presentation for: location€¦ · • we follow a strict iso 9001 quality system focused towards...

Customer Date: 14th January 2013

Presentation for:

Location:

Content

Document Title: Mendi Metal Innovation Group – Company Commitment

1. Introduction.

2. Quality Policy.

3. MENDI & TUBULAR ZERO

4. Activity/ Products

5. Processes/capacities

6. Contacts

1. Introduction.


• MENDI is a family owned company with 50 years of experience. Located in Andoain, The Basque Country, Spain.

• MENDI started its activity manufacturing pneumatic and hydraulic cylinders. Soon captured attention from a recognised press producer for manufacturing counterbalances.

• During the last 20 years, movement towards specialisation on mechanizing value added tubular components developing values of productivity and quality.

• Recently creation of Tubular Zero. Own mark in order to be recognized as an specialist for achieving high requirements machining tubular components and spread throughout the European market.

• Investment & projects: Economic capability for machinery investment capacity as well as operators’ training in order to improve its activity.

2. Quality Policy.


Established Quality Policy.

• Objective: Gain competitiveness getting profitability but always focusing towards customer satisfaction.

• MENDI considers its employees and the importance of the duties they carry out as its more valued resources.

• We are convinced that a teamwork between suppliers, MENDI and customer is the key for an optimum performance.

• It is essential the continuous training and skills development of our working team.

• We have got material means of different types adapted to the new technologies as well as theory documentation to carry out successfully our job.

• We follow a strict ISO 9001 Quality System focused towards continuous improvement.

2. Quality Policy.


Dimensional verification by

Objective: To guarantee the measurement verification of the tubular componentsmechanized at MENDI’s as well as geometrical requirements.

• Max. Capacity of 4000 x 1200 x 1000 mm

• Climatised measuring room at 20ºC

• Increase of the accuracy decreasing the uncertainty.

• VAST GOLD head to verify the interior of components.

• Max. length of 1400 mm for I.D. verification.

• VAST XXT head provided of various kind of styluses.

Coordinate Measuring Machine

3. MENDI-GROUP & TUBULAR ZERO.


Own mark created by MENDI Metal Innovation Group in order to identify highprecision machining for tubular components.

Tubular Zero is oriented to:

• Assemblies which contains any honed tubular component.

• Tubular Components of different materials to be honed.

• Tubular mechanized components within high dimensional tolerances.

3. MENDI-GROUP & TUBULAR ZERO.


Customer demand.


- Kind of component/assembly the customer needs to subcontract.

- Range of dimensions/weight?

- Most usual materials used?

Quality certificates including geometrical tolerances.

Compliance with deadlines.

Flexibility.

Assembling included.

What we need to know is:

What we may offer is:

4. Activity/ Products.


PRESS COMPONENTS.Mechanical Presses

Hydraulic Presses

4. Activity/ Products.


High dimensional requirements

Different size of tubes

Tube Honing for different materials

TUBE MACHINING: Different markets.

4. Customers/Products.

Document Title: Mendi Innovation Group –

New market: Several Customers

Large Tubular Parts: inner and outer

machining

Large Honing

5. Processes/Capacities.


•Row material procurement

•Bending

•Welding

•NDT Inspection

•Machinning

•Honing for different materials

•Dimensional Inspection

•Assembling

•Final Control

•In-Box Delivery

RESPONSIBLE FOR THE WHOLE MANUFACTURING PROCESS.



The process for TUBULAR ZERO components on tubes.

- Row material procurement: from foundries, centrifugal casting, ….

• Stainless steel.

• Forged parts.

• Normal steel.

• …….

- Elimination of residual tensions by vibration.

- Inspection using penetrating liquids.

- Mechanizing of components.

- Surface finishing process on lathe (Ø max.= 1430 mm/L max.= 9.000 mm)

- Honing for inner diameters (Ø max.= 1260 mm/L max.= 12.000mm)

- Dimensional verification on a 3D verifying machine (ZEISS).

- Assembling according to the customer’s drawing.

All with quality certificates.



New technologies: CAD/CAM (solidworks/solidcam)

Following our Quality Policy (Ref. Point 2):- Continuous training and skills development.- Continuous improvement.

6. Contacts.


Mendi Metal Innovation Group

Poligono Aranaztegi Nº 15 20140 AndoainThe Basque CountrySpainTel.:(+34) 943 304 050Fax :(+34) 943 590 508Web: www.mendi-group.com

Mr. Ibon Lete Ezcurra (Manager)Email: [email protected]: Mendi-Group

Mr. Rikardo Etxezarreta (Sales & Process Engineer)Email: [email protected]: Mendi_Group

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