according to customers

    specication or many sectors: including

    shipbuilding technology, the ood industry

    and power engineering

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    8 PREFABRICATED PIPING / SPOOLS

    Quality decides

    A crucial prerequisite or optimum corrosion resistance

    is a clean metallic surace. At BUTTING, pipes, ready-

    or-installation piping components and vessels are

    always subjected to chemical cleaning (pickling). This

    reliable, environmentally riendly procedure ensures

    lasting corrosion resistance ater orming, welding and

    annealing.

    The high product quality is supported by the reprodu-

    cibility o all the processes and a quality assurance

    department with an accredited laboratory, recognised

    by classication bodies. We can arrange acceptance on

    an ex works basis, send you pipes ready or laying and

    thus reduce the amount o checking that you have to

    undertake on the construction site.

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    9PREFABRICATED PIPING / SPOOLS

    For the design o complex components and vessels,

    BUTTING has its own construction department. This

    puts us in a position to increase planning quality,

    shorten project throughput times and reduce costs.

    Our services guarantee you:

    Faster speed o reaction on the construction site

    by developing installation documents

    Optimised disposition o materials through

    careully planned item lists

    Increased fexibility in adapting the isometries

    and item lists

    Security with regard to installation time and

    quality by preabrication in our plant,

    ensuring on-time delivery and reliable quality

    Efcient construction

    Precise CAD planning supports the quality o the

    preabrication

    At more than 20 CAD workstations BUTTING

    employees design the ideas o our customers

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    10 PREFABRICATED PIPING / SPOOLS

    Our corrosion resistant pipe does good service, or

    example in pipelines. Here it demonstrates a high

    degree o unctional security and corrosion resistance

    and oers economic benets.

    Our detailed planning, supported by precise item lists

    and project-specic preabrication enable us to optimise

    the material disposition and avoid surplus quantities

    being let over.

    The required radiographic examinations are already

    perormed on our premises and do not have to wait

    until the construction site. Acceptance by classication

    societies is generally done on BUTTINGs own premises.

    Thus the general testing costs and those or quality

    assurance are reduced.

    Direct sales channels and immediate transportation

    rom manuacturer to construction site contribute to

    making your project more cost-eective.

    High cost-eectiveness

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    11PREFABRICATED PIPING / SPOOLS

    The more welding and pickling is already perormed

    on BUTTINGs premises instead o on the construction

    site, the greater the potential savings that can be achie-

    ved while at the same time reducing environmental

    damage on the installation site.

    Welding on BUTTINGs premises also improves the

    quality o the weld seams and the surace quality. The

    maintenance, repair and downtime costs o your system

    are reduced.

    In short: using preabricated piping components

    reduces the amount o welding and also the radioscopy

    required on your construction site.

    This saves your on-site resources:

    Reduces sta

    Cuts installation time

    Requires less space

    Economical on the construction site

    We supply your construction site with pipes and

    components that are ready to be laid

    Preabrication ensures your project is cost-eective

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    12 PREFABRICATED PIPING / SPOOLS

    Free choice o materials

    During the entire project we coordinate our services

    with your wishes.

    Our manuacturing programme covers a broad

    spectrum o high-quality materials or specic,

    corrosive applications:

    Corrosion resistant steels

    Nickel alloys

    Clad materials

    Special alloys

    The choice o a suitable material is done through an

    intensive dialogue with you as the user, as early as the

    planning and construction stage. At this stage we also

    support you with the engineering. During this joint

    development stage, additional potential savings may

    be developed.

    And so we carr y out your wishes at any time: fexibly,

    eciently and cost-eectively.

    Potential savings can be calculated in a dialogue

    with the customer

    We oer you a wide range o materials or high

    corrosion stresses

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    13PREFABRICATED PIPING / SPOOLS

    Environmentally riendly

    For BUTTING, environmental protection means

    averting dangers to humans and the environment

    as well as minimising emissions and waste on a

    permanent basis. For more than ve years we have

    been licensed under DIN EN ISO 14001.

    All our products are given chemical ull bath pickling.

    All the pickling baths and the chance to dispose o the

    process water are constantly kept under observation.

    Regular cleanups o the basins ensure that the

    component is properly cleaned and the environment

    is protected.

    At the same time we reduce the amount o welding and

    thus o other surace treatment taking place on your

    construction site. Thus we can reduce on-site damage

    to the environment.

    Preabrication protects the environment

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    14 PREFABRICATED PIPING / SPOOLS

    Preabricated piping or every use

    BUTTING is a reliable piping components supplier

    or a large number o industrial applications all over

    the world. We are your experts when piping systems

    are required to be laid rom planning, production

    and preabrication to installation on the construction

    site.

    A large number o industries are convinced o the high

    product quality and the considerable potential savings

    our preabrication oers:

    Chemical and petrochemical industry

    Water and waste water industry

    Oil and gas industry

    Drilling and well construction technology

    Energy and environmental technology

    Nuclear and conventional power station technology

    Shipbuilding technology

    Aerospace technology

    In short: preabricated piping components guarantee

    you high quality, speedy installation and cost reductions

    (in investment and liecycle costs).

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    15PREFABRICATED PIPING / SPOOLS

    BUTTING takes on the supervision on your construction

    site and the installation o high-quality stainless steel,

    corrosion resistant piping components and vessels.

    Our installation service guarantees you:

    The comprehensive expertise o our

    experienced sta

    A high level o quality

    Reliable, customer-oriented and smooth

    project completion

    Flexibility on the construction site

    In more than 600 projects all round the world, we have

    been responsible or installing piping systems to this

    very day, including or the construction o pulp and

    paper mills, or gas tanker projects in the shipbuilding

    industry, or bio-diesel plants and or the building o

    waste water treatment plants.

    The combination o pipe and vessel construction, o

    CAD planning and cost-saving preabrication through

    to arranging the installation bundles responsibility and

    increases the cost-eectiveness o your project.

    Responsibility or installation

    03

    2012

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    PREFABRICATED PIPING / SPOOLS

    Spezialrohre undangearbeitete Rohre

    KorrosionsbestndigeRohre und Fittings

    Spezialrohre undangearbeitete Rohre

    Plattierte Rohre

    Einbauertige Komponentenund Rohrleitungen

    Behlter, Tanks und Kolonnen

    Ipis volupiet, commos dolout ides dolorpo rererunt

    BUTTING Group

    Gihorner Strae 59

    29379 Knesebeck

    Germany www.butting.com