Overview of Jinway Shenzhen Mold Co., Ltd

Involved in the plastic injection tooling industry

Shenzhen Jinway Mold Shenzhen Jinway Mold Co.,LtdCo.,Ltd

Background

★ Established: 2006 focusing on the tooling design and manufacturing

★ Production area: 2000 square meters

★ Sales Volum: US$6.5,million

★Staff: 110 employee

★Mould Capacility: 400-450 sets per year

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Jinway Mould at a Glance

Company Profile

Organizational Chart

Customers various industries served

Engineering

Project management

Sample Review

Tooling & Injection Workshop

Quality Issurance

Order procedure

Company Profile

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Established in 2006, Shenzhen Jinway Mold Co., Ltd. is located in No.5 Banggang lnd Zone, Songgang Town, Baoan District, Shenzhen, China.

Our company is specialized in designing and manufacturing plastic injection molds and plastic injection parts. The plastic products are widely used in electronic, automobile, medical treatment, optoelectronic, tele-communication, household appliances and sanitary ware, etc. Outstanding design capability and strict quality control system, advanced tooling and injection machines, which make Jinway company popular with customers.

Key Figures ofJinwaygroup:110 employees2000M ² Production Area400-450 sets moulds delivered each year (The largest mould size is1300mmX1100mm X800mm)7 injection machines from 120 Tons to 160 tonsMould making accuracy can be 0.01mm 20 mould design engineers70 professional mould making workers

Shenzhen Jinway Organizational Chart

Document ControlCenter

Service

Marketing Engineering Purchasing QC Production Financial Administration

Sales Team Quote Team Mold QC Product QC Tooling Molding Logistics HR

Design Team MachiningProject Team Polishing Assembly

Shenzhen Jinway Factory

General Manager

Customers and Global locations served.

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A full service plastic injection tooling production facility offering advanced technologies in engineering and manufacturing. We help our clients maintain a global competitive edge by incorporation the most current technologies in engineering and processing, as well as incorporating robotics in our production facility. Respected as a global vendor in the plastics industry we service such countries as Germany, France, Spain, Portugal, Netherlands, Czech Republic, U.S.A., Canada, Mexico, Brazil, Argentina, Korea and India.

Automotive, Agricultural and Electronic customers include Mercedes Benz, Nissan, Faurecia, Ford, Sony, Emerson, Siemens, Philips and Samsung.

Global locations served.

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Engineering Capabilities

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• DFM • Computer Aided Design – CAD

- Pro/ENGINEER (3D Modelling)- SolidWorks (3D Modelling)- Cimatron (3D Modelling)- Unigraphics (CNC Programming)- MasterCAM

• Computer Aided Engineering – CAE- HASCO & DME standards

• Product Design• Concurrent Design Development• Design Verification• Design Validation• Design Optimization, Value Engineering and

Cost Reduction• Failure Analysis and Re-design

• Rapid prototyping• Mould study• Feasibility analysis• Deformed study• Prototyping (resin, stereo lithography)• Prototype molds• Injection machines set up, and

production starting• Robotic handling• Mold maintenance &

lifecycle management

Project Management, The Jinway Advantage

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1. DFM - Saving time and money with front end analysis Communication of basic technical informationReview of mold construction, includes parting lines, injection system, ejection system and cooling systemPart issue and improving suggestions reported to the customer

DFM is essential for communication among project engineer, tool design engineer and customer. It not only optimizes product design solutions, but also greatly improved the tool design.2. Our dedicated DFM technical center offers the DFM for each tool to outline program schedules and effective solutions to solve tooling problems during the manufacturing & molding process. 3. Project engineers are experienced in tooling design, they are able to discuss program techniques directly with customers in English. For big programs, dedicated project teams will be organized to follow each task according to his/her experience in similar programs.4. Weekly program update are reported to the customers for processing status.5. Project team will have mould trial analysis after each trial to optimize tool function. A tool check list it completed in accordance with the tool design and specification before shipping7. A tool function validation of 4~6 hours is required for preproduction to insure the tool will have good performance when the tool arrives at the customer facility, in accordance withJinway standards. 8. We can shipped the mold after 3~4 mold trails to make sure the program is on schedule.9. Establishing tool standards data is provided for each customer 10. After sales service

providing all the 2D and 3D data in CDintroduction of tool functionsteel material certificateAll electrodes are provided with moulds

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Opel-1

Opel-2

Opel Logo

Automotive Parts( Some for Nissan)

Medical Parts

Telecommunication Parts

Other Parts

Tooling & Injection Workshop*Mold making *Mold adjustments *Mold Maintenance *Injection molding

Quality – ISO 9001:2008

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Quality is fundamental to our philosophy.

We have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery.

All engineers are qualified through certification to carry out mold design, and our best experts approve feasibility.

We follow US and EU design standards, to ensure design approval and conformability.

We build-in quality through:- employing the most experienced engineers- ongoing training and development for employees- advanced machining and manufacturing facilities- process efficiency analysis - advanced inspection and measurement facilities- supplier development and partnerships- culture of continuous improvement

Jinway Served

Jinway Mould

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Many thanks for your time!

Vina Ke