presentation dcs
TRANSCRIPT
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Control Loop
Heat Exchanger Process
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Recording InstrumentationCircular Chart Recorder
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
ControllersDisplacerType Local Level Controller
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Control Valves
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Analog Instrumentation Loop
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
The Digital Instrument Loop
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Smart Transmitters
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Functional Diagram of a Smart Transmitter
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Simple Proportional Control
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Moment Balance Pneumatic Proportional Controller
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Controller Output vs. Process Variable
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Proportional Plus Reset Controller
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Rate Contribution to Controller Output
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Proportional Plus Reset Plus Rate Controller
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Manual Feedforward Control
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Feedforward Model
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Feedforward Control with Feedback Trim
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Feedforward of a Level Process
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Temperature Control Loop
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Feedback Control Loop
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Typical Process Supply and Demand
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Simple Feedback Loop
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Response to Supply Upsets
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Simple Cascade Control Loop
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Relative Loop Performance to Supply Upsets
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Basic Ratio Process
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Typical Split-Range Control Loop
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Direct and Reverse Acting Valves
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Auto-Select Cut Back Control
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Multiple use of an End Device
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Interlocks
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Pneumatic Shutdown
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Local Control Loop
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Analog Field Panel
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
DCS System Consoles
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Digital Control Screen
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Digital Controller Display
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Distributed and Logic ControlAnalog Control System
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Distributed Control System with Data Highway
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
DCS System
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Graphic Display
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Digital Controller Display
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Trend Display
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Inputs / Outputs of a Typical PLC
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Connection of a PLC Programmer to a PLC
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Electrical Schematic Symbols.
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Ladder Logic Diagram
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Simplified SCADA System
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Integrated Production Control System
~ A new system of CENTUM CS family ~
Control ExecutionERP (Enterprise Resource Planning)Production Planning
Asset Management
BUSINESS DOMAIN
MES (Manufacturing Execution System)Scheduling Maintenance Management Operation Assistance Modeling Simulation
CONTROL DOMAINOptimization Advanced Control
Safety Management
Control Execution
Field Communication Sensors, Actuators, Analyzers, ... Subsystems
Open System ArchitectureTo Internet Enterprise Resource Planning Training System & SimulationICS Computer FCS Simulation
Production Information Management Management System & SchedulingWS/PC WS/PC
Process Model
APS
Ethernet Local Area Network and Wide Area NetworkOptical Fiber
HIS
HIS
LIMS
V netAnalytical Instruments Optical Fiber
V net FCSENG HIS ENG PC
Controller
Controller
Laboratory
RIO
Engineering Environment Plant A Plant B
UCUF
UNION FENOSA gas SEGAS Services
DCS SystemsOpen Architecture
ConsortiumSub-systems IntegrationAdvanced Control
Major Features of CS3000
Easy Expansion & Scaling
High Reliability
User Friendly HMI
Single Window
Efficient Engineering
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Why NT ? 1 -Time requires NT
Computer technology waves on control systemsUNIX Micro processor
NT and Microsoft
Distributed object
Agent
V 1st CENTUM
XL
CS
CS 3000
time
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Functional superiority to UNIX- NT is only one (diverse types of UNIX are present) -Low-price platform - Open technology - Diverse peripheral devices - De fact standard NT is demanded by times
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
System Configuration
Basic System ConfigurationHISHIS
V net
V net
SFCSDiscrete I/O Analog I/O NIU Subsystem NODE IOU
LFCS
Straight Forward Architecture Masterless V-Net Communication Limited no. of Spare Parts LFCS = Standard Field Control Station SFCS = Compact Field Control Station HIS = Human Interface Station RIO = Remote I/O bus NIU = Node Interface Unit IOU = I/O Unit
RIO
Discrete I/O Analog I/O Subsystems Fieldbus
System Scale DetailsMin. ConfigurationMax. Domain Configuration
Tag Number : 16-characterMax. System Configuration
Max. No. of Tags : 100,000 per HIS Max. No. of Stations : 64 Total Length of V-net : 500 m or 20 km Max. Length of RIO bus : 20 km per Max. No. of Domains LFCS
: 100,000 per HIS : 256 : 500 m or 20 km : 20 km per LFCS
: 16
NetworkingAPC Router Printer HIS Console Type HIS HIS
Ethernet EthernetENG for Builder
Redundant V net
LFCS
SFCS
V net: high performance process data transfer Ethernet (Internal System Bus): file server network Sharing of external devices Sharing of trend / graphic and OPC Server Ethernet: Standard Interface with Computer Systems
Domain HierarchyFrame mode Computer Gateway Unit ACGISDN
HISHIS
Domain 1 BCV BCV
Public Line ACGHIS LFCS
LFCS HIS LFCS
SFCS
Domain 4
SFCS
Integration of Remote Locations Domain 3 Provides High Capacity Integration of existing DCS
Domain 2
Console Type HIS
System BusesV net
V net: Protocol : IEEE 802.4 Access Control : Token Passing Trans. Speed : 10 Mbps
LFCSRIO bus
Remote I/O bus: Communication Polling Trans. Speed Mbps
: :2
System Buses : Extension DetailsT T
HIS
HIS
HIS
V net
OpticalR R R R
OpticalR R R T
Co-axial CableR T
500m
15 km
500m
15 km
500m
LFCS
750m RIO bus
15 kmR R R R
750m
15 kmR R R R
750mTwisted Pair
Optical
Optical
Maximum length of V net = 20 Km Maximum length of RIO Bus= 20 Km
NIU
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Human Interface Station Open Industry Standards Windows-NT Ethernet (TCP/IP) Etc. Single Window Concept Process Windows Half-sized Windows 100,000 Tags Management Information Functions Data gathering & Data processing Reporting, Logging, Long Term Trending Etc..
