pressure equipment - cryogenics – … equipment - cryogenics – machining - plant installations....

VIA VITTORIO VENETO, 12072 CAMERANA (CN) , ITALYTEL 0039 0174 906611 FAX 0039 0174 906609E-MAIL: [email protected] WEB: www.simic.it

PRESSURE EQUIPMENT - CRYOGENICS – MACHINING - PLANT INSTALLATIONS

ACTIVITIES & SERVICES

1) CRITICALPROCESS

EQUIPMENT

***************Field of activity:- Oil & Gas- Chemilcal &

Petrochemicals- Fertilizer- Power Generation

2) MACHINING

****************Portal Machine 10

meters wideVertical Lathes up to ID

6 metersMilling machines up to

30 meters in length

*****************Oil & Gas

PetrochemicalThermal Plants

Nuclear

3) NUCLEAR &RESEARCHPROJECTS

****************Large CryostatsHigh VacuumEquipment

*****************Scientifical Research

Nuclear

4) SITEERECTIONS &

MAINTENANCE

****************MechanicalElectrical

Instrumental

*****************Thermal PlantsPetrochemical

NavalPharmaceutical

Food

SIMIC DIVISIONSSIMIC DIVISIONS

Camerana (Italy)Simic Headquarters &Workshop

Marghera- Venice (Italy)Simic Workshop – Sea Yard

Zola Predosa- Bologna (Italy)Office and site work

Poços de Caldas (Brasil)Simic Montagem Industrial doBrasil -Office and site work

Queretaro (Mexico)Simes AcciaioOffice and site work

Izmir (Turkey) - SimturchiaOffice and site work

Dusseldorf (Germany) - Officeand site work

Simic Facilities in the WorldSimic Facilities in the World

CertificationsCertifications

• Stamp U Pressure vessels (Div.1)

• Stamp U2 Pressure vessels (Div.2)

• Stamp S Power boilers

• Stamp R Repair or modifications of pressure vessels/boilers• National Board (NB)• ISO 9001:2008• TÜV – Pressure Equipment Directive EN 3834-2• OHSAS 18001:2007 (Bologna Site)

D&B RatingD&B Rating

SIMIC Group TurnoverSIMIC Group Turnover

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2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013Years

Turn

over

FACILITIES in ITALY

CAMERANA PLANT

VIA VITTORIO VENETO, 12072 CAMERANA (CN) , ITALYTEL 0039 0174 906611 FAX 0039 0174 906609

E-MAIL: [email protected] WEB: www.simic.it

MARGHERA OVERVIEW

MARGHERA FACILITY OVERVIEW

NEW WORKSHOP IN THE SEA PORTOF MARGHERA - VENICE

PRIVATE JETTY

CAPACITY 2000 TONS

BuildingHeight

30 metres (22 mt.below hook of thecranes)

BuildingLength

100 metres / eachbuilding

Building Width 100 metres / eachbuilding

Liftingcapacity

320 tons by Crane

Hydraulic lifting devices available atshop

DESIGN CODES

• ASME CODE• PED 97/23 EC• RCC-MR• TEMA• BS PD 5500• API• ISPESL• CODAP• AD-MERKBLATTER• GOST-R (RUSSIA)• IBR (INDIAN BOILER

REGUALTION)

MATERIAL EXPERTISE

• CARBON STEELS• ALLOYED STEELS• STAINLESS STEELS• DUPLEX / SUPERDUPLEX• CLAD MATERIALS• NICKEL ALLOYS• COPPER ALLOYS• ALLUMINIUM• TITANIUM

INTERNAL DESIGN DEPARMENT & WIDE WELDING EXPERIENCE

WELDING PROCESSES

• SAW: Submerged Arc Welding• SMAW: Shielded Metal Arc Welding

(Electrode)• GMAW: Gas Metal Arc Welding

(MIG/MAG)• GTAW: Gas Tungsten Arc Welding (TIG)• NGTIG: Narrow Gap TIG Welding• PAW: Plasma Arc Welding (Plasma

Welding)• ESW: Electro Slag Welding

NON DESTRUCTIVE TESTING

• UT TOFD, PHASED ARRAY, UT,MT, PM, RT, LT, PMI, FERRITE,HARDNESS, LEAK TEST

• NDT INPECTIONS ARE CARRIEDOUT INTERNALLY BY SIMICQUALIFIED PERSONNEL

QUALIFICATIONS : I - II - IIICODES: ASNT – TC – 1A - EN473

1) CRITICAL PROCESSEQUIPMENT

Design and Manufacturing of Critical ProcessEquipment for Petrochemical, Oil & Gas,

