presentation procurement department petrobras rio oil gas 18set

51
PROCUREMENT POLICY AND CRITICAL EQUIPMENT SUPPLY

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Procurement Department Petrobras Rio Oil Gas

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  • PROCUREMENT

    POLICY

    AND CRITICAL

    EQUIPMENT SUPPLY

  • DISCLOSURE & IMPORTANT NOTICE

    The presentation may contain forecasts about future events. Such forecasts

    merely reflect the expectations of the Company's management. Such terms

    as "anticipate", "believe", "expect", "forecast", "intend", "plan", "project",

    "seek", "should", along with similar or analogous expressions, are used to

    identify such forecasts. These predictions evidently involve risks and

    uncertainties, whether foreseen or not by the Company. Therefore, the

    future results of operations may differ from current expectations, and

    readers must not base their expectations exclusively on the information

    presented herein. The Company is not obliged to update the

    presentation/such forecasts in light of new information or future

    developments.

  • PRESENTATION SUMMARY

    1. Business Plan

    2. Pre-salt Overview

    3. Local Content

    4. Brazilian Companies

    5. Relevant equipment demand for the period 2012-2017

    6. Suppliers Qualification & Register

    7. Conclusion

  • BUSINESS PLAN

  • Investments during the 2012-2016 period

    US$ 208.7 Billion US$ 27.8 Billion US$ 236.5 Billion

    28%

    ** E&P abroad

    RTM E&P Petrochemical Distribution Biofuel Corporate G&E

    60.0%

    (US$ 141.8 Billion)

    27.7%

    (US$ 65.5 Billion)

    1.3%

    (US$ 3.0 Billion)

    1.6%

    (US$ 3.8 Billion)

    1.5%

    (US$ 3.6 Billion)

    2.1%

    (US$ 5.0 Billion)

    5.8%

    (US$ 13.8 Billion

    24.8%

    US$ 51.7 Billion

    1.4%

    (US$ 3.0 Billion)

    0.9%

    (US$ 1.9 Billion)

    1.7%

    (US$ 3.5 Billion)

    1.8%

    (US$ 3.7 Billion)

    3.7%

    (US$ 7.8 Billion)

    17% (**)

    (US$ 4.6 Billion)

    50%

    (US$ 13.9 Billion)

    21%

    (US$ 6.0 Billion)

    5%

    (US$ 1.3 Billion)

    0%

    (US$ 0.1 Billion)

    7%

    (US$ 1.9 Billion)

    Under Implementation Under Evaluation + = 2012-2016 BP All E&P projects in Brazil and projects of the

    remaining segments in phase IV*

    Projects for the remaining segments currently

    in phase I, II and III.

    833 projects 147 projects 980 projects

    * Includes budget already designated for projects under evaluation for RTM, G&E, Petrochemical, Distribution, Biofuels and Corporate

    65.8%

    (US$ 137.2 Billion)

  • Programs supporting the 2012-2016 BP

    2012-2016 BP

    US$ 236.5 Billion

    Cost

    Optimization

    Program

    Increase of

    Operational

    Efficiency

    Program in

    Campos Basin

    Local

    Content

    Management

    Program

    Integrated Management of the Companys Portfolio | Safety and Environment

  • Production Curve in Brazil Post-Salt, Pre-Salt and Transfer of Rights

    Pre-Salt (Concession)

    5%

    Post-Salt

    95%

    Transfer of Rights

    1% Pre-Salt (Concession)

    30%

    Post-Salt 69%

    New Discoveries (*)

    12% Transfer of Rights

    19%

    Pre-Salt (Concession)

    28%

    Post- Salt

    42%

    Thousands bpd Norte Pq.

    Baleias (P-58)

    Roncador IV

    (P-62)

    Sapinho

    Norte (Cid.

    Ilhabela)

    Iracema Sul

    (Cid.