*ALARM 01 X
88.06.29 3Time (min.)PEN PLOTPRINT NOTES ZOOM VIEW TREND OPTIONS CANCEL HELPNEW
BATCH REACTOR
100
75
50
25
850
950
1050
1150
1250
1350
1450
CLS
FIT1001
FIT1002
FIT2001
FIT2002
FIT3001
FIT3002
FIT3003
FIT3004
TUNING
(VIEWTREN.WPG)
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Operator Identification Operator Identification by Key and/or by User Name and Password Operation Log File (Time, User Name, Batch ID etc.): Audit Trail (Log in and out) Process Alarms Operator Actions Operator Authority and Station Authority can both be active
Operation and Monitoring Windows (1) Window calling up by mouse clickingControl Group Window
Navigator Window
Overview Window
Operation and Monitoring Windows (2) CS3000 inherited the operation of CENTUM CSCustom Graphic Window Trend Window
Tuning Window
UCUF
UNION FENOSA gas SEGAS Services
DCS SystemsOperator Guide Window
Consortium
Operation and Monitoring Windows (3)Process Alarm Window
Operator Guide Window 40 Message / HIS Process Alarm Window 200 Alarm / HIS
Process Report Window
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Window Operation
Multi-Window operation Call up of window without erasing current displays Effective use of monitor by half-size window All Panels can be displayed in half-size windows
SecurityCheck user name
User User Group Check operation Permission operation Checkand monitoring scope and monitoring authority
Function block operation and monitoring Windows operation and monitoring Receipt of messages
User in
Operation History
Tag Basis Operation MarkImportant (Major Tag Alarm) Ordinary Tag(Medium Alarm)PVCONTROL 0007 PV PV PVPVPV PVPV PVPV SV SV SVSVSV SVSV SVSV FIC001
Key Access Windows NT user security
Auxiliary (Minor Tag1 Alarm) Auxiliary (Logging Tag2 Alarm)
Operation and Monitoring AreaExample of operator A1 and A2A1 HIS30 HIS31 HIS32 A2
Example of Operator A3, A4 and A5A3 HIS30 A4 HIS31 A5 HIS32
Monitoring Only
FCS 1
FCS 2
FCS 3
FCS 4
FCS 5
FCS 1
FCS 2
FCS 3
FCS 4
FCS 5
Each operator has their own operation and monitoring area The operation level can be defined by the security function
Web Technology in CS3000
HIS Graphic browsed by Internet Explorer 4.0
Standard Alarm Generation and IndicationProcess Alarm Occurs Indication ...Any Panel
...
Alarm Window
Alarm Summary LED
Alarm Summary
Any Panel
Overview Key
#PF-Key LED
Overview Display
Voice OutputPrinter
Historical Message File
Alarm Buzzer
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Field Control Station
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Field Control Station Two Sizes of Field Control Stations Standard FCS Compact FCS Standard Function Blocks (PID, SFC, etc.) High Reliability & Data Integrity Pair and Spare (for LFCS) ECC Direct Connection of Subsystems Hybrid Faceplate Blocks Complex Control Strategies
RISC
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Standard Field Control Station (LFCS) High capacity because of RISC Processor (R3000) Reduced wiring costs through Remote I/O High Reliability and Data Integrity Pair and Spare redundancy ECC Standard Function Blocks (PID, SFC, etc.) User Definable Function Blocks Direct Connection of Subsystems
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
ConsortiumV net
LFCS Architecture
LFCS
RIO bus
Remote I/O Dual Redundant Reduction of wiring costs through Remote I/O
NIUAnalog Input/Output Contact Input/Output
YS100 PLC Foundation FieldBus, etc.