Nuclear and Fertilizers Industries

LIST OF PRODUCTSCritical Process

Equipment

oHydrocracking ReactorsoMethanol ConvertersoAmmonia Synthesis ConvertersoWaste Heat Boiler UnitoUrea ReactoroUrea StripperoCarbamate CondenseroHydrogen VesselsoHeavy Wall Separators & VesselsoHeat ExchangersoColumnsoSteam CondensersoThermal Oxidizers & Reaction Furnaces (SulphurRecovery Units )

MAIN CLIENTS FOR PROCESS EQUIPMENT

METHANOL CONVERTER 1250 TONSCritical Process

Equipment

LICENSORCASALE – Lugano(Switzerland)

MATERIAL1 ¼ Cr. 0,5 Mo.

WEIGHT1250 Tons

DESIGN CODEASME VIII Div. 2

THK/DIA/LENGTH218 x 6.500 x 38.000

1.250 Tons

AUTOTHERMAL REFORMERCritical Process

Equipment

LICENSORCASALE – Lugano(Switzerland)

MATERIAL1 ¼ Cr. 0,5 Mo.

WEIGHT400 Tons


THK/DIA/LENGTH85 x 7.000 x 27.000

DESIGN & CONSTRUCTION OFPROCESS GAS WASTE HEAT RECOVERY SYSTEM

Critical ProcessEquipment

DESIGN: SIMIC SPAMATERIAL1 ¼ Cr. 0,5 Mo2 ¼ Cr. 1 Mo

UNIT WEIGHT: 1300 Tons

DESIGN CODE: ASME VIII Div. 1/2

UNIT DATA:3 x 33% Process High Pressure Boiler1 x 100% Steam Drum

Designed for 7.000 MTPD Methanol PlantGas Flow: 753.690 Kg/hrGas Inlet/Outlet Temp.: 1049/400°CGas/Steam Pressure: 29/140.6 barSteam Production: 1100 t/hrHeat Duty: 350 MWt

To be installed into thebiggest Methanol Plantin the word.

Critical ProcessEquipmentHYDROCRAKING REACTOR

CLIENTIPLOM

PLANTBusalla Refinery

MATERIALSA 387 Gr22 CI2 +WO 347 SS

WEIGHT260 Tons

DIMENSIONDiam. 3.500 mmLength 24.200 mmShell Thk. 97+3 mm

FINAL ASSEMBLY, PWHT, WELDS TEST AND HYDRO TEST PERFORMED IN SITE

MAIN COLUMNCritical Process

Equipment

MATERIALSA 516 Gr.70 / SA387 Gr.11 + 347 CLAD

WEIGHT360 Tons

DIMENSIONDiam. 6.500 mmLength 50.000 mm

FINAL ASSEMBLING, PWHT, WELDS TEST AND HYDRO TEST PERFORMED IN SITE

HIGH PRESSURE HEATEXCHANGERS

CLIENT: BECHTEL

PROJECT: RELIANCE/ JAMNAGAR INDIA

YEAR: 2006/2007

INTERNAL OVERLAY: AISI 347SHELL: ASTM A 387 Gr 22TUBE SHEET: ASTM A 182 F 321TUBE BUNDLE: ASTM A 213 TP 321WEIGHT: 80 Ton

Simic PROVIDE Thermal and Mechanical design of Shell & Tube Heat Exchangers.


TITANIUM CLAD STEAM CONDENSERSCritical Process

Equipment

PROJECTQAFCO 5 PROJECT AIR(Qatar)

MATERIALSA516 Gr.70 + Titanium

WEIGHT22.000 Kg.


THK/DIA/LENGTH15+3 x 2.000 x 9.940

1ST STAGE SUCTION KO DRUMS (nr. 9)Critical Process

Equipment

CLIENTENI

PROJECTOil Field


PRESSURE 625 bar

MATERIALShell SA 350 LF2+ INCONEL 625 DIMENSION

Thk. 166 + 3 mm OverlayDiam. 1.088 mmLength 7.100 mm

CLADDINGby EWS (Electro Welding Slag)by 2 strip, 2 layers

OFF-SHORE APPLICATIONSPlatform & FPSO


N° 46 HP SCRUBBERS

PROJECT: ALFA & BETA FPSOsOWNER: PETROBRASCONTRACTOR: SBM OFFSHOREDESIGN COND.: up to 428 bar @ -45°C / 85°CMATERIAL:

