presentation on line pack calculation

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It describes line pack calculations

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    COMPARISON OF LINE PACK CALCULATION USING

    ASPEN PLUS DYNAMICS AND BY USING MANUAL

    CALCULATIONSPREPARED BY:

    MUHAMMAD WAQAS MANZOOR

    PROCESS ENGINEER

    Contact: [email protected]

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    LINE PACK

    The quantity of natural gas contained in a certain segment of a pipeline is

    known as line pack.

    It is typically measured in MMSCF.

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    CALCULATION USING ASPEN PLUS DYNAMICS

    First of all, build a steady state

    simulation of the pipe line

    segment, in Aspen PLUS

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    SPECIFICATIONS OF PIPE SEGMENT IN ASPEN PLUS

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    SPECIFICATIONS OF PIPE SEGMENT IN ASPEN PLUS

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    SPECIFICATIONS OF VALVE BV-1 IN ASPEN PLUS

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    SPECIFICATIONS OF VALVE BV-1 IN ASPEN PLUS

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    SPECIFICATIONS OF VALVE BV-2 IN ASPEN PLUS

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    SPECIFICATIONS OF VALVE BV-2 IN ASPEN PLUS

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    SPECIFICATIONS OF INLET STREAM NG-1 IN ASPEN PLUS

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    EXPORTING SIMULATION TO ASPEN PLUS

    DYNAMICS

    After that, set Input mode to

    dynamic from steady state.

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    EXPORTING SIMULATION TO ASPEN PLUS

    DYNAMICS

    After that, click on File Menu, and

    select Pressure Driven from

    Update Aspen PLUS Dynamics

    Menu.

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    EXPORTING SIMULATION TO ASPEN PLUS

    DYNAMICS

    These 03 files and a folder are

    created in the same folder where

    Aspen PLUS .bkp file was

    previously stored.

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    SNAPSHOT OF ASPEN PLUS DYNAMICS WINDOW

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    INITIAL BOUNDARY CONDITIONS IN ASPEN PLUS

    DYNAMICS

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    FINAL BOUNDARY CONDITIONS IN ASPEN PLUS

    DYNAMICS

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    CONFIGURATION OF PIPE SEGMENT IN ASPEN PLUS

    DYNAMICS

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    CALCULATION USING ASPEN PLUSDYNAMICS

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    CALCULATION OF LINE PACK FROM SIMULATIONRESULTS OF ASPEN PLUS DYNAMICS

    Molar concentration of gas within the pipe segment = 0.160589 lbmol/cf

    Actual volume of pipe segment = 3.14 x {(14.314/12)^2} /4 x 528000 ft = 590042.558 cf

    Number of Moles of gas contained in the pipe segment = 0.160589 lbmol/cf x 590042.558 cf = 94754.344 lbmol

    Calculation of Molar Volume at Standard Conditions: Molar Volume (Vmn) of any gas at normal conditions i.e. 0 C & 1 atm, is given by,

    Vmn = 22.414 Nm3 / kgmole = 22.414 Nm3 x (1 ft /0.3048 m) 3 x 0.454 kgmol/lbmol

    Vmn = 359.360 Ncf/lbmol

    Molar volume (Vms) at standard conditions i.e. 60 F (15.55 C) and 14.7 psia (1 atm), is given by

    359.360 cf x 14.7 psi / 492 F = Vms x 14.7 / 520 F

    Or, Vms = 379.811 Scf/lbmol

    Calculated Line Pack = 94754.344 lbmol x 379.811 Scf/lbmol = 35.988 MMSCF

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    EQUATIONS USED FOR MANUAL CALCULATION OF

    LINE PACK

    Here Vb represents Line Pack,calculated for a pipe segmenthaving an internal diameter D,length L, and containing naturalgas at an average pressure andtemperature of Pavg, and Tavg,respectively.

    Tb, and Pb represent thr basetemperature and base pressure,respectively.

    Ref: Gas Pipeline Hydraulics by E. Shashi Menon

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    CALCULATION OF COMPRESSIBILITY FACTOR

    Ref: Gas Pipeline Hydraulics by E. Shashi Menon

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    CALCULATION OF AVERAGE PRESSURE AND

    AVERAGE TEMPERATURE

    Here P1 and P2 are in absolute

    pressure units.

    Average Temperature is

    typically calculated by taking

    arithmetic mean of inlet and

    out temperatures (in absolute

    units) of the pipe segment.

    Ref: Gas Pipeline Hydraulics by E. Shashi Menon

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    MANUAL CALCULATION OF LINE PACK

    Molecular Mass of gas used in Aspen PLUS simulation = 16.0427 lb/lbmol

    Specific gravity of gas = 16.0427 / 29 = 0.5531

    Pressure of gas at Inlet of pipe segment = 898.093 psia

    Pressure of gas at Outlet of pipe segment = 702.895 psia

    Average Pressure of gas across the pipe segment = 898.093+702.895 . .

    . .

    = 804.460 psia = 789.76 psig (1 atm = 14.7 psia)

    Temperature of gas at Inlet of pipe segment = 74.1135 F = 534.1135 R

    Temperature of gas at Outlet of pipe segment = 63.44 F = 523.44 R

    Average Temperature of gas across the pipe segment =

    ..

    = 528.776 R

    Average compressibility of gas across the pipe segment =

    ...

    ..

    = 0.90807

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    MANUAL CALCULATION OF LINE PACK

    Base Temperature = 60 F = 520 R

    Base Pressure = 14.7 psia

    Internal Diameter of pipe segment = 14.314 inches

    Total Length of pipe segment = 100 miles = 528000 ft

    Line Pack (Vb) calculated using CNGA* method is given by,

    Vb = 28.798

    .

    .

    .. 14.314 100

    Vb = 34.969 MMSCF

    Line pack calculated using Aspen PLUS Dynamics = 35.988 MMSCF

    The calculated Line Pack Vb closely matches with the line pack calculated using Aspen PLUS Dynamics.

    The difference between the two, may be attributed to the difference in physical properties calculationmethods and computational methods in Aspen PLUS Dynamics. However, results of Aspen PLUS Dynamicsare more accurate.

    * California Natural Gas Association