presenter name: vinay agarwal / asit k jha room name ... · presentation date: 2018 10 31 presenter...

Presentation date: 2018 10 31

Presenter name: Vinay Agarwal / Asit K Jha

Room name: Knowledge Theatre-2

Presentation title: Teamcenter-NX Version Upgrade:

Key Learnings & Best Practices

® PLM Europe 2018 – All rights reserved Maruti Suzuki India Ltd.

© 2018 Maruti Suzuki India Ltd. 2

• Company Business

• Company Profile

• Business Requirement

• Challenges

• Deployment Strategy

• Upgrade Process

• Key Learnings

Agenda


Company Profile : Maruti Suzuki India Ltd.

Suzuki

Motor,

Japan

Supplier

Base

SMG

Plant

MSIL

Global

Connect

Key Points

First Automotive Company to reach 20 million production of

passenger cars in India.

JD Power Asia Pacific Customer Satisfaction Award 17 times in a

row

Market Share in India is 50% (Passenger Cars) (17-18 fiscal)

Turnover for FY17-18 : $ 11 Billion ( 781,048 MRs)

Parent Company

Suzuki Motor Corporation(SMC), Japan (56.21% share)

Industry

Automotive – Passenger Cars

Product and / or service lines

16 Base Platforms, 150+ Variants

125 export destinations

Auto Finance

Insurance

Pre-owned vehicle

Driving Schools


1981

JOINT VENTURE BETWEEN

GOVT OF INDIA & SMC

1983

FIRST CAR (M800 LAUNCHED)

FIRST EXPORT (TO HUNGARY

500 CARS)

MARUTI TRUE VALUE,

MARUTI FINANCE AND MARUTI

INSURANCE LAUNCHED

2000

2001

IDTR LAUNCHED WITH DELHI GOVT TO PROMOTE SAFE

DRIVING

2003

MARUTI IPO AT BOMBAY

STOCK EXCHANGE

2011

FIRST INDIAN COMPANY TO CROSS 10 MN SALES MARK

2015

LAUNCH OF NEXA CHANNEL FOR PREMIUM CAR SEGMENT

Launch of

NEXA

Service

1987

Launch of

Maruti Suzuki

ARENA

2017

2005 LAUNCH OF SWIFT

2016

LAUNCH OF VITARA BREZZA

2018

FIRST INDIAN COMPANY TO CROSS 20MN SALES MARK

Our Journey..


• 3 fully integrated manufacturing

plants

• Area of over 600 acres

• Installed capacity of about 0.8

Mn units annually

• 31 km of world class test

track with 5.9 km high speed

circuit

• Area of over 700 acres

• 33 different tracks

Gurgaon Manesar Rohtak

• 2 fully integrated

manufacturing plants

• Area of 300 acres

• Installed capacity of about

0.7Mn units annually

Maruti Suzuki Facilities in India


Our Cars We live by our mission to provide a car for every individual, family, need, budget and Way of Life.

For this, we offer 16 brands and more than 150+ variants ranging from Alto 800 to Premium S-Cross.

Company Business


2015-16 2016-17 2017-18

Alto Alto Alto

Dzire Dzire Dzire

Swift WagonR Baleno

WagonR Swift Swift

Grand I 10 Grand I 10 WagonR

Elite I 20 Kwid Grand I 10

Celerio Baleno Brezza

Bolero Brezza Elite I 20

Omni I 20 Creta

City Celerio Celerio

Top Ten Cars in India : By Sales 2

,50

3,5

09

2,6

01

,11

1

2,7

89

,67

8

3,0

46

,72

7

3,2

87

,11

9

1,0

53

,68

9

1,1

70

,70

2

1,3

05

,35

1

1,4

43

,64

1

1,6

43

,46

7

2013-14 2014-15 2015-16 2016-17 2017-18

Passenger Vehicles Sold in India Maruti Suzuki Domestic Sales

(42.1%) (45%)

(46.8%) (47.3%)

(50%)

Market Share

6 7 7

* Top 5 cars in India is now from Maruti

*


Vision

The Leader in the Indian

automobile industry, creating

Customer delight and increase

shareholders wealth and be a

pride of India.

Turnover $ 11 Billion ( 781,048 MRs)

Net Profit(PAT) $ 1100 Million (77,218 MRs)

Sales 1,643,467 cars in (FY 17-18)

Market Share 50% (Passenger Cars) (17-18 fiscal)

J D Power # 1 in JD Power CSI 17 times in a row

URL http://www.marutisuzuki.com/

Location Gurgaon & Manesar, India

Company Profile


Business Requirements :-

Global Product Development

Distributed R&D and Manufacturing Sites

Availability of Product Data at real time

Enhance process efficiency

Reduce Development costs

Manage Information Security

• To implement latest technology in the area of PLM and CAD.