- SA 516 Gr. 70 + CLAD 316L- FORGED SHELL in SA 765 Gr. II

N°2 BOOSTER COMPRESSOR SUCTION COOLERS

PROJECT: BUZZARD ENHANCEMENT PROJECTOWNER: NEXEN PETROLEUMCONTRACTOR: AMECDESIGN COND.: 18 barg /FV @ 195°CMATERIAL :

- Plates: P355 NL2 + 904L clad- Tubesheet: P355 QH + Alloy 625- Tubes: Super Duplex (UNS S32750)

DIMENSION: I.D.1.525 mm ;Length: 8.200 mmWEIGHT: 28.5 tons

OFF-SHORE APPLICATIONSPlatform & FPSO


BOOSTER COMPRESSION SUCTION SCRUBBER

PROJECT: BRITANNIA LONG TERM COMPRESSIONOWNER: CONOCO PHILLIPSCONTRACTOR: AMECDESIGN: 71barg /FV @ 115/-40 °CMATERIAL : P255 + Inconel 625DIMENSION: I.D. 2.700 mm ; Length: 5.000 mmWEIGHT: 42 tons

N°2 TITANIUM INLET COOLERS

PROJECT: Knightsbridge Project – FPSOCONTRACTOR: AMECOWNER: ENQUEST BRITAIN LIMITEDDESIGN: 17barg /FV @ 118/-29 °CMATERIAL :

- ShellSide Mat.: P355 NL 2- TubeSide Mat.: Titanium Grade 2- Tubes Material: Titanium Grade 2

DIMENSION: 1.125 mm 4.000 mmWEIGHT: 4.75 tons

Our MACHINING DEPARTMENT is equipped with machinessuitable for steel structures up to 30 meters long, 100tons weight, 6 meters in diameter.

• Vertical lathes

• Boring machines

• Milling machine

• Deep drilling machine

• Other smaller machines

2) HIGH PRECISIONMACHINING

MILLING MACHINE – PAMA VERTIRAMMarghera Workshop

MACHINE FEATURESX axis 18000 mm; Z axis 5500 mm; Y axis 10.100 mm; Power 100 KW

ENVIRONMENTTemperature controlled environment (20±1°C)

X Axis: 15000 mmZ Axis: 2500 mmY Axix: 14.000 mmPower: 60KW

MILLING MACHINE – PAMA SPEEDRAMCameranaWorkshop

X axis 15000 mm; Z axis 1500 mm; Y axis 9500 mm; Power 20 KWTemperature controlled environment (20±1°C)

MILLING MACHINE – CRENO’MargheraWorkshop

Milling Machine

BERTIEZ MILLVERTICAL MOTION : 3380 mmROTARY TABLE C.N. : 3000 x 2500CAPACITY : 60 Tons.TRANSVERSE MOTION : 14500 mm

COMBUSTION CHAMBER CASING FOR TURBINE 701FMaterial: SA 287G.22Diameter: 5.000 mmWeight: 80 tons

HighPrecision Machining

MACHINE DETAILS

Diameter max: 5860Height max: 3700Vertical motion: 1500Transversal motion: 3000Capacity max: 100 tonsNumerical control

Vertical Lathe

MACHINING OFCOMPRESSOR CASE

Weight: 75 tonsDiameter: 2.500 mmMaterial: P355 NL1Client: Siemens- Germany


MACHINE DETAILS5+1 Axis, Numerical ControlLongitudinal stroke: 16.000 mm

MANUFACTURING &MACHININGOF EXAUST DIFFUSER FORTURBINE 701 F MODEL

Milling Machines


Holding maximum diameter: 50Maximum holes length: 800Holding system : BTA

Longitudinal motion: 6000Vertical motion: 3000Holding minimum diameter: 15

DEEP DRILLING MACHINE

3) CRYOGENICS &VACUUM EQUIPMENT

Cryostats, Vacuum Vessels, Equipment forScientifical Research &

Nuclear Fusion

LHC PROJECT - CERN

The LHC (Large Handron Collider) is placed inan underground tunnel and it is 27 km long,located between the French –Swiss border.It will be employed to perform scientificalexperiments with the aim of developping thestill many unswered questions about theUniverse.

