presented to: faa airport pavement working group by: murphy flynn date: april 24, 2012 federal...

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Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

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Page 1: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

Presented to: FAA Airport Pavement Working Group

By: Murphy Flynn

Date: April 24, 2012

Federal AviationAdministration

Construction Update

Page 2: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

2Federal AviationAdministration

Construction Update

April 24, 2012

Outline

• High Temperature Pavement Test Facility Site Development

• NAPTF Construction Update• Airport Safety Research Taxiway

Page 3: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

3Federal AviationAdministration

Construction Update

April 24, 2012

Length 125 Feet11 ft

Heavy Vehicle Simulator - Airfield

Page 4: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

4Federal AviationAdministration

Construction Update

April 24, 2012

Proposed Site Layout

Page 5: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

5Federal AviationAdministration

Construction Update

April 24, 2012

Proposed Test Strip Layout

15-feet

40-f

eet

15-feet

40-f

eet

15-feet

40-f

eet

15-feet

40-f

eet

150-feet

300-

feet

55-f

eet

55-f

eet

55-f

eet

35-f

eet

20-feet 20-feet

INDOOR TESTING AREA

OUTDOOR TESTING AREA

50-feet

36

0-f

ee

t

APTV TEST PAVEMENT

10-feet

Cont

rol R

oom

& O

ffice

20-f

eet

300-

feet

72-feet

Page 6: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

6Federal AviationAdministration

Construction Update

April 24, 2012

Proposed HVS-A Site Building

Building to be set on raised foundation with enclosed ends

Page 7: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

7Federal AviationAdministration

Construction Update

April 24, 2012

72 ft Wide Cover for Test Strips(Subgrade Process Facility)

Page 8: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

8Federal AviationAdministration

Construction Update

April 24, 2012

Revised Safety / ARFF BuildingUp

DFT

240

v

WP

F

F

Page 9: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

9Federal AviationAdministration

Construction Update

April 24, 2012

Construction Authorization - Original

Bid

Documents

Prepare

Plans

& Specs

Receive

FAA

MSPB Approval

Pinelands Commission Application /

Approval

~ 270 Days

Civil Site Engineering

Design

Environmental Assessment

Engineering:

Preliminary Site Layout

Submit Request to

Master Planning and Siting

Board

MPSB Review / Acceptan

ce

Page 10: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

10Federal AviationAdministration

Construction Update

April 24, 2012

Construction Authorization - Revised

Receive FAA Tech. Ctr.

MSPB Approval Environmental Assessment Submit Request to Master

Planning and Siting Board

MPSB Review / Acceptance

Engineering: Preliminary Site Layout

Bid DocumentsConstruction

Plans and Specifications Civil Site Engineering

Design

Page 11: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

11Federal AviationAdministration

Construction Update

April 24, 2012

Estimated Timeline

• Dec. 2010 – Submitted to MPSB• Feb. 2011 – Received MPSB Acceptance• Jun. 2011 – Requested SOW for EA• Dec. 2011- EA SOW completed• Mar. 2012 – Award EA • Apr. 2012 - RFP for Eng. & Site Design• May 2012 – Award Eng. & Site Design• Sep. 2012 – Complete EA• Nov. 2012 – Complete Site Design • Feb 2013 – Award Construction

Page 12: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

12Federal AviationAdministration

Construction Update

April 24, 2012

NAPTF 2012 / 2013 Proposed Construction Schedule

• Fall/Winter 2012 – CC7 Flexible Pavement Construction

• Summer 2012 – Paving of HTP / Heated Pavement

• Winter 2012 / Spring 2013 – Demolition of CC6 Rigid Pavements

• Spring / Summer 2013 – CC8 Rigid Pavement Construction

Page 13: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

13Federal AviationAdministration

Construction Update

April 24, 2012

Airport Technology Research Taxiway

Memorandum of Agreement signed between the FAA and Delaware River & Bay Authority

Grants the FAA the “right to construct, operate, and maintain research infrastructure” at the Cape May County Airport from November 15, 2010 through September 30, 2030.