• Compatibility of NX Platform with Windows Operating Systems.

Objective

11


• New Hardware for Application , DB and Active Workspace.

• Migration of Teamcenter Servers & DB Server from UNIX Environment to Windows.

• Implementation of Failover Technology for • Hardware

• License

• Application (FMS)

• New Implementation of Active Workspace.

• Multisite Connectivity between “SMC – MSIL R&D – MSIL Manufacturing”

• Upgrade of Custom NX KBE Applications, TC Applications.

• Data Compatibility Tests for continuity.

• Enable Suppliers to upgrade to target version.

Upgrade Project Scope


Current Version

TC - 10.1.2.2

NX - 9.0.3 MP9

License Server :- 6.5.3

JBOSS - 7.1 Final

Tc Viz :- 10.1.2.2

Active Workspace :- NA

Target Version

TC - 11.3.0.1

NX - 11.0.2 MP3

License Server - 8.2.2.4

JBOSS - 7.1 Final

Tc Viz - 11.3.0.1

Active Workspace - 3.4

Target Software Version


Operating System Compatibility

1. Server OS

• Windows 2012 R2 – Teamcenter

• Red Had Enterprise Linux (RHEL) 7.2 - Custom Tool, JBOSS

• IBM AIX 7.1 – Database

2. Client OS

• Windows 7 64 SP1

• Windows 10 64


Challenges

•Suzuki Motor Corporation(SMC)

•Maruti Suzuki India Ltd (MSIL) - R&D

•Maruti Suzuki India Ltd – Manufacturing

Synchronize upgrade for all locations

•New Configuration for FMS Failover

•New Configuration for Hardware failover

•New Configuration for License failover

Setup of Failover Configuration

•Entire Physical Volumes to be moved from UNIX storage to Windows Compatible Storage Devices

•Volume Definition changes from UNIX to Windows

•Validation of Physical volume data with all database entries

Migration of SAN Storage

•Ensure all the Legacy Data is Migrated to new CAD Version

•Check and verify BIW data to ensure no shape change. Data Compatibility

•Ensure all Suppliers are compatible with New CAD version Supplier Migration to

Compatible CAD Version


Design & Analysis Enhancement Advanced Visualization

Server Level Improvements Active Work Space & Real time Reporting

1. Flattening and Forming

2. Face Blend

3. Isolate in New Window

4. View Break Enhancements

5. Improved Meshing for CAE

6. Renew Features & more…

1. DMU advance Visual functions

2. Scope for extending Lightweight

User interface for CAD visualization

to Suppliers & Tool makers

1. Introduction of Triad Concept for

CAD license High Availability.

2. FSC Service Failover for

Application High Availability.

3. Failover Server for H/W level High

Availability

1. CAD based Design stage Reporting .

2. Enhanced and Lightweight visualization for

Design Reviews.

3. Real time CAD data availability for Design

reviews.

4. Web based interface for quick response.

What’s New & What we want


Sr.No Activity H1 – FY17-18 H2 – FY 17-18 H1-FY18-19 H2- FY18-19

1 NX Release Schedule

2 TC-NX Environment

3 Custom Migration

4 Testing (NX , TC , Custom Apps)

5 Training

6 Client Preparation

TC 11.2.3

NX 11.0.1

TC 11..3.1

NX 11.0.2

TC 11.3

MP-2

MP-3

MP-4

TC 11.3..xx Release (TARGET)

NX 11.0.2 MPx Release (TARGET)

Quality Testing on NX

Basic NX operation Testing

Local NX Setup

Architecture Finalization

H/w Specs Finalization

Server Procurement

Prepare Development Server Prepare Test Server

Multisite

Production Preparation

Go-Live

Post –Go Live Support

Study Pre-requisites, Enhancements , New requirements & Feasibility Study

Migration of NX KBE Commands

Data Compatibility Tests

Performance Testing

Project Management

Basic Testing of Development Server

Migration of Custom TC Commands

Testing of NX KBE Commands / TC Custom Commands

Multisite Testing

Study Client Pre-requisites

Migration of Current Training Content to NX-11 Study What’s New

Prepare What’s New Training Content Training to all Users

Mass Client Installation Gurgaon / Manesar / Rohtak

Prepare & Test Silent installation scripts


• TC- NX Release Schedule for the target application version.