For LHC, SIMIC manufactured:

- Cryostats for ATLAS experiment (n.2)- Cryostat for CMS experiment (n.1)- Vacuum Vessels (n. 937)- Service Modules (n. 200)

PARTICLE ACCELERATOR PROJETCCryogenics &

Vacuum Equipment

ENDCAP CRYOSTAT for ATLAS, LHC project – CERN Cryogenics &Vacuum Equipment

Material : Alluminium AL 5083Diam. : 5.500 mmThk. : 160 mmTotal Weight: 40.000 kgCryogenic Tests : 90KSuper Insulation : YESLeak TEST : He LEAK TEST <1X10-8 mbar. l/s

Cryogenics &Vacuum EquipmentLHC PROJECT EndCap Cryostat - CERN

MATERIAL: AISI 304 L, Aluminium, Cu-NiWEIGHT: 2000 Kg LENGHT: 6.650 mm

TESTS: Pressure test up to 25 bar; He Leak test (< 1x10-8 mbar.l/s)3 Dimensional test, Instrumentation test

SERVICE MODULES FOR CRYOGENIC QRLLHC PROJECT (Cryogenic Distribution Line)

Cryogenics &Vacuum Equipment

Cryogenics &Vacuum EquipmentVACUUM VESSELS LHC PROJECT

N. 937 VACUUM VESSELS

LHC PROJECT – CERN

TESTS:

He LEAK TEST <1x10–8 mbar. l/s

ON EACH VACUUM VESSEL THREE-DIMENSIONALCOMPUTERIZED CHECK OF EACH VACUUM VESSEL

GOLDEN HADRON AWARD

SIMIC was awarded byCERN a prize calledGOLDEN HADRONAWARD, for thesuccessful contributionsand achievement in HighQuality and Delivery ofthe 937 Vacuum Vesselswithin the LHC project.

Cryogenics &Vacuum Equipment

ITER PROJECT – NUCLEAR FUSION

ITER (International Thermonuclear ExperimentalReactor)

Its objective is to demonstrate the scientific andtechnological feasibility of fusion energy forpeaceful purposes.

SIMIC has already manufactured some importantprototypes for the ITER Project, such as:

• VACUUM VESSEL POLOIDAL SECTOR MODEL(VVPSM)• CASSETTE BODY (ITER DIVERTOR)• DOME LINER (ITER DIVERTOR)• INNER VERTICAL TARGET (ITER DIVERTOR)• OUTER VERTICAL TARGET (ITER DIVERTOR)• RADIAL PLATE PROTOTYPE (in progress)

Nuclear Division &Research Projects

VACUUM VESSEL PROTOTYPE (PSM) The large stainless steel vacuumvessel provides an enclosed, vacuumenvironment for the fusion reaction.

The Prototype consisted of a full-scalepart of a Vacuum Vessel Sector of theITER reactor.

MATERIAL: AISI 316 LN IG (ITERGRADE)PSM WEIGHT : 23 TONSSTRUCTURE WEIGHT :70 TONS

Narrow Gap Tig Welding ProcessThickness 60 mm

SIMIC & ITER

ITER PROJECT – DIVERTOR PROTOTYPES

CASSETTE BODY

OUTER VERTICAL TARGET

INNER VERTICALTARGETDOME LINER

Toroidal

Field

Coil

Length 13.783mm

Width8.663mm

Thk. 112mm

ITER PROJECT – MAGNET SYSTEMTHE RADIAL PLATE PROTOTYPE

The RADIAL PLATEIn each TF coil there are 7 Radial

Plates with theirsuperconductorts fitted in the

grooves

ITER PROJECTRADIAL PLATE SERIES (70 PARTS)

Fusion for Energy (F4E), the European Unionorganization managing Europe’s contributionto ITER, has awarded the consortium SIMIC– CNIM the contract to manufacture 70radial plates for ITER.

The contract is expected to run for 4 yearsand is among the biggest industrialcontributions of Europe’s share to the ITERtoroidal field magnet system.

These radial plates are « D » shapedmechanical structures of measure 13.8 m x8.7 m x 110 mm. They are made from316LN stainless steel and they will form the‘backbone’ of the 18 field magnets needed tokeep the plasma confined within the ITERvacuum chamber.

The radial plates have on each side spiralround-shaped grooves which are closed bycover plates.

ITER PROJECT –TESTING FACILITY FOR WINDING PACKS,TF COILS

VACUUM CHAMBER TESTING FACILITY FOR THEDOUBLE PANKAKE & WINDING PACKS OF THE ITERTF COILS, MAGNET SYSTEM.