Page 14: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

14Federal AviationAdministration

Construction Update

April 24, 2012

Cape May County Airport

Page 15: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

15Federal AviationAdministration

Construction Update

April 24, 2012

Airport Technology Research TW

Page 16: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

16Federal AviationAdministration

Construction Update

April 24, 2012

Project Summary

• The objectives of the project are to:– Rehabilitate former Taxiway C to develop a state of the

art research test bed.• Design, install, test, monitor, and report on new technologies in

signs, lighting, and markings.

– Allow for other airport safety and pavement research needs to be conducted.

– Be utilized as a taxiway by the airport when the FAA is not actively conducting research on the test bed.

Page 17: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

17Federal AviationAdministration

Construction Update

April 24, 2012

Project Summary• Primary use of the test bed will be for evaluating

various airfield lighting systems.– Centerline Lights– Runway Guard Lights – In-Pavement and Elevated– Touch Down Zone Lighting– Runway Status Lights– Will be reconfigurable – multiple duct banks, hand holes, pull boxes and

conduit

• Support lighting requirements for airport’s use of taxiway when FAA not testing.– In-pavement taxiway lights may be tied into the airport’s existing

infrastructure w/ cut off capability.

Page 18: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

18Federal AviationAdministration

Construction Update

April 24, 2012

Design Development• Electrical Vault

– 300kva 277/480 3-phase, pad mounted transformer

– Install building to accommodate regulators, support equipment, staging area, and storage.

• Power to be provided Atlantic City Electric– Brought in from overhead

lines along Fulling Mill Rd– Direct burial along airport

fence line to transformer.

Page 19: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

19Federal AviationAdministration

Construction Update

April 24, 2012

Existing Pavement Condition

Taxiway C

Page 20: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

20Federal AviationAdministration

Construction Update

April 24, 2012

Design Development• Taxiway C Pavement Rehabiliation

– from Runway 10/28 to Taxiway B ~ 2800 feet long – 50’ wide full strength

• Mill top 3 inches of existing surface• Re-grade using millings and compact existing base and millings• Prime coat • 3” surface - various pavement mixes

– 50’ shoulders• 3 inch mill, grade and compact in place• Prime coat• Overlay with new 3 inch HMA

Page 21: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

21Federal AviationAdministration

Construction Update

April 24, 2012

Pavement Research

Five Test Pavement Sections, each +/- 550 feet long

Provides an excellent opportunity to study the effect of environmental factors on the durability of new environment friendly (greener) materials used for surface layers in flexible pavements.

Periodic Heavy Weight Deflectometer (HWD) tests and other non-destructive tests (PSPA) will be performed to monitor changes in the material properties (such as stiffness, etc.) of pavement layers.

Laboratory tests on material samples collected during construction.

The test pavement will be used to improve and develop new instrumentation and data acquisition techniques.

Page 22: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

22Federal AviationAdministration

Construction Update

April 24, 2012

Test Pavement Layout

P-401 MarshallPG 64-22

P-405 SMAPG 76-22

P-401 MarshallWMA

PG 64-22

P-401 SuperPavePG 64-22

P-401 MarshallPG 76-22

Page 23: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

23Federal AviationAdministration

Construction Update

April 24, 2012

Work Completed - Schedule• 30% Design submitted October 2011• 60% Design submitted January 2012• 90% Design submitted April 2012• Final Bid Package due end of May 2012• Bidding and Award

– Summer / Fall 2012

• Construction– Fall 2012 – Spring 2013

Page 24: Presented to: FAA Airport Pavement Working Group By: Murphy Flynn Date: April 24, 2012 Federal Aviation Administration Construction Update

24Federal AviationAdministration

Construction Update

April 24, 2012

QUESTIONS?

Murphy [email protected]