• Prepare the Compatibility Matrix for all required components

• New Hardware Specifications

• Current and TO-BE Architecture after Upgrade

• Migration of Custom Tools and Applications

• Source Code

• Test Cases

• What’s New Document for TC - NX

• Business Use Cases for TC-NX, Multisite

• Methodology for Data Compatibility Test

• Mass level Client Deployment approach

Important Check List


MSIL Specific Compatibility Matrix

Software

ComponentLicensing Server

Teamcenter Corporate

Server

Oracle Database

ServerJBOSS Enterprise Edition

Teamcenter Rich

Client

(2-Tier)

NX-11Teamcenter

Visualization (TcVis)ActiveWorkspace Server KBE TC Customization

JT

Tesselation

Software

Component VersionTarget Version :-8.2.x 11.2.3

11gR2

(11.2.0.4+)7.1.0 Final 11.2.3 11.0.3 11.2.3 3.4 NA NA 7.4

Operating System RHEL 7.2 ServerWin Server 2012 R2

(64 bit) - StandardIBM AIX 7.1

Win Server 2012 R2

(64 bit) - StandardWin 7 (64 bit) Win 7 (64 bit) Win 7 (64 bit)

Service Pack - SP1 - SP1 SP1 SP1 SP1 SP1 SP1 SP1

Virtualization - VMWare ESXi 6.x IBM Virtualization - - - - - - -

Internet Explorer - - - - - - - 11.x 11.x 11.x -

Visual Studio - - - - - - -MS Visual Studio

2013

MS Visual Studio

2012 Update-1-

Microsft Office - - - - -2010,2013,2016

(32 bit Only)-

Java Y Y Y Y 1.8 - 1.8

.Net Framework - - - - - 4.5 - 4.5

1.8.0 1.8

Windows-2012 R2

(64 bit)Win 7 (64 bit)

SP1

VMWare ESXi 6.x

-

2010,2013,2016

(32 bit Only)-

4.5 -


Deployment Methodology C

urr

ent

Test

En

viro

nm

ent

New

Tes

t E

nvi

ron

men

tC

urr

ent

Pro

du

ctio

n E

nvi

ron

men

tP

re-P

rod

uct

ion

En

viro

nm

ent

Teamcenter10.1.2.2

Oracle DB -11.2.0.4

HP UNIX

C

Teamcenter 10.1.2.2Windows

Oracle 11.2.0.4AIX

N

N

Teamcenter 11.3.x

Windows

Oracle 11.2.0.4AIX

N

N

Oracle 11.2.0.4AIX

N

Teamcenter

11.3.xWindows

N

Oracle 11.2.0.4

AIX

N

Teamcenter 11.3.xWindows

N

Oracle 11.2.0.4

HP-UNIX

Teamcenter

11.3.xHP-UNIX

Co

py

Incr

em

en

tal D

ata

.

Teamcenter 10.1.2.2HP UNIX

Oracle 11.2.0.4

HP UNIX

C

C

C

C

Teamcenter10.1.2.2

Oracle DB -11.2.0.4

HP UNIX

C

Teamcenter 11.3.x

Windows

Oracle 11.2.0.4AIX

N

NMSIL - TcM

Teamcenter 11.3.xWindows

SMCTeamcenter 11.3.x

Windows

Mu

ltis

ite

Testing , Client Preparation , UAT, Active Work Space deployment, DCT, Server Failover, Trainings

1

Dry Run -1 Dry Run -2

2

3

4

5

6 7 8

Cur

rent

Tea

mce

nter

& D

B S

erve

rN

ew T

eam

cent

er &

DB

Ser

ver

CN

Big Bang Approach


Upgrade Process

Tech Pro -2 Data Compatibility Test

User Training Client Preparation

H/w Procurement

Quality Testing & What's New Study

H/W Architecture & Sepcs Finalization

Development Server

New Test Server

SMC Command Migration

Multisite with SMC and PE

Prod. Server Version Upgrade

Post live Support

Start of NX

11

Tech Pro-1

Mil

esto

nes

-

----

-->

KBE Migration

H/w Architecture & Specs Finalization


•Setup of Trial License Server

•Installation of Local NX

•Quality Testing with MSIL Parts

Local NX

•Migration of KBE Tools

•Unit Testing

•Setup for Integration mode

NX Custom Migration

•OOTB Setup

•Migration of BMIDE Package

•Custom NX Integration Setup & Testing

Development Server

•Production Replica

•Complete Volume Copy

•Multisite with all Sites

•Active Workspace

Test Server

Upgrade Process


•Dry-run1


•All Volumes Copied

•No Multisite

•FMS Failover Configuration

•TRIAD License Server

•Database Failover

Pre Production Server

•Dry-run 2


•Delta Volumes Copy & validation

•No Multisite

•FMS Failover Configuration

•New Production TRIAD License

•Database Failover

•Finalize the Steps

Pre Production Server •Un-populate the DB

•Stop current Production Server

•Export DB

•Copy Delta volumes & validate

•Import DB

•Make Preference Changes to New Server

•Validate the working of the Server and Client

•Start the Upgrade

•Complete the Upgrade with no errors

•Multisite Connectivity with all Sites

Production Server

Upgrade Process contd..