    Mangaratiba)

    Lula Alto

    Lula Central

    Lula Sul

    Franco 1

    Carioca 1

    Lula Norte

    Franco 2

    Baleia Azul

    (Cid. Anchieta)

    Bana e

    Piracaba

    (Cid. Itaja)

    Piloto Sapinho

    (Cid. So Paulo)

    Piloto Lula NE

    (Cid. Paraty)

    Papa-Terra

    (P-61 e P-63)

    Roncador III

    (P-55)

    Iracema

    Norte

    Lula Ext. Sul

    Iara Horst

    NE Tupi

    Carimb

    Aruan

    Iara NW

    Franco 3

    Franco 4

    Sul de Guar

    Jpiter

    Carcar

    Sul Pq. Baleias

    Franco 5

    Espadarte I

    Espadarte III

    Florim Maromba

    Bonito

    Entorno de Iara

    2011

    2,022 kbpd

    2016

    2,500 kbpd

    2020

    4,200 kbpd

    Production Units 19 up to 2016

    38 up to 2020

    (*) Includes new opportunities in blocks where discoveries have already been found

    Oil and LNG Production

  • PETROBRAS: Reserve Replacement Ratio > 100% for the 20th consecutive year

    Brasil

    Other Discoveries

    Deep Waters

    34 billion bbl

    Brazil

    32%

    19%

    49%

    New

    Dis

    cove

    ries

    200

    5-2

    010

    In the last 5 years, more than 50% of the new discoveries worldwide were made in

    deep waters. Brazil accounts for 63% of

    these discoveries.

    Projections indicate that as Brazil develops these newly discovered reserves, it will

    lead non-OPEC supply growth until 2030

    (PFC Energy).

    Petrobras: Proven Reserves in Brazil (billion boe)

    Reserve/Production 19.2 years

    Reserves Incorporated in 2011

    Total: 1.24 billion boe

    Pre-Salt: 1 billion boe

    20

    05

    +164%

    20

    10

    19

    91

    7.53

    19

    95

    20

    00

    13.23

    20

    11

    +3%

    9.65

    5.96

    15.28 15.71

  • E&P Investments

    2012-2016 Period

    Exploration

    US$ 25.4 Billion

    Production Development

    US$ 89.9 Billion

    8%

    (2) 69%

    (17.5)

    24%

    (6)

    Transfer of Rights

    Post-Salt

    Pre-Salt 49%

    (43.7)

    34%

    (30.2)

    18%

    (16.0)

    Besides Exploration and Production Development, E&P investments in infrastructure total US$ 16.3 billion

  • BUSINESS PLAN - 2012-2016

    More information about the Business Plan 2012-2016 at:

    http://www.investidorpetrobras.com.br/2012-2016-business-plan.htm

  • PRE-SALT OVERVIEW

  • WHAT IS PRE-SALT?

    Corcovado Hill

    Located in a remote area, up to 300 km offshore

    Total depth from 5,000 to 7,000

    meters

    Salt layer more than 2,000 meters thick.

    Pre-Salt Layer New Exploratory

    Border

    Water depths that can exceed 2,000 meters

    Post-Salt Layer Focus up to 2006

    Large Oil Carbonatic Reservoirs

  • WHAT IS PRE-SALT?

  • WHAT IS PRE-SALT?

    Drilling and Completion

    Construction of high angle wells, deviated into the salt

    zone

    Well integrity

    Penetration rate in the microbial carbonate

    reservoir

    New alloys to reduce costs of well materials

    PRE-SALT - SOME TECHNOLOGICAL CHALLENGES

  • WHAT IS PRE-SALT?

    Reservoir

    Reservoir characterization

    Rock fluid interaction

    EOR

    PRE-SALT - SOME TECHNOLOGICAL CHALLENGES

  • WHAT IS PRE-SALT?

    PRE-SALT - SOME TECHNOLOGICAL CHALLENGES

    Subsea

    Flexible risers for water depth of 2,200m (7,218 ft)

    Flow assurance

    Scaling control

  • WHAT IS PRE-SALT?