Standard FCU ChassisPower Supplies Node Communication Cards Processor Cards Duplex
Redundant V net Couplers
Power Supply Redundant RIO Bus Couplers
I/O Modules (1)Analog I/O Module Analog I/O Unit
Current/Voltage In mV, Thermocouple, RTD Input Pulse Input Multiplexer Module (16 pt.) Voltage Input mV Input Current/Voltage Thermocouple Input Out RTD Input 2-wire transmitter input 4-20 mA Output
Multiplexer Unit
I/O Module (2)Terminal Type digital I/O Module 16 -pt. Input (isolated)
Terminal Type I/O Unit
16 -pt Output (isolated) 32 -pt. Input 32 -pt. Output
Relay I/O Module 16 -pt. Input 16 -pt. Output
Relay I/O Unit
I/O Module (3)Connector Type digital I/O Module 16 -pt. Input (isolated)
Connector Type I/O Unit
16 -pt Output (isolated) 32 -pt. Input 32 -pt. Output
Communication Module RS-232C RS-422 RS-485
Communication Unit
UCUF
UNION FENOSA gas SEGAS Services
DCS SystemsControl Side
ConsortiumINPUT
Pair and Spare Redundancy Guaranteed Integrity of Calculated Data Bumpless Transfer
Standby Side
BUFFER
BUFFER
CPU SYNC CPU
CPU SYNC CPU
COMP
COMP BUFFER
Independent Memory and ECC
BUFFER
OUTPUT
Integration of Subsystems
OperationHIS HIS HISV net LFCS LFCS RIO bus SFCS Discrete I/O Analog I/O PLC
Control, Sequence & Interlocking
PLC
YS 100
H1 Field bus
Discrete I/O Analog I/O
Plug-in Communication Cards Various types of Protocol Drivers available
Fieldbus CommunicationCONTROL ROOMF0123 MAINTENANCE REQUIRED AL 4/10 23:04 TRCA
TDA 37.5C
HIS
Engineering HIS
23: 04Fieldbus Device Configuration MODEL # EJ110 TAG No INSTRUMENT ID FB ID DD ID LOC DESC CONFIG PAR ID CONFIGURATION RECORD LAST CONFIGURED: LAST CALIBRATED: NEXT SCHEDULED: YOKOGAWA DP HARP F0123 YEJ94012900384 N02 AA08 DA01 YEJ110-03 BOILER 02 INLET COOLANT FLOW 1 BOIL01_COOL_ FLOW 93/02/21 SCHEDULED 93/08/02 95/08/02
FCS with ACF11 Fieldbus Communication Card
51.7C LICA
FIC 25.4
Control Drawing 41.4
FIC
LICA 36.2
Field Maintenance
Distributed Control System Network V net
FIELDBUSFBI FBI FBI
PSFBI
FBI
PID
P
Loop based Control will migrate into the fieldFBI: Fieldbus Interface 111
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Engineering Functions
EngineeringOff line Engineering without Target Hardware by using Hardware Simulation Technology Off line Testing and Hardware Simulation CAEComputer Aided EngineeringHIS ENG with Builder
On line Engineering
Concurrent Engineering
Electronic Media Input
V net
LFCS
Order
Start-up
Engineering can start direct after ordering Engineering up to Configuration Testing can be
Control DrawingSequenceTIC 102
Control, Sequence and Interlocking Engineering Corresponding to P&ID
X 103
FIA 100
FIC 10
Sequence Logic Diagram
PID TIC102 IN 1 CALCU X103 SV
PV T1 IN
IN 2
F1 IN
F2 IN
IN 1 CALCU FIA100 IN 2 IN 3 T2 IN
PV
PID FIC103MV
P IN
V OUT
Modular Engineering
UCUF
UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
Configuration TestingClassical MethodHISWS
Basic MethodHISWS
Off line TestingWS
Off line TestingWS
LFCS
LFCS
Simulated I./O
Virtual Wiring
LFCS Simulator Virtual Wiring
Virtual Test LFCS Simulator I/O List Plant Simulator Phase Plan
Exatif
Complete Off Line Testing of the Configuration
REMOTE MAINTENANCE SUPPORT (RMS) Detailed Maintenance Information Acquisition & Analyzing by Service Center Specialists Hardware and Software Revision Management Initiation of Test Programs
Remote Analysis, Support and Advise Customer Local Service Engineer Etc.