• Windows Clustering Technology used for Hardware failover.

• Common virtual IP for Cluster with individual IP for each Primary and failover Server

• Shared Storage for Primary and Failover Server

Hardware Failover Configuration


• TRIAD Configuration was adopted to achieve License failover

• Homogenous Environment is a required to achieve TRIAD

• All Windows Server was used for License Servers

• All three Server must communicate with each other through IP and Hostname.

• The Key advantage was increase in the probability of licenses for Designers even incase of any server failure

License Server Failover Configuration

Storage Corporate Server -1 Corporate Server -2


Teamcenter Failover Configuration

Volume Server

• File Management Server (FMS) is a file storage , caching, distribution & access system

• FMS Failover Configuration helped us to achieve the reduction in system Outage due to FSC unavailability

• Users were assigned to both FSC’s & incase of failure, they will still be able to access the second FSC. This would ensure the system is available even when of the FSCs are down.


• More than 30 TB of data was transferred from UNIX Storage to Windows Storage.

• Multiple Issues observed on Test Server related to data.

• New Methodology was developed for volume validation.

• Special Tool was developed for validation to work in UNIX and Windows Environment

• 100% of the data was validated after Final Production Upgrade.

Data Migration Validation


Supplier meet “TechPro 2018” was held to share CAD System Upgrade information and with Vendors.

Supplier Technical heads were invited for the meet.

MSIL Plan was shared in the event.

Best Practices & past experiences related to NX upgrade was shared with suppliers.

It was made certain that all our suppliers must migrate to the compatible CAD version with defined timelines.

Supplier Connect Forum


Suppliers & partners are integral part of MSIL for design & development process.

CAD platform is basic for design and development activities.

NX-CAD Platforms do not support backward compatibility.

Same NX version is required at supplier site to enhance

collaborative design & development process.

To ensure smooth and Seamless data exchange, it was important

for vendors to be aligned with MSIL in terms of CAD process and

system.

Significance for Supplier Collaboration

MSIL CAD Upgrade Go-Live


Server Installations :-

• While Migrating to New Hardware perform Iterations on New TO-BE production server.

• Validation of New Volume with all database entries is a must.

• Perform multiple Iteration for Upgrade on Test Environment before production Go-live

• Create an automated process to run command line utilities and ensure order of operations

• Prepare your internal Server Installation document along with screenshots

• Backup is the key after each milestones. i.e. before & after upgrade

• TRIAD setup do not support Heterogeneous environment

Key Learnings


Client Installations :-

• Client System Language Locale to be checked for Customized Command especially for Multi-byte characters e.g. Japanese.

• Old version of TC-NX should not be uninstalled till the stabilization of Production environment. This would enable us to easy roll back incase of failure

• Pre-requisites must be checked for Client, before start NX, TC installations

Java Version

.Net Framework

Microsoft Office.

Key Learnings contd..


Multisite :-

• For Multisite Connection, WAN sites to be added to Network Firewall at all sites

• Firewall Exceptions to be added individually for Primary and Failover Servers incase of Hardware Cluster Architecture.

• Ensure the Port number defined in IDSM i.e. 47951 (default) is accessible from the remote sites

• Preferences and Access Controls related to Multisite to be re-validated before the start of the Production Go-live testing.



Issue Handling:-

• GTAC plays a major role for support to provide solutions.

• Account Manager & Technical Account Manager helps accelerate the process & get tailored solutions.

• Siemens Solutions Center helps to basic repetitive issues.

• Important to subscribe to Siemens Software Bulletin (SFB) to get latest notification of the enhancements and changes done in the product.

• Sharing of Issues and solutions across all sites helps to learn from each other.



Asit K Jha - [email protected]

Vinay Agarwal - [email protected]

Maruti Suzuki India Limited

www.plm-europe.org www.siemens.com/plm

October 2018

http://www.plm-europe.org



http://www.siemens.com/plm

presenter name: vinay agarwal / asit k jha room name ... · presentation date: 2018 10 31 presenter...

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