    PRE-SALT - SOME TECHNOLOGICAL CHALLENGES

    Floating Production Units

    Mooring in 2,200m water depths

    Interaction with the risers system

    CO2 processing

  • LOCAL CONTENT

  • LOCAL CONTENT

    Petrobras Local Content Policy

    PETROBRAS LOCAL CONTENT POLICY

    The projects and contracts of Petrobras

    must withstand the challenges of the

    Strategic Plan and maximize Local Content

    in competitive and sustainable basis,

    contributing to market development where

    Petrobras operates, guided by ethics and

    continued innovation.

  • LOCAL CONTENT

    Legal Requirements

    E&P Explorao e

    Desenvolvimento: comprovaes para

    ANP para novos contratos de

    concesso, partilha e cesso onerosa

    Abast No existe

    exigncia de Contedo Local.

    Operadora declara meta e comprova ndice realizado

    G&E No existe

    exigncia de Contedo Local.

    Operadora declara meta e comprova ndice realizado

    Operating expenses are not subject to the requirements of the Local Content by ANP

    E&P RTC There is no requirement to

    Local Content.

    The operating company

    states its goal and proves

    the percentage achieved

    G&P Exploration and

    Production:

    Evidences to ANP for

    new concessions

    contracts, production

    sharing and transfer of

    rights

    There is no requirement to

    Local Content.

    The operating company

    states its goal and proves

    the percentage achieved

  • Local Content Measurement and Monitoring Program

    Bottlenecks identification and

    industry mobilization

    Objective Maximize the use of the Brazilian equipment and services industry capacity for

    2012-2016 BP procurement demands, with schedules and costs aligned with best

    market practices

    Minimum Local Content

    Planning of 2012 2016 BP projects

    Local Content

    Monitoring

    Local Content

    Measurement III I II

    Information on Industry Capacity Identification of imported goods and services

    Identification of items for nationalization

    Implementation of Local Content Indicators Monitoring of local content in projects Actions for recovering occasional deviations in schedule and costs

    Preparation of Execution Reports of Local Content per project (forecast x executed)

    Updating data base for future projects

    Motivation: Higher efficiency in maintenance and post-sales services, access to suppliers, logistics cost optimization, reduction on transportation and delivery time.

    Action Plan

  • Develop

    Component

    Supplier

    Item X

    Use local industry

    National

    demand is

    enough to

    justify adding

    capacity?

    (incremental or

    new plant) YES NO

    NO

    Import

    Item

    components,

    individually,

    can improve

    local content?

    YES

    NO YES

    Is it

    possible to

    buy in

    Brazil? 85%

    Services Materials Equipment

    Local Content Downstream projects Global Average Source: ONIP

    60

    40

    20

    0

    99%

    68%

    52% 44%

    Goods

    (Eq+Mat)

    Global

    100

    80

    REFINERIES AND G&E DECISION MATRIX

  • Local Content Formula

    % LC = Imported Portion 1- System Total Price

    without tax

    X100

    HOW TO MESURE LOCAL CONTENT

  • PROMINP

    HISTORY - 2003

    PROMINP Mobilization Program for the National Oil and Natural Gas Industry.

    Coordinated by the Ministry of Mines and

    Energy, was established by the Federal

    Government through the Decree nr. 4925,

    dated Dec/19th, 2003.

    Its main goal is to maximize the participation

    of the national goods and services industry, on

    a competitive and sustainable basis, in the

    implementation of projects in the area of

    petroleum and natural gas in Brazil and

    abroad.

  • Construction of research centers in Brazil

    50 Thematic Networks

    At the UFRJ technological complex, 9 P&D

    centers of important equipment and services

    suppliers are already in construction/operation:

    Other Companies with development plans for

    technological centers in Brazil:

    Weatherford

    Wellstream

    FMC Technologies

    Usiminas

    TenarisConfab

    Schlumberger

    Baker Hughes

    Halliburton

    General Electric

    Vallourec & Mannesman

    Cameron

    IBM

    Technip

    Source: E&P-CORP, May 25/2012 and CENPES, May 28/2012.

    Petrobras partnerships with more than 120 universities and research centers

    have led Brazil to have a prominent worldwide applied R&D complex

    CENPES expansion (Mar/2012)

  • BRAZILIAN

    COMPANIES

  • Brazilian companies means companies

    that have manufacturing processes and

    after-sales services in Brazil, thus creating

    jobs and collecting taxes in the country.

