presentasjon rpc promens kambo€¦ · 2002 polimoon acquires factory at kambo from superfos 2003...
TRANSCRIPT
RPC – THE ESSENTIAL INGREDIENT
©2015 RPC Group Plc. All rights reserved
Presentasjon RPC Promens KamboApril 2016
RPC Group Plc
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The rigid plastic packaging market
FlexiblePlastic
Rigid
Plastic
Metal
Glass
Paper
EuropeValue: $797bn
CAGR: 4.1%2013-18
Global Packaging Market(1)
Rigid Plastics
Packaging Market(2)
Source: Smithers Pira
(1) 2013 - Global packaging market, materials, by value
(2) 2013 - Rigid plastics packaging market, regions, by value
RPC Group Plc
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Leader in design and engineering - specialising in polymer conversion
Europe 86%
North America 8%
Asia 5%
Rest of World 1%
RPC Sales 2014/15 – by destination*
Food 30%
Non-Food 23%
Personal Care 16%
Beverage 9%
Healthcare 4%
Technical Components 18%
RPC Sales 2014/15 – by end market*
£1.7bn*by end market by region
£1.7bn*
*Pro forma to include a full year of acquisitions
RPC Group Plc
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Award winning design and innovation
Winner
2014 & 2015
WorldStarAwards
Winner
2015
World Food Innovation
Awards
Winner & Finalist
2013 & 2015
StarpackAwards
Winner
Packaging Company
of the Year
2014 & 2015
UK Packaging
Awards
Winner
Processor of the Year 2014
Training and DevelopmentProgramme of the Year 2014
Plastic Industry Awards
Winner & Finalist
2013, 2014 & 2015
UK Packaging
Awards
Continue to focus on organic growth built on innovationOver 50 award winners and finalists since 2012
Winner & Finalist
2012 & 2014
ScanstarAwards
Winner
2013, 2014 & 2015
Luxury Packaging
Awards
Finalist
2014
HornersBottlemakers
Award
Hong Kong Innovative
Technologies & Manufacturing
Winner
2015
RPC Group Plc
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Global footprint
Where we manufacture
Where we sell
RPC Group is well placed to support its customers globally
with leading design and engineering capabilities
• 89 manufacturing sites in 24
countries and 18 design &
engineering centres
• Over 15,000 employees
• Largest European plastic converter
• Industry leading innovator
• Listed on London Stock
Exchange - 1993
• Member of the FTSE 250
RPC Group Plc
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Conversion processes
RPC's core capabilities include the four processes which represent over 90% of all rigid plastic manufacturing processes.
This allows RPC to offer the widest range of options to customers.
ThermoformingBlow mouldingInjection moulding
High volume
Low cost
Barrier applications
Re-closable
Narrow neck
Pourable
Complex designs
High level decoration
High added value
Rotational moulding
Extremely versatile
Low tooling costs
Smaller volumes
RPC Group Plc
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Corporate history
0
10
20
30
40
50
60
70
80
90
100
£0
£200
£400
£600
£800
£1 000
£1 200
£1 400
£1 600
£1 800
£2 000
91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17
UK growth phase Mainland European growth phase Consolidation Selective growth
Turnover (£m) Manufacturing sites
Impact of Promens and Pet Power
FlotationMBO
Acquisition of Wiko division
M&H acquisition
Superfos acquisition
Acquisition of 11 sites from Rexam / Nampak
Various smaller acquisitions
Ace acquisition
Turnover: Reported
Turnover: Analyst expectations
Number of manufacturing sites
RPC Group Plc
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Chief Executive
Executive Board Members
Superfos
Injection moulded product range for consumer and industrial markets
Bramlage
Personal and healthcare, single serve beverage systems
Promens
Blow moulded product range for consumer and industrial markets, speciality vehicles, rotational moulding
Bebo
Thermoformed product ranges for food market and single serve
beverage systems
Ace
Asian precision engineering growth platform including mould making
Group Finance Director
Group Purchasing Business Improvement Corporate Development
Keyfocus areas
Superfos Bramlage Promens Bebo Ace
PimVervaat
Simon Kesterton
9 years 13 years
Darin Evans
Frank Doorenbosch
Tom Saunderson
6 years27 years20 years
RenéValentin
AlfonsBöckmann
Alistair Herd
Michael Stegeman
JackYeung
26 years 41 years 29 years 17 years 16 years
Experienced international management team
