presentation jetstar printing system en.ppt ... · temperature, and a unique ink-channel design...

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UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com Feb 15/Page 1 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified company Digital Printing JETSTAR Professional Inkjet System for web and sheet-fed applications

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UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 1 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

JETSTARProfessional Inkjet System

for web and sheet-fed applications

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 2 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

UNIGRAPHICA JETSTAR

The new innovative digital printing system!

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 3 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

Technology

Kyocera’s KJ4B Series is designed for water-based inks; it achieves high-speed printing at 100 million drops per second. This enables high productivity in single-pass applications, such as transaction printing, packaging, documents, security printing using MICR ink, and multi-pass textile printing.

The KJ4A Series is designed for UV curable inks and other inks with high viscosity. It is optimal for commercial printing on a wide range of media including offset surprint and labels.

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 4 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Features

Wider printing coverage with fewer printheads

A wide print-width can be covered with fewer printheads by employing Kyocera’s 108mm-wide device. The enhanced width also reduces the burden of printhead alignment and tubing/cabling requirements at the inkjet printer assembly.

High image quality with high resolution and grayscale

The unique technology in Kyocera’s piezoelectric actuator enables 600dpi × 600dpi image quality with up to five levels of grayscale by controlling drop size.

Outstanding reliability for Continuous Printing

Internal filters eliminate foreign objects, internal heaters adjust the impact of exterior temperature, and a unique ink-channel design provides stable ink supply to all 2,656 nozzles without any missing lines even for continuous printing.

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 5 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Technical specification

Model KJ4B – High Speed(water based)

KJ4A – High Speed(uv-based)

Height x Width x Depth 68.6 x 200 x 30mm 68.9 x 200 x 30mmWeight 438 g 438 gNumber of Nozzles 2656 2656Resolution 600 x 600 dpi 600 x 600 dpiPrint width 108.25 mm (4 ¼”) 108.25 mm (4 ¼”)Print speed 600x600dpi 100m/min 75m/minmax. Frequency 40 kHz 30 kHzDrop Volume 5, 7, 12, 18 pl 4, 7, 11, 14 plViscosity 5.5 – 6.0 mPa*S 5.5 – 6.0 mPa*S

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 6 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Four modules of 1 inch wide with 16 rows of nozzles at 37.5 DPI designed to reduce stitching problems and

improve print quality at native 600DPIi resolution.

Ink heater is integrated to the print head

Head design for single pass

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 7 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

Double speed 200m/min (656fpm)

• High speed press usually are on the range of 150m/min (500fpm) or higher. • One Kyocera KJ4B high speed head can achieve 100m/min (328fpm) at 600 x 600 dpi. • Use 2 print heads in tandem to double the speed. • Each KJ4B high speed head prints at 600x300dpi (1 pixel apart) at 40 kHz combined to

achieve 600x600 DPI at 200m/min (656 fpm).• Each KJ4A high speed head prints at 600x300dpi (1 pixel apart) at 30 kHz combined to

achieve 600x600 DPI at 150m/min (500 fpm).

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 8 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Components

• Data Imaging Board• Aluminium Mounting Cross Frame (pneumatically controlled)• Ink System Controller• Print Head Module• Magic Page VDP Software or MagicPRINT PDF Software (Optional)• ColorPRINT RIP Software (Optional, only for JETSTAR color)• Printing Control Software (PCS) for Single-pass

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 9 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Head modules (monochrome)

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

108 Head Module 216 Head Module 324 Head Module 432 Head Module

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 10 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Head modules (color)

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

C108 Head Module C216 Head Module

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 11 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Basic Specifications

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 12 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Basic Specifications

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 13 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Software

Printing Control Software (PCS) for Single-pass •Set print head voltage and temperature •Select print jobs to print •Display print engine status

ColorPRINT RIP Software •Manage and queue print jobs •Printing automation •Workflows •Production line load balancing and scheduling

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 14 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Software

MagicPage VDP Software •Designed for monochrome and color VDP •Supporting several types of objects, such as text, dates, times, graphics, barcodes, and photo images.

MagicPRINT PDF Software •Supporting multicore CPU high speed RIP and ICC color management •Designed for short-run printing, including color book, magazine, envelope and catalog printing

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 15 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

VDP Workflow

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 16 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

PDF Workflow

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 17 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Drying and curing systems

NIRWEB Dryers from Adphos• High performance• Compact Design• Programmable

LED Curing Systems from AMS• Eco-friendly curing system• Flexible switchable• Up to 17 W/cm2

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 18 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

The print modules, ink station and the controller are installed and tested. The controller and the PC for the software are mounted together with the ink supply in an optional cabinet. Finally the printing control software is installed and all necessary hard- and software adjustments are being done.

After successful testing and installation the complete system will be packed again and can be used “out of the box” at customers site.

All components will be pre-installed and tested

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 19 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Specification and example of installation

UNIGRAPHICA TransJet RS300-520

All JETSTAR print systems can easily be integrated in existing machines and equipment. All necessary components as encoder and cue mark reader are provided by UNIGRAPHICA.

A stable paper web in the print area is important!

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 20 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Installation into a web offset press

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 21 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Installation example

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 22 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Installed on TransJet, the transport systemof UNIGRAPHICA AG

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 23 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

Service and supportOur customers are not being left alone!

For UNIGRAPHICA AG a fast and perfect support service is the basic requirement for a successful cooperation. In case of a failure or breakdown UNIGRAPHICA AG customers take advantage of a fast and unbureaucratic intervention.Well trained technicians and a huge stock of spare parts and consumables are preconditions for this service.

For an optimal support the software can be tailored to your particular needs.

For an immediate analysis we are able to access your system online via internet.

Besides we guarantee best availability of all consumables and auxiliary material such as ink and flush.

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM

UNIGRAPHICA AG · Industriestrassse 46 · 9491 Ruggell · Liechtenstein Phone +423 375 81 81 · Fax +423 375 81 80 · [email protected] · www.unigraphica.com

Feb 15/Page 24 All rights reserved. Errors and omissions expected. ISO 9001:2008 certified companyDigital Printing

UNIGRAPHICA JETSTAR INKJET PRINTING SYSTEM