    BRAZILIAN COMPANIES

    Definition

  • RELEVANT

    EQUIPMENT

    DEMAND

    FOR THE PERIOD

    2012-2017

  • INDUSTRIAL SECTORS PERFORMANCE ANALYSIS

    17

    16 18

    20

    19

    21

    15 14

    9

    13

    2

    3

    4

    11

    10

    1

    12

    22

    23 24

    6

    5 8

    7

    Demand time spreading

    O&G offer changing

    Changes in production paths

    Demand fulfillment

    Productive Capacity

    Low

    M

    ediu

    m

    Hig

    h

    Com

    peti

    tiveness

    Legend

    Sectors

    1. Telecommunication 2. Substation and transformers 3. Generators and Motors 4. Electrical Distribution Panels 5. Automation 6. Pipelines 7. Mills 8. Steam Turbines 9. Winches 10. Valves 11. Flanges and Connections 12. Boilers Works 13. Subsea - Equipment 14. Subsea - Umbilical and

    Flexible Pipes 15. Pumps 16. Alternative Compressors 17. Engines 18. Cranes (Onshore) 19. Engineering Services 20. Construction and Assembly 21. Instrumentation and

    Measurement 22. Gas Turbines 23. Centrifugal Compressors 24. Electrical Motors (large

    size)

    Production capacity

    expansion

    Low Medium High

    Degree of dependence of O&GI

  • 30

    Products Projects in Brazil

    Subsea Pipelines

    NKT Flexibles New flexible pipe plant in Brazil in 2013.

    Technip Installation of new plant.

    Wellstream

    Current plant expansion in 2013 (60% capacity increase).

    Prysmian

    Plant expansion to produce flexible pipes. Butting

    Construction of a new plant for the production of line pipes.

    Umbilicals

    Duco and Nexans Ongoing discussions to establish new plants in Brazil.

    Oceaneering (MSD)

    Current manufacturing capacity will double by early 2013.

    MFX 80% expansion in manufacturing capacity by 2013.

    Subsea Equipment

    Aker

    Increase of manufacturing capacity. FMC

    Increase of manufacturing capacity and construction of a technology center. GE

    Expansion of the Jandira Plant and the construction of a new unit.

    Cameron

    Industrial Expansion. 30

    Local Content

    Companies building capacity in Brazil

  • Local Content

    Companies building capacity in Brazil

    Products Projects in Brazil

    Turbomachines

    . Rolls-Royce

    Construction of new plant in Santa Cruz (Turbogenerators).

    Dresser-Rand

    Construction of new unit in Santa Brbara do Oeste (Turbocompressors).

    Offshore cranes

    MEP Pellegrini

    Working through partnerships, ongoing discussions to establish new plant in Brazil.

    Drill pipes

    V&M do Brasil

    Adapting current units to manufacture pipes.

    CRA Tubing V&M do Brasil

    Capacity to produce high corrosion-resistant alloys

    High diameter pipes USIMINAS

    Current units under qualification.

    Offshore steel

    structures

    Metasa

    Industrial expansion.

    Automation

    Emerson

    Industrial expansion to assemble equipments in Brazil.

  • (**) This list does not exhaust all the equipment and materials required for 2012-2017 period.

    Unit 2012 2013 2014 2015 2016 2017 Total

    Pumps un 899 1.737 942 381 96 331 4.386

    Compressors un 174 54 51 23 40 45 387

    Cranes un 23 25 24 8 7 6 93

    Structure Steel (Ships Hull) t 205.100 45.600 31.750 29.600 70.900 70.900 453.850

