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Preserved Wood for Marine Uses
Presented by Dallin Brooks, WWPI Executive Director
Western Wood Preservers Institute
• Represents preservative treated wood producers, chemical manufacturers and others serving the industry throughout western North America
• MissionIncrease awareness of the proper use of treated wood products by providing information to:
• Homeowners• Builders• Architects, Specifiers
• Bldg. Material Dealers• Code Officials• Ports and Marinas
2
Remember: All materials have enemies
• Concrete
• Steel
• Wood
• Auger cast piles
Concrete issues
• Spalling
• Soil displacement
• Changing pH
• Disposal
• Expensive
Steel issues
• Corrosion
• Installation alignment
• Bending
• Failure
• Expensive
Wood issues
• Marine Borers
• Preservative Movement
• Failure
Wood advantages
• Proven
• Economical
• Long-lasting
• Strong, durable, resilient
• Availability in emergencies
• Domestically ̶ often locally ̶ produced
• Natural appearance
• Rugged handling
• On-site modification
• Renewable
• Low energy production
• Carbon storage
• Minimal on-site waste
Hurricane resistance
• Home in Pearlington, MS• Reportedly only home
to survive flooding from Hurricane Katrina
• Water came within inches of CCA pile girders
• Similarly constructed beach houses meeting wind load standards from New Jersey to Mississippi
Hurricane resistance
• Coastal home in Galveston, Texas• Built on CCA pilings
• Survived Hurricane Ike, storm surge
Hurricane resistance
• Homes in Nags Head, NC• Built on wood piles
• Survived tropical storms, depressions in 2009
History of wood pilings
• First used 6,000 years ago• Neolithic tribes in
Switzerland
• Placed logs vertically into soft soil for structural support
• Homes built on piles to protect against wildlife
• Evidence of structures still seen today
History of wood pilings
• Roman bridges• Tiber River Bridge, built
in 642 BC
• Span lasted more than 700 years
• Roman roads, aqueducts• Supported on timber
piles
• Still in good condition 1,900 years later
How strong is today’s wood?
• Wood fiber has not changed significantly over time
• Little difference in “old wood” vs. “new wood”
• Confirmed by testing
Bending tests
• Horizontal force applied by cable at tip of the timber pile
• Results:Bending stresses could be 36% to 53%higher than currently allowed
Full-scale testing
• Tests on full size pieces conducted in 1999 and 2000
• Intended to develop design stresses
• Also tested for compression strength
• Conducted by EDM International in Fort Collins, CO
Piling design values
Property Southern Pine2
Douglas fir3
Compression Parallel to Grain, Fc 1,200 1,250
Extreme Fiber in Bending, Fb 2,400 2,450
Horizontal Shear, Fv 110 115
Compression Perpendicular to Grain, Fc 250 230
Modulus of Elasticity, E 1,500,000 1,500,000
Source: Values are from ANSI/AF&PA NDS-2005, National Design Specification for Wood Construction, Supplement for Timber Poles and Piles.
1 A form factor for bending members of circular cross section is incorporated in the allowable unit stresses for extreme fiber in bending listed in the table, for pile clusters.
2 Southern pine values apply to longleaf, slash, loblolly and shortleaf pine.
3 Douglas fir values apply to Pacific Coast Douglas fir.
Normal load duration, wet use conditions Pounds per square in. 1
Standing up to pressure
• Timber pilings well suited to withstand pressure of being driven into soil• Foundation supports
• Marine pilings
Timber pilings - foundation
• Resists attack from alkaline, acidic soil
• Corrosion protection not required
• Unaffected by electrolysis from stray electrical current
• Takes advantage of plentiful, renewable domestic resource
Timber pilings - foundation
• Installs with readily available equipment
• Wood less noisy than other driven piling
• Lowest cost per ton of load carrying capacity of any deep foundation material
Piling durability – FHWA Conclusion.
• Treated wood pilings submerged in groundwater will last indefinitely
• Fully embedded, treated, concrete capped foundation piles partially above the groundwater will last 100 years or longer
Load carrying basics
• Piles typically used with difficult conditions, weak sub-surface soils
• Pile transmit forces to a lower stratum that has sufficient bearing to support structures, applied loads
• End-bearing piles primarily transfer loads through the tip.
• Friction piles primarily transfer loads through tangential friction.