Experienced international management team with over 200 years' experience in the plastic conversion industry
RPC Promens Kambo
Employees: 111
Turnover: 22 m €
Units: 230-240 m
Raw material: 6400 t
End Markets: Food & Drink, Household, Industrial Applications
OsloBergen
Location
10
Kambo
Kolding Bjaverskov
Llantrisant
Corby
HalsteadKerkrade
Kutenholz
The site is strategically located close to
main markets and important infrastructure
(motorway E18 and E6):
• 55 km south of Oslo
• 500 km west of Stockholm
• 230 km north of Gothenburg
• 500 km north of Malmø/ Copenhagen
Manufacturing facilities• 33 Blow moulding Machines• 7 Injection stretch blow moulding machines• 23 Injection moulding machines (3 equipped with IML)• 4 Printing machines
Quality Standards: • ISO 9001, ISO 14001, BRC
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RPC Promens Kambo - History and Growth
1954 First production of PE bottles by Moss Glassverk
1978 MG Plast starts production in new factory in Kambo
1985 Start up of PET-production
1989 Superfos acquires MG Plast
1995 MG Plast acquires Scanem Plastpack
1997 MG Plast is history – change name to Superfos Packaging
2002 Polimoon acquires factory at Kambo from Superfos
2003 Polimoon Moss close down and transfer 23 IM machines to Kambo
2006 Promens acquires Polimoon
2009Big restructuring of Kambo – Transfering Components to Rongu – Closing of Stjørdal,
Kongsvinger and Klaukkala in Finland. 17 machines moved out - and 27 moved in.
2011 BRC approved production IM, BM and Warehouse – New 10L BM machine
2013 IM IML investment in 2 new machines with vision and automatic packaging
2014 New Co-ex 7 layer machine
2015 Acquisition by RPC – New 25L Co-ex 3 layer BM Machine
RPC Promens Kambo - Norway
Products & Technologies
• Converting rigid plastics since 1954
• Extensive range of standard products (250ml to 30 L) in PE and PET
– Polyetylen: 100ml – 30L
– PET: 250ml – 1000 ml
• In house multilayer technology
• BRC approved clean room facilities for production of food packaging
• Production & sourcing of closures – «One stop shopping»
• In house design capabilities
– Taylor make new designs
– Improvment of existing designs
RPC Promens Kambo - Norway
More spesific we have the following
Large canisters - machine set-up:
• 1 pcs. Fischer-Muller WMB 30D (1 + 1 cavity)• 1 pcs. Magic ME L30D (1 + 1 cavity)
• 1 pcs. Krupp KEB 30 (1 cavity)
Total capacity (on 3 shift schedule):• App. 2 – 2,5 mill pieces per year
• 925 – 1500 g
Current packing system: • Automatic handling and packing by Ropak
• EUR pallets/ 60 pcs per pallet (25L)
Injection moulding
Injection moulding with IML:• Cups & spoons – developed in co-operation with TINE
• ”State of the art” equipment 8 cavity automatised high output
• BRC approved clean room facilities
• High investments Kambo 2012-2015
Growth opportunities:• Toghether with RPC Superfos and Bebo, growth opportunites with spoon in
lid.
Screenprinting:
• Chemical/ technical segment
• Mainly to increase speed on filling line and increase
capacity in peak seasons
• Bottles (PE and PET) and Canisters
Printing technologies
Operating unit Nominal machine width Number of machines Max. Speed t/min
Production processes in Kambo
Blow moulding co-ex7
Injection moulding IML
Hvorfor plast ?
Ressurseffektiv emballasje
Snittvekt for emballering
av 100 g vare
Lav egenvekt
Lite materiale per enhet
Kilde: A Isaksen, Plastforum
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Key Industry Themes
Produkter produsert på Kambo
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Fremtidsplaner
• Industrielt eierskap – evighetsperspektiv.
• Vi har investert 10-15 mill kr vært år i nye maskiner/teknologi siden 2011.
• Vår strategiske plan til 2020 innebærer fortsatt vekst.
• Internasjonal konkurranse – lokal arbeidskraft. Tilgang på kvalifiserte
medarbeidere. Lærlinger skal inngå som en del av vårt rekrutterings- og
fagopplæringssystem. 40 fagstillinger på Kambo.
• Vår største trussel er at fyllere flytter ut.
• Kortreist emballasje. – Nærhet til kundene. - En konkurransefordel.
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Hvor er Teknologi arbeidsplassene?
Copyright © RPC Group 1999 - 2014. All rights reserved
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Thank you!
Hans Jørgen Gulland
General Manager
+47 69 27 95 20
+47 900 25 768