    Structure Steel (Plataforms

    Hull) t 140.000 364.000 224.000 112.000 140.000 112.000 1.092.000

    Structure Steel (Rigs Hull) t 0 120.000 120.000 120.000 120.000 80.000 560.000

    Flares un 11 12 8 6 4 5 46

    Power Generators (13,8 kV) un 32 189 14 20 27 17 299

    Power Generators (0,48 kV) un 158 0 0 0 0 0 158

    Tanks un 253 180 68 55 39 89 684

    Processing Towers un 101 119 53 0 5 17 295

    Reactors un 114 71 0 0 4 0 189

    Wet Christmas Trees un 136 158 191 217 203 229 1.135

    Offshore Wellheads un 215 204 220 225 207 235 1.307

    Dry Christmas Trees un 457 522 436 324 189 120 2.047

    Onshore Wellheads un 458 522 436 324 189 120 2.049

    Manifolds un 10 18 23 15 12 21 99

    Umbilicals km 517 714 887 1.295 1.485 1.593 6.492

    EQUIPMENT AND MATERIALS REQUIRED FOR 2012-2017

  • Unit 2012 2013 2014 2015 2016 2017 Total

    Tubing (Onshore) t 28.681 28.681 28.681 28.681 28.681 28.681 172.084

    Tubing (Offshore) t 13.947 13.947 13.947 13.947 13.947 13.947 83.682

    Flexible pipes km 743 616 713 957 1.471 1.478 5.977

    Risers km 210 173 311 441 544 682 2.361

    Turbines (Gas) un 41 38 18 12 16 26 151

    Turbines (Steam) un 28 91 67 0 0 17 203

    Special alloys for tubing and

    casings t 2.470 3.293 5.927 6.256 11.525 11.854 41.325

    Turbo generators un 32 37 12 8 12 37 138

    Polyester mooring cables km 182 249 319 113 170 114 1.147

    Fiberglass pipelines km 425 128 353 353 353 353 1.966

    Electrical cables for CSP km 9.562 8.487 10.073 10.363 0 0 38.485

    Steam generators un 0 0 0 0 0 0 0

    HCC reactors un 0 5 0 0 4 0 9

    Special alloy boilers, reactors,

    towers, and pressure vessels un 64 79 67 0 4 5 219

    Heat exchangers un 7 61 63 65 0 0 196

    Reformer Furnaces un 3 6 0 0 0 0 9

    (**) This list does not exhaust all the equipment and materials required for 2012-2017 period.

    EQUIPMENT AND MATERIALS REQUIRED FOR 2012-2017

  • SUPPLIERS

    QUALIFICATION &

    REGISTER

    Petrobras Concepts &

    Requirements Overview

  • SUPPLIERS QUALIFICATION & REGISTER

    Petrobras Procurement Manual (MPC)

    Item 4.1.6

    (Approved by the Board of Directors)

    Petrobras Procurement Manual (MPC)

    Item 4.1.6

    (Approved by the Board of Directors)

    The Corporate Register is a database of Brazilian and foreign

    companies interested in participating in bidding for Petrobras.

    These companies, Brazilians or foreigners, are eligible to

    provide to Petrobras high complexity services or

    equipment/goods, which are under permanent Petrobras

    interest.

    Corporate Register

    The evaluation approval, as part of the registration process,

    ensures the incorporation of the company in the Petrobras

    Corporate Register, obtaining the CRCC Certificate of Registration and Classification. Then, the company could be

    invited to participate of new biddings.

  • SUPPLIERS QUALIFICATION & REGISTER

    Corporate Guidelines

    Complementary Corporate Guidelines

    Requirements:

    Legal

    Economics

    Technical Approval

    Requirements:

    Health, Safety & Environment - HSE

    Management & Social Responsibility

  • SUPPLIERS QUALIFICATION & REGISTER

    It is an e-Procurement portal, which provides tools for acquiring goods and services for Petrobras System companies. In its

    business platform are carried out several transactions ranging

    from requests for quotes and sending proposals to

    management of orders and contracting.

    www.petronect.com.br

    Petronect

    http://www.petrobras.com.br/en/supplier-channel/

  • SUPPLIERS QUALIFICATION & REGISTER

    Since April 2012 the Suppliers Registration System was incorporated to Petronect as a integrated tool and access point for companies registration and bidding

  • SUPPLIERS QUALIFICATION & REGISTER

    Company Access at

    www.petronect.com.br

    Identification Identification: - Contact Information;

    - Scope of Supply;