• Natural taper increases the friction reaction, recognized in design
Butt
Tip
Load tests
• Many tests conducted on load carrying capabilities• Concrete block testing
• Results show actual capacity exceed design values with wide margin of safety
• Test procedure:ASTM D1143
Test data vs. design loads
Southern Pine PilesPILE SIZE TEST DESIGN
LOAD NO. OF LOAD
LOCATION Length Butt Tips (tons) TESTS (tons)
Donaldsonville, LA 80’ and up Class B 140 & 150 1 60
Mobile, AL 60’ 14” 9.5” 140 65
Virginia Beach, VA 76’ Class A 100 50
Charleston, SC 75.8’ 14” 8.25” 118 1 50
South Pierce, FL 70’ 14” 7” 100 50
Port Arthur, TX 65’ 14”-15” 8”-9” 150 5 75
Chicago, IL 43.7’-44.3’ Class B 80 & 150 2 40
Chicago, IL 43.5’-48.2’ Class A 100 & 142 2 40
Portsmouth, VA 86’ Class A 1001 4 50
Virginia Beach, VA 40’ 1001 1 50
Scotland, LA 53’ 15” 8” 100 12 40
1 Not to failure Source: AWPI Data
Foundation piling typical sizes
Specified Tip Circumferences with Corresponding Minimum Butt CircumferencesA (from ASTM D25 -- Table X1.5)
(Approximate Diameters in Brackets)
Required MinimumTip Circumference, In 16(5) 19(6) 22(7) 25(8) 28(9) 31(10) 35(11) 38(12)
Length (ft) Minimum Circumferences 3 ft from Butt, in.20 19(6.0) 22(7.0) 25(8.0) 28(8.9) 31(9.9) 34(10.8) 38(12.1) 41(13.0)25 20(6.4) 23(7.3) 26(8.3) 29(9.2) 32(10.2) 35(11.1) 39(12.4) 42(13.4)30 21(6.7) 24(7.6) 27(8.6) 30(9.5) 33(10.5) 36(11.4) 40(12.7) 43(13.7)35 22(7.0) 25(8.0) 28(8.9) 31(9.9) 34(10.8) 37(11.8) 41(13.0) 44(14.0)40 26(8.3) 29(9.2) 32(10.2) 35(11.1) 38(12.1) 42(13.4) 45(14.3)45 27(8.6) 30(9.5) 33(10.5) 36(11.1) 39(12.4) 43(13.7) 46(14.6)50 31(9.9) 34(10.8) 37(11.8) 40(12.7) 44(14.0) 47(15.0)55 32(10.2) 35(11.1) 38(12.1) 41(13.0) 45(14.3) 48(15.3)60 33(10.5) 36(11.4) 39(12.4) 42(13.4) 46(14.6) 49(15.6)65 34(10.8) 37(11.8) 40(12.7) 43(13.7) 47(15.0) 50(15.9)70 35(11.1) 38(12.1) 41(13.6) 44(14.0) 48(15.3) 51(16.2)75 36(11.4) 39(12.4) 42(13.4) 45(14.3) 49(15.6) 52(16.6)80 37(11.8) 40(12.7) 43(13.7) 46(14.6) 50(15.9) 53(16.9)85 38(12.1) 41(13.0) 44(14.0) 47(15.0) 51(16.2) 54(17.2)90 39(12.4) 42(13.4) 45(14.3) 48(15.3) 52(16.6) 55(17.5)
A Piles purchased as “8-in. and natural taper” have a required minimum tip circumference of 25 in. and are available in lengths of 20 to 45 ft.
Wood treating yesterday, today
• Modern wood preserving began in England in 1832• The first U.S. treating plant built
in 1848
• Today’s plants have latest in environmentalprotection features
• Drip pads protected from leakage with liners below the concrete• Drippage is recaptured and
recycled.
Purpose of treating
Protection against
• Decay
• Marine organisms
• Mollusks
• Shipworms
• Boring Clams
• Crustaceans
• Limnoria (gribbles)
• Sphaeroma
• Chelura
Treatment goal
• Piling cannot be 100% penetrated, usually because of heartwood content
• Inject preservative shell around wood, providing protective envelope of treatment
• Penetration andretention requirements must be met
Sapwood
Heartwood
Treating standards
• American Wood Protection Assn. (AWPA)
• American Society for Testing and Materials (ASTM)
AWPA Marine (Salt Water) Use Categories
Treating requirements
AWPA Reference
Type PenetrationAssay
Zone(s)Retention
CCA Pcf.RetentionACZA Pcf.
RetentionCreosote Pcf.
UC4C FoundationSYP 2.5”
Dfir 0.75”0.0-2.0” 0.80 0.80 12.0-17.0
UC4C Land & FreshwaterSYP 3.0”
Dfir 0.75”0.0-3.0” 0.80 0.80 12.0-17.0
UC5AMarine - Long Island, NY, & North
SYP 4.0” Dfir 1.0”
0.0-0.5”0.5-2.0”
1.50.9
1.50.9
25.0
UC5B & 5CMarine - Long Island, NY, & South
SYP 4.0” Dfir 1.0”
0.0-0.5”0.5-2.0”
2.51.5
2.51.5
25.0
UC5B & 5C Dual treatment CCASYP 4.0” Dfir 1.0”
0.0-1.0” 1.0 1.0 25.0
UC5B & 5CDual Treatment Creo
SYP 4.0” Dfir 1.0”
0.0-1.0” 20 20 25.0
AWPA Use CategoryAWPA T1-13 Section E AWPA T1-13 Section G Marine
Assuring quality preservation
• AWPA– U1 Treatment per Label
– T1-13 Section E T1-13 Section G Marine
– A2, A9 Analysis
– A3 Penetration
• Customer requirements
• Treating company
• BMPs are available for foundation and marine applications
Environmental protection
• BMPs
• Risk assessment model
• Wraps,
• Polyurea coatings
CCA Piling Human Health Risk Assessment
• Examined risks to workers, children• Conducted by Gradient Corp.
• No documented cases of adverse health effects
• Potential health effects within EPA’s risk limits
CCA Piling Human Health Risk Assessment
• Arsenic complex present on surface and in soil; arsenic in piling bonded with wood
• Studies of carpenters, treating plant workers show no increased risk.• Amount of arsenic complex
potentially taken into body is at least 14 times less than that amount from food and drinking water
Piling Life Cycle Assessment
• Review of environmental impacts of treated wood, concrete, galvanized steel and plastic pilings
• Conducted under ISO 14044 standards
Piling Life Cycle Assessment
• Treated wood showed lower impacts in all six categories assessed