Size: 17000 mm x 10000 mm x 3500 mmWeight: 67000 KgMaterial: AISI 304L (base & cover) + P355NH(supports)

CLIENT:ASG Superconductors(Genova, Italy)

ITER PROJECT

ITER PROJECTTESTING FACILITY FORMAGNETS,TF COILS

VACUUM CHAMBER TIGHTNESSTESTING FACILITY FOR THESUPERCONDUCTING MAGNET OFTHE ITER PROJECT.

CLIENT:ASG Superconductors (Genova,Italy)

Size: OD 5000 mm, height 4550 mmWeight: 15000 KgMaterial: P355NH

The ITER machine utilises 18 TF coils intotal. The production split betweenEurope and Japan:• 10 TF coils are manufactured byEurope > SIMIC

• 8+1 TC coils are manufactured byJapanese DA.

In May 2014 SIMIC has been awardedthe contract for the WP Cold Test andinsertion into the coil cases (10 TFCoils)!

The contract will last 64 months.

The 18 ITER TF Coils

ITER PROJECT- SIMIC has been AWARDED THETF COILS WP COLD TEST & INSERTION

TF Coil Insertion complexity

50

The most critical aspects:

Impressive size & weight14m x 9m; over 300 tons each TF

variable thickness along the perimeter,thicknesses ranging from 40mm up to 130mm

winding pack placed at a distance of only10mm behind the weld with risk of damaging it

weld difficult to inspect because of thecombination of large thickness and limitedaccessibility only from one side

- tight tolerances in particular on the straight leg

- deformations during the welding of the casemust be minimized. This is not an easy taskbecause of the large welding thickness

- production rate is very demanding4-6 coils per year

Coil Insertion overview

51

WP into AU BU into WPButt weld AU-BU

Insertion of APand BP Closure

weldGap filling + finalmachining

High accuracy required to reduce error fields

Reduce machining of huge components

Fitting gaps carry stress penalty

Insertion of Winding into Case

TFCs procurement subdivision

Super Conductor

Coil Case from JAEA WP1: Radial PlatesSIMIC/CNIM

WP2: Winding PackWP3: TF Coilinsertion SIMIC

52

4) INSTALLATION &MAINTENANCE

of INDUSTRIAL PLANTSSIMIC offers a complete Installation and Maintenance service,taking care of the Mechanical, Electrical, Instrumental and Pneumatic part.SIMIC is involved in the following sectors:

•Power Plants•Chemical & Petrochemical Sector•Refining Industry•Pharmaceutical Sector•Naval Sector•Food industry•Conditioning & Air treatment plants

POWER PLANTS

Substitution works of the Main Header (Collettore)SH2Location: Tirreno Power, Vado Ligure (SV)

Installation & MaintenanceIndustrial Plant

CHEMICAL & PETROCHEMICAL SECTOR

Complete Mechanical Installation of a new HF Plant(Hydrofluoric Acid recovery & production)Client: Solvay Solexis, Spinetta Marengo (AL)Year: 2005

Complete Mechanical Installation of a new PFP PlantClient: Solvay Solexis, Spinetta Marengo (AL)Year: 2006


PHARMACEUTICAL SECTOR

Complete installation of a new pharmaceutical plant.(Mechanical, Electrical, Instrumental Parts)

Today SIMIC is doing a the ordinary Maintenance of the plant.Location: Pisticci Scalo (MT), Tecnoparco, South of Italy


SHIP MANUFACTURING INDUSTRYSIMIC has several ongoing sites in the most important Italian

shipyards, such asGenoa, Porto Marghera, Monfalcone, Palermo.

With over 30 year experience in the field, SIMIC has cooperatedwith main clients, such as FINCANTIERI,

MONDO MARINE, T. MARIOTTI for the manufacturing ofnumerous passengers and cargo ships.

Shipyard of Genoa - ItalyComplete installation of the engine and piping

Shipyard of Genoa - ItalyOn the GPL carriers SIMIC has carried outthe prefabrication

and installation of the piping in material AISI 316L


TURN KEY PHOTOVOLTAIC POWER PLANTS25 MW successfully installed and connected since 2010,

12 plants by 1 MW each,1 plant by 12,5 MW

Location: Lesegno, Cuneo, Italy

Location: Marghera, Venice

Location: San Biagio, Italy

Thank Youfor

Your Attention

www.simic.it

pressure equipment - cryogenics – … equipment - cryogenics – machining - plant installations....

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