    - Local Representative;

    Questionnaire Criterias:

    Technical;

    - Legal;

    - Economical;

    - Managerial;

    - Health, Safety &

    Environment. Petrobras Approval

    Company Registration

    in SAP Petrobras

    Register Flow Chart

    Registration

    Certificate

    sent

    to Company

  • SUPPLIERS QUALIFICATION & REGISTER

    Legal Requirements

    Foreign Companies

    Proof of being duly established and registered in

    the country of origin;

    Legal Representative in Brazil the company must

    provide its legal representative in Brazil (Power of

    Attorney);

    Letter stating that the company is not bankrupt or in

    debt;

  • SUPPLIERS QUALIFICATION & REGISTER

    Legal Requirements

    Foreign Companies

    Commitment Letter Through this document the

    company shall formalize its intention of being included

    in Petrobras Corporate Register;

    Commercial Representative (indicated by and linked to

    the supplier):

    Not mandatory, but advisable (may be the own

    company)

    May be the same or other than the legal

    representative

  • SUPPLIERS QUALIFICATION & REGISTER

    Economic Requirements

    Brazilian and Foreign companies:

    Annual Reports with Audited Financial Statements or

    Balance Sheet and Income Statement

    Financial statements of foreign companies must be prepared under

    IFRS or USGAAP

    Economic calculation formulas and acceptance criteria are public,

    available online in the instructions.

  • SUPPLIERS QUALIFICATION & REGISTER

    Health, Safety and Environment

    Service Providers

    ISO-14001 and OHSAS-18001:

    Certification is not mandatory

    Petrobras evaluates how the suppliers implement these

    standards requirements (ranking from 0 to 10 points)

    Goods Suppliers

    Not required

  • SUPPLIERS QUALIFICATION & REGISTER

    Management

    Goods Suppliers

    ISO-9001 certification is mandatory

    Services Providers

    Compliance to the requirements of ISO-9001 is

    ranked from 0 to 10 points - certification is valued

  • SUPPLIERS QUALIFICATION & REGISTER

    Those equipments or materials which performance in the

    industrial process of Petrobras can threaten continuity,

    compromise the safety of personnel, facilities and

    environment, and those products that, included in the

    industrial process as raw material, can jeopardize the quality

    of the final product of the Company.

    RQT Category of products - definition

    (RQT - requires specific technical qualification)

  • SUPPLIERS QUALIFICATION & REGISTER

    Tradition (Main Sales, Reference Letters)

    Facilities for Technical Assistance (in the case of Automation Systems, Rotating Machinery, etc)

    Mandatory Product Certification (API, ASME, ...)

    Other Specific Requirements

    Technical Requirements for Materials & Equipment

    Depending on the material or equipment, the supplier must

    comply with the following requirements:

  • SUPPLIERS QUALIFICATION & REGISTER

    Tradition (List of Services Provided continuity and Reference Letters)

    List of equipment relating to services provided;

    Main personnel curricula vitae

    Other specific requirements

    NOTE: in accordance to the Law, to render services in Brazilian territory the company must have a subsidiary or partner

    company in Brazil.

    Depending on services criticality, the supplier must comply

    with the following requirements:

    Technical Requirements for Services

  • CONCLUSIONS

  • CONCLUSIONS

    Petrobras has a robust projects portfolio, which is atypical of the current economic situation.

    There are huge opportunities for already installed and newcomers in the Brazilian market of suppliers, service

    and engineering companies due to the scale provided by

    the project portfolio.

    In order to carry out such a portfolio, Petrobras is looking forward to establish long term business with

    companies willing to invest in Brazil.

  • Petrobras has a robust projects portfolio, which is atypical of the current economic situation.

    There are huge opportunities for already installed and newcomers in the Brazilian market of suppliers, service and

    engineering companies due to the scale provided by the

    project portfolio.

    In order to carry out such a portfolio, Petrobras is looking forward to establish long term business with companies willing

    to invest in Brazil.

    CONCLUSIONS

  • Thank you !

    [email protected]

    [email protected]

    [email protected]

    [email protected]